Light-Mediated Polymerization Catalyzed by Carbon Nanomaterials

Carbon nanomaterials, specifically carbon dots and carbon nitrides, play a crucial role as heterogeneous photoinitiators in both radical and cationic polymerization processes. These recently introduced materials offer promising solutions to the limitations of current homogeneous systems, presenting a novel approach to photopolymerization. This review highlights the preparation and photocatalytic performance of these nanomaterials, emphasizing their application in various polymerization techniques, including photoinduced i) free radical, ii) RAFT, iii) ATRP, and iv) cationic photopolymerization. Additionally, it discusses their potential in addressing contemporary challenges and explores prospects in this field. Moreover, carbon nitrides, in particular, exhibit exceptional oxygen tolerance, underscoring their significance in radical polymerization processes and allowing their applications such as 3D printing, surface modification of coatings, and hydrogel engineering.

Emulsion-Directed Synthesis of Poly-Porphyrin Nanoparticles as Heterogeneous Photocatalysts for PET-RAFT Polymerization

Heterogeneous photocatalysts have attracted extensive attention in photo-induced electron transfer-reversible addition-fragmentation chain transfer (PET-RAFT) polymerization due to their remarkable advantages such as easy preparation, tunable photoelectric properties, and recyclability. In this study, zinc (II) 5,10,15,20-tetrakis(4-aminophenyl)porphyrin (ZnTAPP)-based poly-porphyrin nanoparticles (PTAPP-Zn) are constructed by an emulsion-directed approach. It is investigated as a heterogeneous photocatalyst for PET-RAFT polymerization of various methacrylate monomers under visible light exposure, and the reactions show refined polymerization control with high monomer conversions. Furthermore, it is demonstrated that the PTAPP-Zn nanoparticles with the larger pore size enhance photocatalytic activity in PET-RAFT polymerization. In addition, the capabilities of oxygen tolerance and temporal control are demonstrated and PTAPP-Zn particles can be easily recycled and reused without an obvious decrease in catalytic efficiency.

Comparison of Mechano- and PhotoATRP with ZnO Nanocrystals

Zinc oxide (ZnO) was previously reported as an excellent cocatalyst for mechanically controlled atom transfer radical polymerization (mechanoATRP), but its photocatalytic properties in photoinduced ATRP (photoATRP) have been much less explored. Herein, well-defined ZnO nanocrystals were prepared via microwave-assisted synthesis and applied as a heterogeneous cocatalyst in mechano- and photoATRP. Both techniques yielded polymers with outstanding control over the molecular weight, but ZnO-cocatalyzed photoATRP was much faster than analogous mechanoATRP (conversion of 91% in 1 h vs 54% in 5 h). The kinetics of photoATRP was tuned by loadings of ZnO nanocrystals. PhotoATRP with ZnO did not require any excess of ligand versus Cu, in contrast to mechanoATRP, requiring an excess of ligand, acting as a reducing agent. ZnO-cocatalyzed photoATRP proceeded controllably without prior deoxygenation, since ZnO was involved in a cascade of reactions, leading to the rapid elimination of oxygen. The versatility and robustness of the technique were demonstrated for various (meth)acrylate monomers with good temporal control and preservation of end-group functionality, illustrated by the formation of tailored block copolymers.

Atom Transfer Radical Polymerization: A Mechanistic Perspective

Since its inception, atom transfer radical polymerization (ATRP) has seen continuous evolution in terms of the design of the catalyst and reaction conditions; today, it is one of the most useful techniques to prepare well-defined polymers as well as one of the most notable examples of catalysis in polymer chemistry. This Perspective highlights fundamental advances in the design of ATRP reactions and catalysts, focusing on the crucial role that mechanistic studies play in understanding, rationalizing, and predicting polymerization outcomes. A critical summary of traditional ATRP systems is provided first; we then focus on the most recent developments to improve catalyst selectivity, control polymerizations via external stimuli, and employ new photochemical or dual catalytic systems with an outlook to future research directions and open challenges.

Simple Full-Spectrum Heterogeneous Photocatalyst for Photo-induced Atom Transfer Radical Polymerization (ATRP) under UV/vis/NIR and its Application for the Preparation of Dual Mode Curing Injectable Photoluminescence Hydrogel

The utilizing light with broadband range has attracted lots of research interest for the photo induced reversible-deactivation radical polymerization (RDRP). However, it is still a challenge for a single catalyst to simultaneously respond to various lights with highly varied wavelengths. Here, we proposed a simple strategy for the preparation of a heterogeneous photocatalyst suitable for photo induced atom transfer radical polymerization (photoATRP) under full spectrum (from UV/vis light to NIR), by combining pyridine nitrogen doped carbon dots (N-CDs) and upconversion nanoparticles (UCNPs). In the presence of these robust UCNP@SiO₂@N-CDs composite particles, the photoATRP could be carried on under the different irradiations of UV, blue, green, red, white, and 980 nm NIR light, with a low loading of part per million concentrations of the CuBr₂/L catalyst. Moreover, the excellent solvent and aqueous compatibility allow UCNP@SiO₂@N-CDs to be capable for photoATRP in both organic solvents and aqueous media, providing well-defined hydrophobic and hydrophilic polymers with low dispersity and excellent chain-end fidelity. In addition, the photoATRP with 980 nm NIR exhibited excellent penetrations through visible-light-proof barriers. The system could be used for the preparation of an injectable hydrogel that had dual curing and photoluminescence modes. Owing to the "living" characteristics of polymer chains achieved through ATRP, the hydrogel was capable to be easily repaired by using monomer as the binder.

Selective Photoactivation of Trithiocarbonates Mediated by Metal Naphthalocyanines and Overcoming Activation Barriers Using Thermal Energy

Metal naphthalocyanines (MNcs) were demonstrated to be efficient photocatalysts to activate photoinduced electron-transfer reversible addition-fragmentation chain transfer (PET-RAFT) polymerization, enabling well-controlled polymerization of (meth)acrylates under near-infrared (λ = 780 nm) light. Owing to their lower redox potential compared to previously explored photocatalysts, the activation of trithiocarbonate RAFT agents exhibited a unique selectivity that was dependent on the nature of the R group. Specifically, MNcs were capable in activating tertiary R group trithiocarbonates, whereas no activation of the trithiocarbonate possessing a secondary R group was observed. The combination of density functional theory calculations and experimental studies have revealed new mechanistic insights into the factors governing a PET-RAFT mechanism and explained this unique selectivity of MNcs toward tertiary carbon trithiocarbonates. Interestingly, by increasing the reaction temperature moderately (i.e., ∼15 °C), the energy barrier prohibiting the photoactivation of the trithiocarbonate with a secondary R group was overcome, enabling their successful activation.

Reusable polymer brush-based photocatalysts for PET-RAFT polymerization

Fluorescein polymer-brush functionalized glass beads synthesize polymers via photoelectron reversible addition fragmentation chain transfer (PET-RAFT) polymerization. These shelf stable heterogeneous catalysts can be recycled after simple filtration.

Photoinduced organocatalyzed controlled radical polymerization feasible over a wide range of wavelengths

We successfully synthesized a catalyst with a wide absorption range (300–1000 nm) for controlled radical polymerization of PEGMA in aqueous solution and MMA in bulk under the irradiation of white, blue, green, red, and NIR LED light, and sunlight.

Precision synthesis for well-defined linear and/or architecturally controlled thermoresponsive poly(N-substituted acrylamide)s

We describe the progress in precision polymerizations of specific kinds of N-alkylacrylamides and N,N-dialkylacrylamides to produce polymers showing thermoresponsive properties in aqueous media, which representatively include the reversible-deactivation radical polymerizations...

Controlled Cationic Polymerization Using RAFT Agents with Selenonium Cations as Metal-Free Lewis Acids: From Homogeneous to Heterogeneous Catalysis

Living cationic polymerization is a well-known technique, but it is generally limited by strict operating conditions. Here, a series of selenonium cations was used as a new class of catalysts...

Plasmonic-redox controlled atom transfer radical polymerization

Plasmonic-ATRP has been developed in which Cu(i) species are (re)generated via photo-redox reactions both directly by hot electrons and indirectly by hot holes, in which the polymerization degree and molecular weight can be regulated by controlling the rate of plasmonic hot carrier extraction.

Visible Light-Regulated Heterogeneous Catalytic PET-RAFT by High Crystallinity Covalent Organic Framework

Covalent organic frameworks (COFs) are a class of promising photocatalysts for conversing light energy into chemical energy. Based on the tunable building blocks, COFs can be well-designed as photocatalyst for mediating reversible addition-fragmentation chain-transfer (RAFT) polymerization. Herein, 1,3,6,8-tetrakis(4-formylphenyl)pyrene (TFPPy) and 2,2″-bipyridine-5,5″-diamine (Bpy) are chosen to construct imine-based TFPPy-Bpy-COFs for catalyzing RAFT polymerization of methacrylates under white light irradiation. The well-defined polymers with precise molecular weight and narrow molecular weight distribution are obtained. The switch on/off light experiments suggest excellent temporal control toward RAFT polymerization system and the chain-extension reaction indicates high chain-end fidelity of macro-initiators. Mechanism study clarifies that the electron transfer between excited state of TFPPy-Bpy-COFs and RAFT agent can form living radicals to mediate polymerization. This methodology provides a novel platform for reversible-deactivation radical polymerization using COFs as heterogeneous catalysts.

Light-Mediated Polymerization Induced by Semiconducting Nanomaterials: State-of-the-Art and Future Perspectives

Direct capture of solar energy for chemical transformation via photocatalysis proves to be a cost-effective and energy-saving approach to construct organic compounds. With the recent growth in photosynthesis, photopolymerization has been established as a robust strategy for the production of specialty polymers with complex structures, precise molecular weight, and narrow dispersity. A key challenge in photopolymerization is the scarcity of effective photomediators (photoinitiators, photocatalysts, etc.) that can provide polymerization with high yield and well-defined polymer products. Current efforts on developing photomediators have mainly focused on organic dyes and metal complexes. On the other hand, nanomaterials (NMs), particularly semiconducting nanomaterials (SNMs), are suitable candidates for photochemical reactions due to their unique optical and electrical properties, such as high absorption coefficients, large charge diffusion lengths, and broad absorption spectra. This review provides a comprehensive insight into SNMs' photomediated polymerizations and highlights the roles SNMs play in photopolymerizations, types of polymerizations, applications in producing advanced materials, and the future directions.

2D Porphyrinic Metal-Organic Framework Nanosheets as Multidimensional Photocatalysts for Functional Materials

Ultrathin porphyrinic 2D MOFs, ZnTCPP nanosheets (TCPP: 5,10,15,20-(tetra-4-carboxyphenyl) porphyrin) were employed as heterogeneous photocatalysts to activate PET-RAFT polymerization under various wavelengths ranging from violet to orange light. High polymerization rates, oxygen tolerance, and precise temporal control were achieved. The polymers showed narrow molecular weight distributions and good chain-end fidelity. The 2D ZnTCPP nanosheets were applied as photocatalysts in stereolithographic 3D printing in an open-air environment under blue light to yield well-defined 3D printed objects. Apart from providing an efficient catalytic system, 2D ZnTCPP nanosheets reinforced the mechanical properties of the 3D printed materials. The presence of ZnTCPP embedded in the materials conferred effective antimicrobial activity under visible light by production of singlet oxygen, affording 98 % and 93 % anti-bacterial efficiency against Gram-positive and Gram-negative bacteria, respectively.

Conjugated Cross-linked Phenothiazines as Green or Red Light Heterogeneous Photocatalysts for Copper-Catalyzed Atom Transfer Radical Polymerization

Using the power of light to drive controlled radical polymerizations has provided significant advances in synthesis of well-defined polymers. Photoinduced atom transfer radical polymerization (ATRP) systems often employ UV light to regenerate copper activator species to mediate the polymerization. Taking full advantage of long-wavelength visible light for ATRP would require developing appropriate photocatalytic systems that engage in photoinduced electron transfer processes with the ATRP components to generate activating species. Herein, we developed conjugated microporous polymers (CMP) as heterogeneous photocatalysts to exploit the power of visible light in promoting copper-catalyzed ATRP. The photocatalyst was designed by cross-linking phenothiazine (PTZ) as a photoactive core in the presence of dimethoxybenzene as a cross-linker via the Friedel-Crafts reaction. The resulting PTZ-CMP network showed photoactivity in the visible region due to the extended conjugation throughout the network because of the aromatic groups connecting the PTZ units. Therefore, photoinduced copper-catalyzed ATRP was performed with CMPs that regenerated activator species under green or red light irradiation to start the ATRP process. This resulted in efficient polymerization of acrylate and methacrylate monomers with high conversion and well-controlled molecular weight. The heterogeneous nature of the photocatalyst enabled easy separation and efficient reusability in subsequent polymerizations.

Multipath oxygen-mediated PET-RAFT polymerization by a conjugated organic polymer photocatalyst under red LED irradiation

TCPP-DMTA-COP has been synthesized and serves as a heterogeneous photocatalyst in a multipath aerobic-mediated reductive quenching pathway (O-RQP) for a PET-RAFT polymerization process.