A state-of-the-art review on coir fiber-reinforced biocomposites

A review of starch-based biocomposites reinforced with plant fibers

Renewable and biodegradable resources have gained increasing attention as promising alternatives to synthetic plastics. Among the diverse raw materials employed in bioplastics production, starch emerges as an attractive, low-cost, and largely available source. However, the inherent properties of starch-based materials often limit their utility across various applications, necessitating strategic modifications to enhance their performance. A common approach to boost these materials involves incorporating natural fillers into biopolymer matrices. Incorporating natural fibers within starch matrices enables the development of biocomposites with improved properties while retaining their renewable and biodegradable characteristics. This review briefly addresses fundamental aspects of starch structure, obtention, and processing, as well as the main pre-treatments of natural fibers and processing methods currently applied to produce starch-based composites. It also highlights the most recent advances in this field, elucidates the effect of the incorporation of fibers on the biocomposite properties, and discusses the critical parameters affecting the synergic combination between starch and fibers.

Toward Producing Biopolyethylene/Babassu Fiber Biocomposites with Improved Mechanical and Thermomechanical Properties

The development of polymeric biocomposites containing natural fibers has grown over the years due to the properties achieved and its eco-friendly nature. Thus, biocomposites involving a polymer from a renewable source (Biopolyethylene (BioPE)) and babassu fibers (BFs), compatibilized with polyethylene grafted with maleic anhydride (MA) and acrylic acid (AA) (PE-g-MA and PE-g-AA, respectively) were obtained using melt mixing and injection molded into tensile, impact, and HDT specimens. Babassu fiber was characterized with Fourier transform infrared spectroscopy (FTIR), thermogravimetry (TGA), and scanning electron microscopy (SEM). The biocomposites were characterized using torque rheometry, TGA, tensile strength, impact strength, thermomechanical properties, Shore D hardness, and SEM. The data indicate that the torque during the processing of compatibilized biocomposites was higher than that of BioPE/BF biocomposites, which was taken as an indication of a possible reaction between the functional groups. Compatibilization led to a substantial improvement in the elastic modulus, tensile strength, HDT, and VST and a decrease in Shore D hardness. These results were justified with SEM micrographs, which showed babassu fibers better adhered to the surface of the biopolyethylene matrix, as well as an encapsulation of these fibers. The system investigated is environmentally sustainable, and the results are promising for the technology of polymeric composites.

Natural sub-bituminous coal as filler enhances mechanical, insulation and flame retardant properties of coir-polypropylene bio-composites

Additives provide substantial improvement in the properties of composites. Although bio-based composites are preferred over synthetic polymer and metal-based composites, they do not have the requisite properties to meet specific needs. Hence, organic, inorganic and metallic additives are included to improve the properties of bio-based composites. Coal is a readily available resource with high thermal insulation, flame resistance and other properties. This work demonstrates the addition of 20-30% natural sub-bituminous coal as filler for coir-reinforced polypropylene (PP) composites and exhibits an increased tensile strength by 66% and flexural strength by 55% compared to the composites without any filler. Such composites are intended for insulation applications and as a replacement for gypsum-based false ceiling tiles. Various ratios of coal samples were included in the composites and their effect on mechanical, acoustic, thermal insulation, flame and water resistance have been determined. A substantial improvement in both flexural and tensile properties has been observed due to the addition of coal. However, a marginal improvement has been observed in both thermal conductivity (0.65 W/mK) and flame resistance values due to the presence of coal. Adding coal increases the intensity of noise absorption, particularly at a higher frequency, whereas water sorption of the composites tends to decrease with an increase in the coal content. The addition of coal improves and adds unique properties to composites, allowing coir-coal-PP composites to outperform commercially available gypsum-based insulation panels.

Will the aging products of soil-reinforcement fibers stress plant growth and soil health?

Soil-reinforcement fibers are widely used for soil remediation and erosion prevention in ecologically vulnerable regions with sparse vegetation coverage and are incorporated into the soil for prolonged periods. However, the potential risks posed by aging fiber materials to soil health and plant growth have been largely neglected. This study explored the effects of aging solutions for polyethylene terephthalate (PET), coir, and carbon fibers on the physiological characteristics and vegetation coverage of ryegrass, as well as soil properties. Results indicated that PET and carbon fibers decreased ryegrass density and inhibited chlorophyll synthesis. All three fiber aging solutions aggravated leaf peroxidation, as represented by a sharp increase in the malondialdehyde (MDA) content. Leaf peroxidase activities improved, whereas the ascorbate peroxidase (APX) and superoxide dismutase (SOD) activities under the carbon fiber treatment were significantly lower than those under the PET and coir fiber treatments. The three fiber aging solutions significantly reduced soil H2O2 activity, improved soil leucine aminopeptidase (LAP) activity. Besides, coir fiber aging solution improved soil hemicellulose (CB) activity significantly. Aging solutions of PET and coir fibers increased the number of soil bacterial colonies, while the carbon fiber aging solution increased the number of soil actinomyces colonies. Overall, our findings demonstrate that fiber aging solutions decrease plant density, cause leaf damage, and alter soil characteristics in the short term. However, these solutions have minimal impact on soil health. The coir fiber aging solution has minimal effects on plant growth and soil properties, and is still a viable alternative to traditional non-degradable soil-reinforcing fibers.

Functional silver nanoparticles synthesis from sustainable point of view: 2000 to 2023 ‒ A review on game changing materials

The green and facile synthesis of metallic silver nanoparticles (AgNPs) is getting tremendous attention for exploring superior applications because of their small dimensions and shape. AgNPs are already proven materials for superior coloration, biocidal, thermal, UV-protection, and mechanical performance. Originally, some conventional chemical-based reducing agents were used to synthesize AgNPs, but these posed potential risks, especially for enhanced toxicity. This became a driving force to innovate plant-based sustainable and green metallic nanoparticles (NPs). Moreover, the synthesized NPs using plant-based derivatives could be tuned and regulated to achieve the required shape and size of the AgNPs. AgNPs synthesized from naturally derived materials are safe, economical, eco-friendly, facile, and convenient, which is also motivating researchers to find greener routes and viable options, utilizing various parts of plants like flowers, stems, heartwood, leaves and carbohydrates like chitosan to meet the demands. This article intends to provide a comprehensive review of all aspects of AgNP materials, including green synthesis methodology and mechanism, incorporation of advanced technologies, morphological and elemental study, functional properties (coloration, UV-protection, biocidal, thermal, and mechanical properties), marketing value, future prospects and application, especially for the last 20 years or more. The article also includes a SWOT (Strengths, weaknesses, opportunities, and threats) analysis regarding the use of AgNPs. This report would facilitate the industries and consumers associated with AgNP synthesis and application through fulfilling the demand for sustainable, feasible, and low-cost product manufacturing protocols and their future prospects.

Investigating the Bond Strength of FRP Laminates with Concrete Using LIGHT GBM and SHAPASH Analysis

The corrosion of steel reinforcement necessitates regular maintenance and repair of a variety of reinforced concrete structures. Retrofitting of beams, joints, columns, and slabs frequently involves the use of fiber-reinforced polymer (FRP) laminates. In order to develop simple prediction models for calculating the interfacial bond strength (IBS) of FRP laminates on a concrete prism containing grooves, this research evaluated the nonlinear capabilities of three ensemble methods—namely, random forest (RF) regression, extreme gradient boosting (XGBoost), and Light Gradient Boosting Machine (LIGHT GBM) models—based on machine learning (ML). In the present study, the IBS was the desired variable, while the model comprised five input parameters: elastic modulus x thickness of FRP (EfTf), width of FRP plate (bf), concrete compressive strength (fc′), width of groove (bg), and depth of groove (hg). The optimal parameters for each ensemble model were selected based on trial-and-error methods. The aforementioned models were trained on 70% of the entire dataset, while the remaining data (i.e., 30%) were used for the validation of the developed models. The evaluation was conducted on the basis of reliable accuracy indices. The minimum value of correlation of determination (R2 = 0.82) was observed for the testing data of the RF regression model. In contrast, the highest (R2 = 0.942) was obtained for LIGHT GBM for the training data. Overall, the three models showed robust performance in terms of correlation and error evaluation; however, the trend of accuracy was obtained as follows: LIGHT GBM > XGBoost > RF regression. Owing to the superior performance of LIGHT GBM, it may be considered a reliable ML prediction technique for computing the bond strength of FRP laminates and concrete prisms. The performance of the models was further supplemented by comparing the slopes of regression lines between the observed and predicted values, along with error analysis (i.e., mean absolute error (MAE), and root-mean-square error (RMSE)), predicted-to-experimental ratio, and Taylor diagrams. Moreover, the SHAPASH analysis revealed that the elastic modulus x thickness of FRP and width of FRP plate are the factors most responsible for IBS in FRP.

Development of Ductile and Durable High Strength Concrete (HSC) through Interactive Incorporation of Coir Waste and Silica Fume

The issue of brittleness and low post-peak load energy associated with the plain HSC led to the development of fiber-reinforced concrete (FRC) by using discrete fiber filaments in the plain matrix. Due to the high environmental impact of industrial fibers and plasticizers, FRC development is ecologically challenged. Sustainability issues demand the application of eco-friendly development of FRC. This study is aimed at the evaluation of coir as a fiber-reinforcement material in HSC, with the incorporation of silica fume as a partial replacement of cement. For this purpose, a total of 12 concrete mixes were produced by using three different doses of coir (0%, 1%, 1.5%, and 2% by wt. of binder) with silica fume (0%, 5%, and 10% as volumetric replacements of cement). The examined parameters include compressive strength, shear strength, splitting tensile strength, ultrasonic pulse velocity, water absorption, and chloride ion permeability. The scanning electron microscopy (SEM) technique was adopted to observe the microstructure of the CF-reinforced concrete. The results revealed that due to the CF addition, the compressive strength of HSC reduces notably; however, the splitting tensile strength and shear strength experienced notable improvements. At the combined incorporation of 1.5% CF with 5% silica fume, the splitting tensile strength and shear strength of the concrete experienced improvements of 47% and 70%, respectively, compared to that of the control mix. The CF incorporation is detrimental to the imperviousness of concrete. The combined incorporation of CF and silica fume is recommended to minimize the negative effects of CF on the permeability resistance of concrete. The SEM results revealed that CF underwent a minor shrinkage with the age.

Novel insulation panels development from multilayered coir short and long fiber reinforced phenol formaldehyde polymeric biocomposites

This study investigated about the developments of insulation panels from multilayered coir long and short fiber reinforced phenol formaldehyde polymeric (PF) resin. The lengths of coir long fibers (CLF) were within 3 mm, whereas the short fibers (CSF) ranged from 0.1 mm to 1.25 mm. Four composite panels of 360, 680, 800, and 1000 kg/m3 densities were developed by employing hot pressing technology. The thermal conductivity, microstructural, mechanical, and physical properties of the composite panels were investigated. Perceived thermal conductivity values ranged within 0.046280 (0.000494) to 0.062400 (0.001146) Wm‒1 k‒1of the composites demonstrating superior insulation properties. Moreover, the current study also found that mechanical and thermal properties showed improvement with the increase of density. Low-density fiberboards had the lowest performances compared to high-density composite panels, with the exception of the 1000 kg/m3 density, in which fiber agglomeration occurred. Furthermore, all the developed composite panels display superior potentiality for use as effective insulation materials. The FTIR (Fourier transform infrared spectroscopy) analysis also shows an efficient bonding between the cellulosic coir materials and PF resin. The overall characteristics of the composite panels, especially medium fiberboard, show prominent potential for industrial production units by fulfilling the consumer requirements.