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Bias-Enhanced Formation of Metastable and Multiphase Boron Nitride Coating in Microwave Plasma Chemical Vapor Deposition. MATERIALS 2021; 14:ma14237167. [PMID: 34885322 PMCID: PMC8658670 DOI: 10.3390/ma14237167] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/28/2021] [Revised: 11/04/2021] [Accepted: 11/15/2021] [Indexed: 11/23/2022]
Abstract
Boron nitride (BN) is primarily a synthetically produced advanced ceramic material. It is isoelectronic to carbon and, like carbon, can exist as several polymorphic modifications. Microwave plasma chemical vapor deposition (MPCVD) of metastable wurtzite boron nitride is reported for the first time and found to be facilitated by the application of direct current (DC) bias to the substrate. The applied negative DC bias was found to yield a higher content of sp3 bonded BN in both cubic and metastable wurtzite structural forms. This is confirmed by X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR). Nano-indentation measurements reveal an average coating hardness of 25 GPa with some measurements as high as 31 GPa, consistent with a substantial fraction of sp3 bonding mixed with the hexagonal sp2 bonded BN phase.
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Liu Y, Zhan GD, Wang Q, He D, Zhang J, Liang A, Moellendick TE, Zhao L, Li X. Hardness of Polycrystalline Wurtzite Boron Nitride (wBN) Compacts. Sci Rep 2019; 9:10215. [PMID: 31308449 PMCID: PMC6629673 DOI: 10.1038/s41598-019-46709-4] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/28/2018] [Accepted: 06/19/2019] [Indexed: 11/16/2022] Open
Abstract
Wurtzite boron nitride (wBN), due to its superior properties and many potential practical and scientific applications, such as ideal machining/cutting/milling ferrous and carbide materials, especially as an ideal dielectric substrate material for optical, electronic, and 2-D graphene-based devices, has recently attracted much attention from both academic and industrial fields. Despite decades of research, there is an ongoing debate about if the single-phase wBN is harder than diamond because of the difficulty to make pure wBN material. Here we report the successful synthesis of pure single-phase polycrystalline wurtzite-type boron nitride (wBN) bulk material by using wBN powder as a starting material with a well-controlled process under ultra-high pressure and high temperature. The cubic boron nitride (cBN) was also successfully prepared for the first time from wBN starting material for comparison and verification. The X-ray diffraction (XRD) and TEM clearly confirmed that a pure single-phase wBN compact was produced. The microstructure and mechanical properties including Vickers hardness, fracture toughness, and thermal stability for the pure single-phase wBN was first evaluated.
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Affiliation(s)
- Yinjuan Liu
- Institute of Atomic and Molecular physics, Sichuan University, Chengdu, 610065, China.,Key Laboratory of High Energy Density Physics and Technology of Ministry of Education, Sichuan University, Chengdu, 610065, China.,North China Institute of Aerospace Engineering, Langfang, 065000, China
| | - Guodong David Zhan
- Drilling Technology Division, Exploration and Petroleum Engineering Center - Advanced Research Center (EXPEC-ARC), Saudi Aramco, Dhahran, 31311, Saudi Arabia.
| | - Qiang Wang
- Institute of Atomic and Molecular physics, Sichuan University, Chengdu, 610065, China.,Key Laboratory of High Energy Density Physics and Technology of Ministry of Education, Sichuan University, Chengdu, 610065, China
| | - Duanwei He
- Institute of Atomic and Molecular physics, Sichuan University, Chengdu, 610065, China. .,Key Laboratory of High Energy Density Physics and Technology of Ministry of Education, Sichuan University, Chengdu, 610065, China.
| | - Jiawei Zhang
- Institute of Atomic and Molecular physics, Sichuan University, Chengdu, 610065, China.,Key Laboratory of High Energy Density Physics and Technology of Ministry of Education, Sichuan University, Chengdu, 610065, China
| | - Akun Liang
- Institute of Atomic and Molecular physics, Sichuan University, Chengdu, 610065, China.,Key Laboratory of High Energy Density Physics and Technology of Ministry of Education, Sichuan University, Chengdu, 610065, China
| | - Timothy E Moellendick
- Drilling Technology Division, Exploration and Petroleum Engineering Center - Advanced Research Center (EXPEC-ARC), Saudi Aramco, Dhahran, 31311, Saudi Arabia
| | - Le Zhao
- Weihai Weiying Tool Co., Ltd, Weihai, 264210, China
| | - Xiao Li
- Weihai Weiying Tool Co., Ltd, Weihai, 264210, China
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Stabilizing the metastable superhard material wurtzite boron nitride by three-dimensional networks of planar defects. Proc Natl Acad Sci U S A 2019; 116:11181-11186. [PMID: 31101716 DOI: 10.1073/pnas.1902820116] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022] Open
Abstract
Wurtzite boron nitride (w-BN) is a metastable superhard material that is a high-pressure polymorph of BN. Clarifying how the metastable high-pressure material can be stabilized at atmospheric pressure is a challenging issue of fundamental scientific importance and promising technological value. Here, we fabricate millimeter-size w-BN bulk crystals via the hexagonal-to-wurtzite phase transformation at high pressure and high temperature. By combining transmission electron microscopy and ab initio molecular dynamics simulations, we reveal a stabilization mechanism for w-BN, i.e., the metastable high-pressure phase can be stabilized by 3D networks of planar defects which are constructed by a high density of intersecting (0001) stacking faults and {10[Formula: see text]0} inversion domain boundaries. The 3D networks of planar defects segment the w-BN bulk crystal into numerous nanometer-size prismatic domains with the reverse crystallographic polarities. Our findings unambiguously demonstrate the retarding effect of crystal defects on the phase transformations of metastable materials, which is in contrast to the common knowledge that the crystal defects in materials will facilitate the occurrence of phase transformations.
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Abstract
Abstract
A model for a twin consisting of two domains is proposed for a new pseudo-hexagonal modification of high-density boron nitride. A structure refinement based on high resolution diffraction data taken with 0.5 Å synchrotron radiation resulted in R factors below 0.015 for each domain. The refinement against detwinned and composite data converged to R = 0.053, with domain ratio 0.462(2):0.538.
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Knittle E, Kaner RB, Jeanloz R, Cohen ML. High-pressure synthesis, characterization, and equation of state of cubic C-BN solid solutions. PHYSICAL REVIEW. B, CONDENSED MATTER 1995; 51:12149-12156. [PMID: 9977983 DOI: 10.1103/physrevb.51.12149] [Citation(s) in RCA: 99] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 04/12/2023]
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