Elastic turbulence generates anomalous flow resistance in porous media

Many energy, environmental, industrial, and microfluidic processes rely on the flow of polymer solutions through porous media. Unexpectedly, the macroscopic flow resistance often increases above a threshold flow rate in a porous medium, but not in bulk solution. The reason why has been a puzzle for over half a century. Here, by directly visualizing flow in a transparent 3D porous medium, we demonstrate that this anomalous increase is due to the onset of an elastic instability in which the flow exhibits strong spatiotemporal fluctuations reminiscent of inertial turbulence, despite the small Reynolds number. Our measurements enable us to quantitatively establish that the energy dissipated by pore-scale fluctuations generates the anomalous increase in the overall flow resistance. Because the macroscopic resistance is one of the most fundamental descriptors of fluid flow, our results both help deepen understanding of complex fluid flows and provide guidelines to inform a broad range of applications.

Tristability in Viscoelastic Flow Past Side-by-Side Microcylinders

Viscoelastic flows through microscale porous arrays exhibit complex path selection and switching phenomena. However, understanding this process is limited by a lack of studies linking between a single object and large arrays. Here, we report experiments on viscoelastic flow past side-by-side microcylinders with variable intercylinder gap. With increasing flow rate, a sequence of two imperfect symmetry-breaking bifurcations forces selection of either one or two of the three possible flow paths around the cylinders. Tuning the gap length through the value where the first bifurcation becomes perfect reveals regions of bistability and tristability in a dimensionless flow rate-gap length phase diagram.

Pore-Scale Flow Characterization of Polymer Solutions in Microfluidic Porous Media

Polymer solutions are frequently used in enhanced oil recovery and groundwater remediation to improve the recovery of trapped nonaqueous fluids. However, applications are limited by an incomplete understanding of the flow in porous media. The tortuous pore structure imposes both shear and extension, which elongates polymers; moreover, the flow is often at large Weissenberg numbers, Wi, at which polymer elasticity in turn strongly alters the flow. This dynamic elongation can even produce flow instabilities with strong spatial and temporal fluctuations despite the low Reynolds number, Re. Unfortunately, macroscopic approaches are limited in their ability to characterize the pore-scale flow. Thus, understanding how polymer conformations, flow dynamics, and pore geometry together determine these nontrivial flow patterns and impact macroscopic transport remains an outstanding challenge. This review describes how microfluidic tools can shed light on the physics underlying the flow of polymer solutions in porous media at high Wi and low Re. Specifically, microfluidic studies elucidate how steady and unsteady flow behavior depends on pore geometry and solution properties, and how polymer-induced effects impact nonaqueous fluid recovery. This work thus provides new insights for polymer dynamics, non-Newtonian fluid mechanics, and applications such as enhanced oil recovery and groundwater remediation.

Polymer Injectivity: Investigation of Mechanical Degradation of Enhanced Oil Recovery Polymers Using In-Situ Rheology

Water soluble polymers have attracted increasing interest in enhanced oil recovery (EOR) processes, especially polymer flooding. Despite the fact that the flow of polymer in porous medium has been a research subject for many decades with numerous publications, there are still some research areas that need progress. The prediction of polymer injectivity remains elusive. Polymers with similar shear viscosity might have different in-situ rheological behaviors and may be exposed to different degrees of mechanical degradation. Hence, determining polymer in-situ rheological behavior is of great significance for defining its utility. In this study, an investigation of rheological properties and mechanical degradation of different partially hydrolyzed polyacrylamide (HPAM) polymers was performed using Bentheimer sandstone outcrop cores. The results show that HPAM in-situ rheology is different from bulk rheology measured by a rheometer. Specifically, shear thickening behavior occurs at high rates, and near-Newtonian behavior is measured at low rates in porous media. This deviates strongly from the rheometer measurements. Polymer molecular weight and concentration influence its viscoelasticity and subsequently its flow characteristics in porous media. Exposure to mechanical degradation by flow at high rate through porous media leads to significant reduction in shear thickening and thereby improved injectivity. More importantly, the degraded polymer maintained in-situ viscosity at low flow rates indicating that improved injectivity can be achieved without compromising viscosity at reservoir flow rates. This is explained by a reduction in viscoelasticity. Mechanical degradation also leads to reduced residual resistance factor (RRF), especially for high polymer concentrations. For some of the polymer injections, successive degradation (increased degradation with transport length in porous media) was observed. The results presented here may be used to optimize polymer injectivity.

Impact of Mechanical Degradation on Polymer Injectivity in Porous Media

Polymer flooding is an established enhanced oil recovery (EOR) method; still, many aspects of polymer flooding are not well understood. This study investigates the influence of mechanical degradation on flow properties of polymers in porous media. Mechanical degradation due to high shear forces may occur in the injection well and at the entrance to the porous media. The polymers that give high viscosity yields at a sustainable economic cost are typically large, MW > 10 MDa, and have wide molecular weight distributions. Both MW and the distributions are altered by mechanical degradation, leading to changes in the flow rheology of the polymer. The polymer solutions were subjected to different degrees of pre-shearing and pre-filtering before injected into Bentheimer outcrop sandstone cores. Rheology studies of injected and produced polymer solutions were performed and interpreted together with in situ rheology data. The core floods showed a predominant shear thickening behavior at high flow velocities, which is due to successive contraction/expansion flow in pores. When pre-sheared, shear thickening was reduced but with no significant reduction in in situ viscosity at lower flow rates. This may be explained by reduction in the extensional viscosity. Furthermore, the results show that successive degradation occurred which suggests that the assumption of the highest point of shear that determines mechanical degradation in a porous media does not hold for all field relevant conditions.