Effect of process temperature, pH and suspended solids content upon pasteurization of a model agricultural waste during thermophilic aerobic digestion

Evaluation of alternative methods of tunnel composting (submitted by the European Composting Network) II

Two alternative methods for producing compost in a tunnel, from certain category (Cat.) 3 animal by-products (ABP) and other non-ABP material, were assessed. The first method proposed a minimum temperature of 55°C for 72 h and the second 60°C for 48 h, both with a maximum particle size of 200 mm. The assessment of the Panel on Biological Hazards (BIOHAZ) exclusively focused on Cat. 3 ABP materials (catering waste and processed foodstuffs of animal origin no longer intended for human consumption). The proposed composting processes were evaluated for their efficacy to achieve a reduction of at least 5 log10 of Enterococcus faecalis and Salmonella Senftenberg (775W, H2S negative) and at least 3 log10 of relevant thermoresistant viruses. The applicant provided a list of biological hazards that may enter the composting process and selected parvoviruses as the indicator of the thermoresistant viruses. The evidence provided by the applicant included: (a) literature data on thermal inactivation of biological hazards; (b) results from validation studies on the reduction of E. faecalis, Salmonella Senftenberg 775W H2S negative and canine parvovirus carried out in composting plants across Europe; (c) and experimental data from direct measurements of reduction of infectivity of murine parvovirus in compost material applying the time/temperature conditions of the two alternative methods. The evidence provided showed the capacity of the proposed alternative methods to reduce E. faecalis and Salmonella Senftenberg 775W H2S negative by at least 5 log10, and parvoviruses by at least 3 log10. The BIOHAZ Panel concluded that the two alternative methods under assessment can be considered to be equivalent to the processing method currently approved in the Commission Regulation (EU) No 142/2011.

Assessment on the efficacy of methods 2 to 5 and method 7 set out in Commission Regulation (EU) No 142/2011 to inactivate relevant pathogens when producing processed animal protein of porcine origin intended to feed poultry and aquaculture animals

An assessment was conducted on the level of inactivation of relevant pathogens that could be present in processed animal protein of porcine origin intended to feed poultry and aquaculture animals when methods 2 to 5 and method 7, as detailed in Regulation (EU) No 142/2011, are applied. Five approved scenarios were selected for method 7. Salmonella Senftenberg, Enterococcus faecalis, spores of Clostridium perfringens and parvoviruses were shortlisted as target indicators. Inactivation parameters for these indicators were extracted from extensive literature search and a recent EFSA scientific opinion. An adapted Bigelow model was fitted to retrieved data to estimate the probability that methods 2 to 5, in coincidental and consecutive modes, and the five scenarios of method 7 are able to achieve a 5 log10 and a 3 log10 reduction of bacterial indicators and parvoviruses, respectively. Spores of C. perfringens were the indicator with the lowest probability of achieving the target reduction by methods 2 to 5, in coincidental and consecutive mode, and by the five considered scenarios of method 7. An expert knowledge elicitation was conducted to estimate the certainty of achieving a 5 log10 reduction of spores of C. perfringens considering the results of the model and additional evidence. A 5 log10 reduction of C. perfringens spores was judged: 99-100% certain for methods 2 and 3 in coincidental mode; 98-100% certain for method 7 scenario 3; 80-99% certain for method 5 in coincidental mode; 66-100% certain for method 4 in coincidental mode and for method 7 scenarios 4 and 5; 25-75% certain for method 7 scenario 2; and 0-5% certain for method 7 scenario 1. Higher certainty is expected for methods 2 to 5 in consecutive mode compared to coincidental mode.

Application of autothermal thermophilic aerobic digestion as a sustainable recycling process of organic liquid waste: Recent advances and prospects

Autothermal thermophilic aerobic digestion (ATAD) has been used to stabilize organic waste since the 1960s and is considered sustainable technology. ATAD has several advantages, including high biodegradation efficiency, pathogen inactivation, and ease of operation. Although ATAD research has a long history, the number of studies on ATAD is much lower than those on similar aerobic processes, particularly composting. Previous review articles addressed the origin, design, operational experiences, metabolism, and the microorganisms at the thermophilic stage of ATAD. This article reviews the digestion systems, applications, and characteristics of ATAD; compares system performance and microbial community structure of ATAD with those of other biological processes such as composting, activated sludge, and anaerobic digestion; and discusses the physicochemical properties and factors of ATAD. The challenges, opportunities, and prospects for the application of ATAD are also discussed. This review suggests that ATAD is feasible for treating organic liquid waste (1-6% total solid content) in small-sized towns and can help establish a sustainable society.

Inactivation of indicator microorganisms and biological hazards by standard and/or alternative processing methods in Category 2 and 3 animal by-products and derived products to be used as organic fertilisers and/or soil improvers

The European Commission requested EFSA to assess if different thermal processes achieve a 5 log10 reduction in Enterococcus faecalis or Salmonella Senftenberg (775W) and (if relevant) a 3 log10 reduction in thermoresistant viruses (e.g. Parvovirus) as well as if different chemical processes achieve a 3 log10 reduction of eggs of Ascaris sp., in eight groups of Category 2 and 3 derived products and animal by-products (ABP). These included (1) ash derived from incineration, co-incineration and combustion; (2) glycerine derived from the production of biodiesel and renewable fuels; (3) other materials derived from the production of biodiesel and renewable fuels; (4) hides and skins; (5) wool and hair; (6) feathers and down; (7) pig bristles; and (8) horns, horn products, hooves and hoof products. Data on the presence of viral hazards and on thermal and chemical inactivation of the targeted indicator microorganisms and biological hazards under relevant processing conditions were extracted via extensive literature searches. The evidence was assessed via expert knowledge elicitation. The certainty that the required log10 reductions in the most resistant indicator microorganisms or biological hazards will be achieved for each of the eight groups of materials mentioned above by the thermal and/or chemical processes was (1) 99-100% for the two processes assessed; (2) 98-100% in Category 2 ABP, at least 90-99% in Category 3 ABP; (3) 90-99% in Category 2 ABP; at least 66-90% in Category 3 ABP; (4) 10-66% and 33-66%; (5) 1-33% and 10-50%; (6) 66-90%; (7) 33-66% and 50-95%; (8) 66-95%, respectively. Data generation on the occurrence and reduction of biological hazards by thermal and/or chemical methods in these materials and on the characterisation of the usage pathways of ABP as organic fertilisers/soil improvers is recommended.

Evaluation of Alternative Methods of Tunnel Composting (submitted by the European Composting Network)

Two alternative methods for the production of compost from certain category 3 animal by-products (catering waste and processed foodstuffs of animal origin) were assessed. The first proposed a minimum temperature of 55°C for 72 h; the second 60°C for 48 h, each with a maximum particle size of 200 mm. The proposed composting processes were assessed by the BIOHAZ Panel for their efficacy to achieve a reduction of 5 log10 of Enterococcus faecalis or Salmonella Senftenberg (775W, H2S negative) and a 3 log10 reduction of the infectivity titre of thermoresistant viruses, such as parvovirus, in the composted material, as set out in Annex V, Chapter 3, Section 2 of Commission Regulation (EU) No 142/2011. The assessment of the BIOHAZ Panel exclusively focused on the ABP raw materials (catering waste and processed foodstuffs) intended for human consumption. The applicant did not provide any validation experiments with direct measurement of the reduction of viability of endogenous indicators or spiked surrogate bacteria. However, from thermal inactivation parameters reported in the literature, it can be concluded that the proposed composting standards can achieve at least a 5 log10 reduction of Enterococcus faecalis or Salmonella Senftenberg 775W. The applicant did not consider thermoresistant viruses as a relevant hazard and therefore did not provide any data from direct measurements of the reduction of infectivity of spiked thermoresistant viruses, nor provide data from validation studies undertaken at national level or data from literature supporting the efficacy of the proposed composting standards on thermoresistant viruses. However, thermoresistant viruses should be considered to be a relevant hazard in this context and validation data should have been provided accordingly. The BIOHAZ Panel considers that the evidence provided by the applicant does not demonstrate that the requirements of Annex V, Chapter 3, Section 2 of Commission Regulation (EU) No 142/2011 are achieved.

Impact of carbonatation lime addition on composting of vegetable oil refining sludge

The aim of the present work is to evaluate how the vegetable oil refining sludge produced by the agro-food industry could be composted using carbonatation lime and green waste as bulking agents. To achieve this goal, three windrows were prepared with different mixtures: windrow 1 contained oil sludge and green waste (20:10 on a wet mass basis) while windrow 2 contained oil sludge, green waste and carbonatation lime (20:10:10, on a wet mass basis). The composition of windrow 3 was: oil sludge, green waste and carbonatation lime (20:10:20, on a wet mass basis). The results showed that the use of carbonatation lime for composting vegetable oil refining sludge was able to regulate the high acidity of the sludge and thus to obtain an optimal pH value for the launching and maintenance of the composting process. The addition of carbonatation lime also gave better reduction of microbial activity without any negative effect on composting. The compost prepared with oil refining sludge (49% fresh mass), carbonatation lime (27%) and green waste (24%) exhibited the best quality with C/N ratio and pH values within the norm NFU44-051. These promising results could be a sustainable solution for the valorization of both oil refining sludge and sugar carbonatation lime.

Experimental and modeling approaches for food waste composting: a review

Composting has been used as a method to dispose food waste (FW) and recycle organic matter to improve soil structure and fertility. Considering the significance of composting in FW treatment, many researchers have paid their attention on how to improve FW composting efficiency, reduce operating cost, and mitigate the associated environmental damage. This review focuses on the overall studies of FW composting, not only various parameters significantly affecting the processes and final results, but also a number of simulation approaches that are greatly instrumental in well understanding the process mechanism and/or results prediction. Implications of many key ingredients on FW composting performance are also discussed. Perspects of effective laboratory experiments and computer-based simulation are finally investigated, demonstrating many demanding areas for enhanced research efforts, which include the screening of multi-functional additives, volatile organiccompound emission control, necessity of modeling and post-modeling analysis, and usefulness of developing more conjunctive AI-based process control techniques.

Combined mesophilic anaerobic and thermophilic aerobic digestion process: effect on sludge degradation and variation of sludge property

One-stage autothermal thermophilic aerobic digestion (ATAD) is effective for the reduction of volatile solids (VSs) and pathogen in sewage sludges. A novel process of combining mesophilic (<35 °C) anaerobic digestion with a thermophilic (55 °C) aerobic digestion process (AN/TAD) occurred in a one-stage digester, which was designed for aeration energy savings. The efficiency of sludge degradation and variation of sludge properties by batch experiments were evaluated for the AN/TAD digester with an effective volume of 23 L for 30 days compared with conventional thermophilic aerobic digestion (TAD). The AN/TAD system can efficiently achieve sludge stabilization on the 16th day with a VS removal rate of 38.1 %. The AN/TAD system was operated at lower ORP values in a digestion period with higher contents of total organic compounds, volatile fatty acids, protein, and polysaccharide in the soluble phase than those of the TAD system, which can rapidly decreased and had low values in the late period of digestion for the AN/TAD system. In the AN/TAD system, intracellular substances had lysis because of initial hydrolytic acidification.

Studies on the effect of temperature and pH on the inactivation of fish viral and bacterial pathogens

Disposal of fish by-products in the European Community must comply with Regulation (EC) No 1069/2009 which categorizes animal by-products according to risk, and specifies methods of disposal of by-products according to that risk. There is provision under the regulation for composting or ensiling to be used for by-products from aquatic animals. Biosecurity considerations require knowledge of the parameters of time and temperature, or time and pH, required to inactivate any fish pathogens that may be present. To provide those data, we undertook laboratory studies on the inactivation of a number of fish pathogenic viruses and bacteria at 60 °C, pH 4.0 and pH 12.0 as a preliminary to conducting subsequent trials with the most resistant viruses and bacteria in fish tissues. The most resistant bacterium to 60 °C, pH 4.0 as well as pH 12.0 was Lactococcus garvieae. Its concentration was reduced to the level of sensitivity of the test after 24-48 h exposure to 60 °C, but it survived for at least 7 days at pH 4.0 and 14 days at pH 12.0. The most resistant virus to 60 °C was infectious pancreatic necrosis virus, and to pH 12.0 was infectious salmon anaemia virus. The majority of the viruses tested survived exposure to pH 4.0 for up to 28 days. The results suggest that the process of acid ensiling alone is not an effective method for the inactivation of many viral and bacterial pathogens, and fish by-products would need further treatment by a method approved under the regulation following ensiling, whereas alkaline or heat treatment are likely to provide an increased degree of biosecurity for on-farm processing of mortalities.

Effect of temperature on microbial population and performance of an aerobic thermophilic reactor treating cattle slurry and waste food

This study was carried out to quantify and identify the presence of somatic coliphages, RNA coliphages, sulphite-reducing clostridia, Clostridium tyrobutyricum or its related clostridia, faecal coliforms, enterococci and heterotrophs in a mixture of cattle slurry and waste food (whey and jam) that had undergone aerobic thermophilic treatment (ATT). We also investigated the influence of different factors, including pH, COD, temperature, odour removal, addition of waste food (whey and jam) and nitrogen losses, on the long-term ATT process. The processes were conducted semi-continuously with retention time of five days and with the waste food and slurry mixture (1:4) being added daily into the reactor. The experiments lasted seven days for each thermophilic temperature (50, 60 and 70 degrees C). Our work showed that, at the higher temperature of the ATT operation, the number of microorganisms declined much more rapidly than at the lower temperature and the final product was hygienically safe. The use of waste food (whey and jam) was beneficial because it buffered pH.

Aerobic, thermophilic, semi-continuous treatment of cattle slurry with whey and jam

Aerobic thermophilic treatment (ATT) of cattle slurry and industrial food waste (whey and jam) was conducted semi-continuously, with the aim of developing the ATT process. We could improve the final products in terms of hygiene, environmental effects and heat production. In addition we tried to solve the foaming problem mechanically. The trial was done by using a farm-scale bioreactor with a total volume of 12 m3 and a theoretical retention time of some 15 days. Temperature increased to 55 degrees C at the end of the trial. The process could be an efficient method for the control of foam. Using the waste food (whey and jam) improved the process.

Evaluation of the removal of indicator bacteria from domestic sludge processed by Autothermal Thermophilic Aerobic Digestion (ATAD)

The degradation of sludge solids in an insulated reactor during Autothermal Thermophilic Aerobic Digestion (ATAD) processing results in auto-heating, thermal treatment and total solids reduction, however, the ability to eliminate pathogenic organisms has not been analysed under large scale process conditions. We evaluated the ATAD process over a period of one year in a two stage, full scale Irish ATAD plant established in Killarney and treating mixed primary and secondary sludge, by examining the sludge microbiologically at various stages during and following ATAD processing to determine its ability to eliminate indicator organisms. Salmonella spp. (pathogen) and fecal-coliform (indicator) densities were well below the limits used to validate class A biosolids in the final product. Enteric pathogens present at inlet were deactivated during the ATAD process and were not detected in the final product using both traditional microbial culture and molecular phylogenetic techniques. A high DNase activity was detected in the bulk sludge during the thermophilic digestion stage which may be responsible for the rapid turn over of DNA from lysed cells and the removal of mobile DNA. These results offer assurance for the safe use of ATAD sludge as a soil supplement following processing.

Sanitation composting process in different seasons. Ascaris suum as model

The influence of aerobic composting of organic wastes (straw, sawdust, wood brash and sludge from WWTP) on the viability of the model parasite eggs were studied in production conditions of the Industrial Composting Plant TOPVAR, Inc. in Topolcany, Slovak Republic. During summer and winter seasons (2005-2006), the survival of non-embryonated Ascaris suum eggs was evaluated with respect to aerobic composting processes and air temperature, which varied from -6 degrees C to +12 degrees C in winter and from 11 degrees C to 32 degrees C in summer. Our results revealed the induction of maximum temperature of the substrate (+65 degrees C) on day 6 of the composting irrespective of the low air temperature in winter. During the summer season, higher substrate temperature was observed (+71 degrees C). Due to a high temperature and chemical changes (pH, dry matter, inorganic and organic matter, NH(4)(+), total phosphorus, total nitrogen and the C:N ratio), which occur in substrate during composting process, the total devitalization of the A. suum eggs was observed between day 4-5 of the experiment in the winter season and on day 6 in the summer season. Thus we may conclude that the final product is suitable for agricultural purposes without a risk of transmitting the pathogenic germs into the environment.

Inactivation of murine norovirus 1 and Bacteroides fragilis phage B40-8 by mesophilic and thermophilic anaerobic digestion of pig slurry

Mesophilic (37 degrees C) and thermophilic (52 degrees C) anaerobic digestion of pig slurry induced at least a 4-log decrease in murine norovirus 1, used as a surrogate virus for porcine norovirus, after 13 and 7 days, respectively. Bacteroides fragilis phage B40-8, employed as a universal viral model, was lowered by 2.5 log after 7 days. The viral titer declined due to temperature and matrix effects.

Composting: A Potentially Safe Process for Disposal of Genetically Modified Organisms

The widespread use of genetically modified organisms (GMOs) may result in the release of GMOs into the environment. The potential risks regarding their use and implementation of disposal methods, especially the possibility of novel genes from GMOs being transferred to natural organisms, need to be evaluated and better understood. There is an increasingly accepted public view that GMO products introduced into the environment should be degradable and should disappear after a limited period of time. Due to the risk of possible horizontal gene transfer, disposal methods for GMOs need to address destruction of both the organism and the genetic material. During the last two decades, we have developed a greater understanding of the biochemical, microbiological and molecular concepts of the composting process, such that maximum decomposition may be achieved in the shortest time with minimal negative impacts to the environment. The conditions created in a properly managed composting process environment may help in destroying GMOs and their genes, thereby reducing the risk of the spread of genetic material. When considering composting as a potential method for the disposal of GMOs, the establishment of controlled conditions providing an essentially homogenous environment appears to be an important requirement. An evaluation of composting as a safe option for disposal of GMOs is provided in this review.

Transformation of spent broiler litter from exogenous matter to compost in a sub-tropical context

Composting, an environmentally-sound treatment option for confined animal feeding operations (CAFO)-derived wastes, provides opportunities for stabilisation and hygienisation. A 110-day systematic composting study investigated Salmonella presence and survival of total coliforms, faecal coliforms, Escherichia coli and faecal enterococci in three experimental windrows consisting of SBL/bagasse mixture in a close-sided roofed facility. Salmonella was absent throughout the experiment. Log(10) reductions of -6.98, -8.03, -8.18 and -5.96 occurred in TC, FC, E. coli and FE concentrations respectively. As expected, FE exhibited resistance to high temperature compared to E. coli especially for the first 21 days. Temperature histories revealed hygienisation attainment. Differences in mean, representing benchmark stages of composting, were highly significant (P<0.05) for all pathogen indicators. VSRed (%) proved effective in depicting system progress. Final respiration rate of 0.000206 mg CO(2)g(-1) organic-C day(-1) with no phytotoxicity showed the stability achieved. Besides stabilisation, quantitative analysis of the sanitisation potential of composting is elemental for hygienic compliance.

Diversity of thermophilic populations during thermophilic aerobic digestion of potato peel slurry

AIMS

To study the diversity of thermophiles during thermophilic aerobic digestion (TAD) of agro-food waste slurries under conditions similar to full-scale processes.

METHODS AND RESULTS

Population diversity and development in TAD were studied by standard microbiological techniques and the processes monitored by standard fermentation procedures. Facultative thermophiles were identified as Bacillus coagulans and B. licheniformis, while obligate thermophiles were identified as B. stearothermophilus. They developed rapidly to peaks of 10(7) to 10(8) in <or=48 h. Stability of obligate thermophiles increased with process temperatures. Thermophiles were unstable at process pH above or below neutral, but developed rapidly at all aeration rates. Peak populations were higher in the median than at extremes of aeration rates. Obligate thermophiles were unstable at low aeration rates. Process self-heating was higher at lower than at higher aeration rate. Beyond 96 h most thermophiles were present as spores.

CONCLUSIONS

Limited range of indigenous thermophiles drives TAD of slurry. They develop rapidly and are stable at most digestion conditions.

SIGNIFICANCE AND IMPACT OF THE STUDY

Development and stability of thermophiles in TAD suggest that the process may be operated in a wide range of conditions; and even at short HRT in continuous processes without compromising efficiency.

Modeling of aerobic biodegradation of feces using sawdust as a matrix

Composting in the bio-toilet system is a continuous thermophilic-aerobic biodegradation process. Unlike to the traditional composting systems, biodegradation rates of organic matter are very important because feces are daily added into the composting reactor of the bio-toilet and an accelerated decomposition is aimed. The models developed for conventional composting processes include simple formulations of biodegradation kinetics and deal mainly with energy and water balances. Therefore, formulation of kinetics that can reasonably describe the biodegradation process in the bio-toilet system is required for better modeling predictions. In this work, a bio-kinetic model was introduced to describe the aerobic biodegradation of feces in the bio-toilet system. This model includes three processes for carbonaceous material degradation and is prepared by using the activated sludge modeling techniques and formulations. Stoichiometric parameters were adopted from literature on activated sludge processes. Kinetic parameters were estimated by conducting batch tests for several organic loadings and by using respirometry, curve-fitting techniques, and sensitivity analysis. Feasibility and applicability of these parameters were assessed by conducting feces intermittent-feeding tests and by simulating the experimental respiration rates. Model, stoichiometric and kinetic parameters proved to be affordable for describing the biodegradation of feces in the bio-toilet system.