Surface facet dependence of competing alloying mechanisms

Advances in simulating dilute alloy nanoparticles for catalysis

Dilute alloy (DA) catalysts, including single-atom alloys (SAAs), which are comprised of trace amounts of an active promoter metal dispersed on the surface of a selective host metal, offer exceptional activity and selectivity while utilizing precious metals more efficiently. Although most SAA and DA applications have focused on partial hydrogenation and oxidation reactions, their use has steadily expanded into more complex thermo-, photo-, and electro-catalytic processes. This progress has been largely driven by mechanistic insights derived from computational chemistry and is expected to accelerate with the advancement of artificial intelligence. This minireview discusses novel advances in simulating SAAs and DAs for catalysis applications, including ab initio calculations, multiscale modeling, and machine learning. Emphasis is placed on the impact of reaction conditions, promoter ensembles, and nanoparticle morphology on the stability and catalytic performance of SAAs and DAs. Finally, a perspective is offered on potential future directions of SAA and DA simulations and their extension to other systems with distinct, well-defined active sites.

Investigating Spillover Energy as a Descriptor for Single-Atom Alloy Catalyst Design

The identification of thermodynamic descriptors of catalytic performance is essential for the rational design of heterogeneous catalysts. Here, we investigate how spillover energy, a descriptor quantifying whether intermediates are more stable at the dopant or host metal sites, can be used to design single-atom alloys (SAAs) for formic acid dehydrogenation. Using theoretical calculations, we identify NiCu as a SAA with favorable spillover energy and demonstrate that formate intermediates produced after the initial O-H activation are more stable at Ni sites where rate-determining C-H activation occurs. Surface science experiments demonstrated that NiCu(111) SAAs are more reactive than Cu(111) while they still follow the formate reaction pathway. However, reactor studies of silica-supported NiCu SAA nanoparticles showed only a modest improvement over Cu resulting from surface coverage effects. Overall, this study demonstrates the potential of engineering SAAs using spillover energy as a design parameter and highlights the importance of adsorbate-adsorbate interactions under steady-state operation.

Electrocatalytic Reduction of CO2 to C1 Compounds by Zn-Based Monatomic Alloys: A DFT Calculation

Electrocatalytic reduction of carbon dioxide to produce usable products and fuels such as alkanes, alkenes, and alcohols, is a very promising strategy. Recent experiments have witnessed great advances in precisely controlling the synthesis of single atom alloys (SAAs), which exhibit unique catalytic properties different from alloys and nanoparticles. However, only certain precious metals, such as Pd or Au, can achieve this transformation. Here, the density functional theory (DFT) calculations were performed to show that Zn-based SAAs are promising electrocatalysts for the reduction of CO2 to C1 hydrocarbons. We assume that CO2 reduction in Zn-based SAAs follows a two-step continuous reaction: first Zn reduces CO2 to CO, and then newly generated CO is captured by M and further reduced to C1 products such as methane or methanol. This work screens seven stable alloys from 16 SAAs (M = Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au, V, Mo, Ti, Cr). Among them, Pd@Zn (101) and Cu@Zn (101) are promising catalysts for CO2 reduction. The reaction mechanisms of these two SAAs are discussed in detail. Both of them convert CO2 into methane via the same pathway. They are reduced by the pathway: *CO2 → *COOH → *CO + H2O; *CO → *CHO → *CH2O → *CH3O → *O + CH4 → *OH + CH4 → H2O + CH4. However, their potential determination steps are different, i.e., *CO2 → *COOH (ΔG = 0.70 eV) for Cu@Zn (101) and *CO → *CHO (ΔG = 0.72 eV) for Pd@Zn, respectively. This suggests that Zn-based SAAs can reduce CO2 to methane with a small overpotential. The solvation effect is simulated by the implicit solvation model, and it is found that H2O is beneficial to CO2 reduction. These computational results show an effective monatomic material to form hydrocarbons, which can stimulate experimental efforts to explore the use of SAAs to catalyze CO2 electrochemical reduction to hydrocarbons.

Observation and Characterization of Dicarbonyls on a RhCu Single-Atom Alloy

Dicarbonyl species are ubiquitous on Rh/oxide catalysts and are known to form on Rh⁺ centers. However, dicarbonyl species have never been directly observed on single-atom alloys (SAAs) where the active site is metallic. Herein, using surface science and theoretical modeling, we provide evidence of dicarbonyl species at isolated Rh sites on a RhCu(100) SAA. This approach not only enables us to directly visualize dicarbonyl species at Rh sites but also demonstrates that the transition between the mono- and dicarbonyl configuration can be achieved by changing surface temperature and CO pressure. Density functional theory calculations further support the mono- and dicarbonyl assignments and provide evidence that these species should be stable on other SAA combinations. Together, these results provide a picture of the structure and energetics of both the mono- and dicarbonyl configurations on the RhCu(100) SAA surface and should aid with IR assignments on SAA nanoparticle catalysts.

One Decade of Computational Studies on Single-Atom Alloys: Is In Silico Design within Reach?

ConspectusSingle-Atom alloys (SAAs) are an emerging class of materials consisting of a coinage metal (Cu, Ag, and Au) doped, at the single-atom limit, with another metal. As catalysts, coinage metals are rarely very active on their own, but when they are, they exhibit high selectivity. On the other hand, transition metals are usually very active but not as selective. Incorporating transition metals (guest elements) into coinage metals (host material) is therefore appealing for combining the activity and selectivity of each constituent in a balanced way. Additionally, first-principles calculations have shown that single atoms embedded in the surface of a coinage metal can exhibit emergent properties. Here, we describe how computational studies based on density functional theory (DFT) and kinetic Monte Carlo (KMC) simulations, often undertaken in close collaboration with experimental research groups, have shaped, over the past decade, the way we understand SAA catalysis.This Account reviews our contributions in elucidating the stability of SAAs, their electronic structure, and the way adsorbates interact and react on SAA catalytic surfaces. By studying in detail the processes that affect the stability of the SAA phase, we have shown that out of several bimetallic combinations of coinage metals with prominent Pt-group metals only PtCu and PdCu are stable surface alloys under vacuum. However, more surface alloy structures are possible in the presence of adsorbates because the latter can stabilize, via strong binding, dopants in the surface of the material. More interestingly, a large number of these surface alloys are resistant to the aggregation of dopant atoms into clusters, thereby favoring the SAA structure. These major results from DFT calculations serve as a guide for experimentalists to explore new SAA catalysts. Further analysis has shown that SAAs have a unique electronic structure with a very sharp d-band feature close to the Fermi level, analogous to the electronic structure of molecular entities. This is one of the reasons that SAAs are particularly sought after: although they are metallic nanoparticles, they have properties akin to those of homogeneous catalysts. In this context, we have contributed extensive screening studies, focusing on molecular fragments of catalytic relevance on a range of SAAs, which have driven the identification of new catalysts. We have also explored the rich chemistry of two-adsorbate systems via kinetic modeling, demonstrating how a spectator species with greater affinity for the dopant can modulate the reactivity of the catalyst via the so-called (punctured) molecular cork effect.Since the first experimental characterization of SAAs about a decade ago, theoretical models have been able to support and explain various experimental observations. These models have served as benchmarks for assessing the predictive capability of the underlying theoretical methods. In turn, the predictions that have been delivered have guided and continue to guide the experimental research efforts in the field. These advancements show that the in silico design of new SAA catalysts is now within reach.

Periodic Trends in Adsorption Energies around Single-Atom Alloy Active Sites

Single-atom alloys (SAAs) make up a special class of alloy surface catalysts that offer well-defined, isolated active sites in a more inert metal host. The dopant sites are generally assumed to have little or no influence on the properties of the host metal, and transport of chemical reactants and products to and from the dopant sites is generally assumed to be facile. Here, by performing density functional theory calculations and surface science experiments, we identify a new physical effect on SAA surfaces, whereby adsorption is destabilized by ≤300 meV on host sites within the perimeter of the reactive dopant site. We identify periodic trends for this behavior and demonstrate a zone of exclusion around the reactive sites for a range of adsorbates and combinations of host and dopant metals. Experiments confirm an increased barrier for diffusion of CO toward the dopant on a RhCu SAA. This effect offers new possibilities for understanding and designing active sites with tunable energetic landscapes surrounding them.

First-principles design of a single-atom–alloy propane dehydrogenation catalyst

Nanoparticles of rhodium dispersed on metal oxides are generally poor catalysts for alkane dehydrogenation because the reactants bind too strongly to the metal. Hannagan et al. performed first-principle calculations indicating that single rhodium atoms in a copper surface should be stable and selective for conversion of propane to propene and hydrogen. Model studies of single rhodium atoms embedded in a copper (111) surface revealed a very high selectivity to propene and high resistance to the formation of surface carbon that would deactivate the catalyst.

Science , abg8389, this issue p. 1444

Formation of a Ti-Cu(111) single atom alloy: Structure and CO binding

A single atom Ti-Cu(111) surface alloy can be generated by depositing small amounts of Ti onto Cu(111) at slightly elevated surface temperatures (∼500 to 600 K). Scanning tunneling microscopy shows that small Ti-rich islands covered by a Cu single layer form preferentially on ascending step edges of Cu(111) during Ti deposition below about 400 K but that a Ti-Cu(111) alloy replaces these small islands during deposition between 500 and 600 K, producing an alloy in the brims of the steps. Larger partially Cu-covered Ti-containing islands also form on the Cu(111) terraces at temperatures between 300 and 700 K. After surface exposure to CO at low temperatures, reflection absorption infrared spectroscopy (RAIRS) reveals distinct C-O stretch bands at 2102 and 2050 cm^-1 attributed to CO adsorbed on Cu-covered Ti-containing domains vs sites in the Ti-Cu(111) surface alloy. Calculations using density functional theory (DFT) suggest that the lower frequency C-O stretch band originates specifically from CO adsorbed on isolated Ti atoms in the Ti-Cu(111) surface alloy and predicts a higher C-O stretch frequency for CO adsorbed on Cu above subsurface Ti ensembles. DFT further predicts that CO preferentially adsorbs in flat-lying configurations on contiguous Ti surface structures with more than one Ti atom and thus that CO adsorbed on such structures should not be observed with RAIRS. The ability to generate a single atom Ti-Cu(111) alloy will provide future opportunities to investigate the surface chemistry promoted by a representative early transition metal dopant on a Cu(111) host surface.