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Suvorova V, Volodko S, Suvorov D, Chernyshikhin S, Nepapushev A, Korol A, Volkova L, Sokolov P, Khort A, Moskovskikh D. Enhanced microstructure and mechanical properties of ZrN-reinforced AlSi10Mg aluminum matrix composite. Sci Rep 2024; 14:10152. [PMID: 38698028 PMCID: PMC11066127 DOI: 10.1038/s41598-024-58614-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/05/2024] [Accepted: 04/01/2024] [Indexed: 05/05/2024] Open
Abstract
Aluminum matrix composites (AMCs), incorporating Zirconium Nitride (ZrN) as reinforcing additives, demonstrate immense promise for applications in aerospace, automotive, and power generation due to their unique combination of low density, superior mechanical properties, and excellent thermal/electrical conductivity. This study explores the influence of ZrN reinforcement on the microstructure and mechanical properties of AlSi10Mg metal-matrix composites. Utilizing high-energy ball milling (HEBM) and spark-plasma sintering (SPS), ZrN/AlSi10Mg composites were synthesized, achieving nearly full density with uniform ZrN distribution, while phase and chemical transformations were not observed in the bulk composites. The addition of ZrN resulted in a notable increase in hardness of 237% (182 ± 8 HV2), elastic modulus of 56% (114 ± 3 GPa), compressive and tensile strength of 183% (565 ± 15 GPa), and 125% (387 ± 9 GPa), respectively, for composites containing 30% ZrN, compared to the non-reinforced alloy. Experimentally determined coefficients of thermal expansion (CTEs) for composites with 10%, 20%, and 30% ZrN content were 19.8 × 10-6 °C-1, 19.1 × 10-6 °C-1, and 18 × 10-6 °C-1, respectively, which well relates to Schapery's model. These findings contribute to understanding the synthesis, mechanical behavior, and thermal properties of ZrN/AlSi10Mg composites, demonstrating their potential for diverse engineering applications.
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Affiliation(s)
| | - Sergey Volodko
- University of Science and Technology MISIS, Moscow, Russia
| | | | | | | | - Artem Korol
- University of Science and Technology MISIS, Moscow, Russia
| | - Lidiya Volkova
- Institute of Nanotechnology of Microelectronics of the Russian Academy of Sciences, Moscow, Russia
| | - Pavel Sokolov
- University of Science and Technology MISIS, Moscow, Russia
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Kuskov KV, Nepapushev AA, Aydinyan S, Shaysultanov DG, Stepanov ND, Nazaretyan K, Kharatyan S, Zakharova EV, Belov DS, Moskovskikh DO. Combustion Synthesis and Reactive Spark Plasma Sintering of Non-Equiatomic CoAl-Based High Entropy Intermetallics. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1490. [PMID: 36837121 PMCID: PMC9966466 DOI: 10.3390/ma16041490] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/09/2023] [Revised: 02/01/2023] [Accepted: 02/07/2023] [Indexed: 06/18/2023]
Abstract
The present work reports the direct production of a high-entropy (HE) intermetallic CoNi0.3Fe0.3Cr0.15Al material with a B2 structure from mechanically activated elemental powder mixtures. Fast and efficient combustion synthesis (CS), spark plasma sintering (SPS), and reactive SPS (RSPS) methods were used to synthesize the HE powders and bulks. The formation of the main B2 phase along with some amounts of secondary BCC and FCC phases are reported, and L12 intermetallic (CS scheme) and BCC based on Cr (CS + SPS and RSPS schemes at 1000 °C) were observed in all samples. The interaction between the components during heating to 1600 °C of the mechanically activated mixtures and CS powders has been studied. It has been shown that the formation of the CoNi0.3Fe0.3Cr0.15Al phase occurs at 1370 °C through the formation of intermediate intermetallic phases (Al9Me2, AlCo, AlNi3) and their solid solutions, which coincidences well with thermodynamic calculations and solubility diagrams. Compression tests at room and elevated temperatures showed that the alloy obtained by the RSPS method has enhanced mechanical properties (σp = 2.79 GPa, σ0.2 = 1.82 GPa, ε = 11.5% at 400 °C) that surpass many known alloys in this system. High mechanical properties at elevated temperatures are provided by the B2 ordered phase due to the presence of impurity atoms and defects in the lattice.
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Affiliation(s)
- Kirill Vasilevich Kuskov
- Center of Functional Nano-Ceramics, National University of Science and Technology MISiS, 119049 Moscow, Russia
| | - Andrey A. Nepapushev
- Center of Functional Nano-Ceramics, National University of Science and Technology MISiS, 119049 Moscow, Russia
| | - Sofiya Aydinyan
- Department of Mechanical and Industrial Engineering, Tallinn University of Technology, 19086 Tallinn, Estonia
- Laboratory of Macrokinetics of Solid State Reactions, A.B. Nalbandyan Institute of Chemical Physics, Yerevan 0014, Armenia
| | - Dmitry G. Shaysultanov
- Laboratory of Bulk Nanostructured Materials, Belgorod State University, 308015 Belgorod, Russia
| | - Nikita D. Stepanov
- Laboratory of Bulk Nanostructured Materials, Belgorod State University, 308015 Belgorod, Russia
| | - Khachik Nazaretyan
- Laboratory of Macrokinetics of Solid State Reactions, A.B. Nalbandyan Institute of Chemical Physics, Yerevan 0014, Armenia
| | - Suren Kharatyan
- Laboratory of Macrokinetics of Solid State Reactions, A.B. Nalbandyan Institute of Chemical Physics, Yerevan 0014, Armenia
| | - Elena V. Zakharova
- Department of Functional Nanosystems and High-Temperature Materials, National University of Science and Technology MISiS, 119049 Moscow, Russia
| | - Dmitry S. Belov
- Department of Functional Nanosystems and High-Temperature Materials, National University of Science and Technology MISiS, 119049 Moscow, Russia
| | - Dmitry O. Moskovskikh
- Center of Functional Nano-Ceramics, National University of Science and Technology MISiS, 119049 Moscow, Russia
- Research Laboratory of Scanning Probe Microscopy, Moscow Polytechnic University, 107023 Moscow, Russia
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Modeling of the mechanical treatment of a solid reactant under active gas in the high-energy mill on the example of the titanium-gaseous nitrogen system. ADV POWDER TECHNOL 2022. [DOI: 10.1016/j.apt.2022.103852] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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Materials Development Using High-Energy Ball Milling: A Review Dedicated to the Memory of M.A. Korchagin. JOURNAL OF COMPOSITES SCIENCE 2022. [DOI: 10.3390/jcs6070188] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/04/2022]
Abstract
High-energy ball milling (HEBM) of powders is a complex process involving mixing, morphology changes, generation and evolution of defects of the crystalline lattice, and formation of new phases. This review is dedicated to the memory of our colleague, Prof. Michail A. Korchagin (1946–2021), and aims to highlight his works on the synthesis of materials by self-propagating high-temperature synthesis (SHS) and thermal explosion (TE) in HEBM mixtures as important contributions to the development of powder technology. We review results obtained by our group, including those obtained in collaboration with other researchers. We show the applicability of the HEBM mixtures for the synthesis of powder products and the fabrication of bulk materials and coatings. HEBM influences the parameters of synthesis as well as the structure, phase composition, phase distribution (in composites), and grain size of the products. The microstructural features of the products of synthesis conducted using the HEBM precursors are dramatically different from those of the products formed from non-milled mixtures. HEBM powders are also suitable as feedstock materials for depositing coatings by thermal spraying. The emerging applications of HEBM powders and future research directions in this area are discussed.
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Lapshin O, Ivanova O. Macrokinetic mechanosynthesis model comprising multidirectional factors characterizing the effect of mechanical treatment on the combustion of activated mixtures. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117419] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Rogachev A, Fourmont A, Kovalev D, Vadchenko S, Kochetov N, Shkodich N, Baras F, Politano O. Mechanical alloying in the Co-Fe-Ni powder mixture: Experimental study and molecular dynamics simulation. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2022.117187] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Bumagin NA. Polymetallic magnetic palladium catalysts for the Suzuki reaction in aqueous media. Russ Chem Bull 2021. [DOI: 10.1007/s11172-021-3243-y] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
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Vasiliev VP, Manzhos RA, Krivenko AG, Kabachkov EN, Shulga YM. Nitrogen-enriched carbon powder prepared by ball-milling of graphene oxide with melamine: an efficient electrocatalyst for oxygen reduction reaction. MENDELEEV COMMUNICATIONS 2021. [DOI: 10.1016/j.mencom.2021.07.031] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Presser C, Nazarian A, Ohaion-Raz T, Lerner A, Dubkin H, Dabush B, Danon A, Paz Tal O. Thermochemical behavior of Chlorella sp. and Chlamydomonas reinhardtii algae: Comparison of laser-driven calorimetry with thermogravimetric analysis. ALGAL RES 2021. [DOI: 10.1016/j.algal.2021.102325] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Lapshin OV, Boldyreva EV, Boldyrev VV. Role of Mixing and Milling in Mechanochemical Synthesis (Review). RUSS J INORG CHEM+ 2021. [DOI: 10.1134/s0036023621030116] [Citation(s) in RCA: 25] [Impact Index Per Article: 8.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/29/2023]
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Baláž M, Boldyreva EV, Rybin D, Pavlović S, Rodríguez-Padrón D, Mudrinić T, Luque R. State-of-the-Art of Eggshell Waste in Materials Science: Recent Advances in Catalysis, Pharmaceutical Applications, and Mechanochemistry. Front Bioeng Biotechnol 2021; 8:612567. [PMID: 33585413 PMCID: PMC7873488 DOI: 10.3389/fbioe.2020.612567] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2020] [Accepted: 12/14/2020] [Indexed: 12/19/2022] Open
Abstract
Eggshell waste is among the most abundant waste materials coming from food processing technologies. Despite the unique properties that both its components (eggshell, ES, and eggshell membrane, ESM) possess, it is very often discarded without further use. This review article aims to summarize the recent reports utilizing eggshell waste for very diverse purposes, stressing the need to use a mechanochemical approach to broaden its applications. The most studied field with regards to the potential use of eggshell waste is catalysis. Upon proper treatment, it can be used for turning waste oils into biodiesel and moreover, the catalytic effect of eggshell-based material in organic synthesis is also very beneficial. In inorganic chemistry, the eggshell membrane is very often used as a templating agent for nanoparticles production. Such composites are suitable for application in photocatalysis. These bionanocomposites are also capable of heavy metal ions reduction and can be also used for the ozonation process. The eggshell and its membrane are applicable in electrochemistry as well. Due to the high protein content and the presence of functional groups on the surface, ESM can be easily converted to a high-performance electrode material. Finally, both ES and ESM are suitable for medical applications, as the former can be used as an inexpensive Ca2+ source for the development of medications, particles for drug delivery, organic matrix/mineral nanocomposites as potential tissue scaffolds, food supplements and the latter for the treatment of joint diseases, in reparative medicine and vascular graft producing. For the majority of the above-mentioned applications, the pretreatment of the eggshell waste is necessary. Among other options, the mechanochemical pretreatment has found an inevitable place. Since the publication of the last review paper devoted to the mechanochemical treatment of eggshell waste, a few new works have appeared, which are reviewed here to underline the sustainable character of the proposed methodology. The mechanochemical treatment of eggshell is capable of producing the nanoscale material which can be further used for bioceramics synthesis, dehalogenation processes, wastewater treatment, preparation of hydrophobic filters, lithium-ion batteries, dental materials, and in the building industry as cement.
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Affiliation(s)
- Matej Baláž
- Department of Mechanochemistry, Institute of Geotechnics, Slovak Academy of Sciences, Košice, Slovakia
| | - Elena V. Boldyreva
- Department of Solid State Chemistry, Novosibirsk State University, Novosibirsk, Russia
- Boreskov Institute of Catalysis, the Siberian Branch of the Russian Academy of Sciences, Novosibirsk, Russia
| | - Dmitry Rybin
- Udmurt Federal Research Centre of the Ural Branch of the Russian Academy of Sciences, Izhevsk, Russia
- Mezomax Inc., San Francisco, CA, United States
| | - Stefan Pavlović
- Department of Catalysis and Chemical Engineering, University of Belgrade – Institute of Chemistry, Technology and Metallurgy – National Institute of the Republic of Serbia, Belgrade, Serbia
| | | | - Tihana Mudrinić
- Department of Catalysis and Chemical Engineering, University of Belgrade – Institute of Chemistry, Technology and Metallurgy – National Institute of the Republic of Serbia, Belgrade, Serbia
| | - Rafael Luque
- Department of Organic Chemistry, University of Cordoba, Cordoba, Spain
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Mateti S, Mathesh M, Liu Z, Tao T, Ramireddy T, Glushenkov AM, Yang W, Chen YI. Mechanochemistry: A force in disguise and conditional effects towards chemical reactions. Chem Commun (Camb) 2021; 57:1080-1092. [PMID: 33438694 DOI: 10.1039/d0cc06581a] [Citation(s) in RCA: 61] [Impact Index Per Article: 20.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/02/2023]
Abstract
Mechanochemistry refers to unusual chemical reactions induced by mechanical energy at room temperatures. It has attracted increased attention because of advantages, such as being a solution-free, energy saving, high-productivity and low-temperature process. However, there is limited understanding of the mechanochemical process because mechanochemistry is often conducted using closed milling devices, which are often regarded as a black box. This feature article shows that mechanochemical reactions can be controlled by varying milling parameters, such as the mechanical force, milling intensity, time and atmosphere. New nanomaterials with doped and functionalized structures can be produced under controlled conditions, which provide a critical insight for understanding mechanochemistry. A fundamental mechanism investigation using force microscopy is discussed.
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Affiliation(s)
- Srikanth Mateti
- Institute for Frontier Materials, Deakin University, Waurn Ponds, Vic 3216, Australia.
| | - Motilal Mathesh
- School of Life and Environmental Science, Deakin University, Geelong, Victoria 3216, Australia.
| | - Zhen Liu
- College of Materials Science and Engineering, Institute for Graphene Applied Technology Innovation, Qingdao University, 308 Ningxia Road, Qingdao 266071, P. R. China
| | - Tao Tao
- School of Materials and Energy, Guangdong University of Technology, Guangzhou 510006, P. R. China
| | - Thrinathreddy Ramireddy
- Research School of Chemistry, The Australian National University, Canberra, ACT 2601, Australia
| | - Alexey M Glushenkov
- Research School of Chemistry, The Australian National University, Canberra, ACT 2601, Australia
| | - Wenrong Yang
- School of Life and Environmental Science, Deakin University, Geelong, Victoria 3216, Australia.
| | - Ying Ian Chen
- Institute for Frontier Materials, Deakin University, Waurn Ponds, Vic 3216, Australia.
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High-Energy Ball Milling and Spark Plasma Sintering of the CoCrFeNiAl High-Entropy Alloy. METALS 2020. [DOI: 10.3390/met10111489] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Nanocrystalline powder of the CoCrFeNiAl high-entropy alloy was produced by high-energy ball milling (HEBM) and consolidated by spark plasma sintering (SPS). Microstructure and crystal structure transformations occurring in the course of HEBM and SPS processes were explored by Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-Rays Diffraction (XRD) methods. Synthesized materials showed a microhardness of 4000–6000 MPa and electrical resistivity of 0.2 mΩ⋅cm at room temperature.
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Refractory High-Entropy HfTaTiNbZr-Based Alloys by Combined Use of Ball Milling and Spark Plasma Sintering: Effect of Milling Intensity. METALS 2020. [DOI: 10.3390/met10091268] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
For the first time, a powder of refractory body-centered cubic (bcc) HfTaTiNbZr-based high-entropy alloy (RHEA) was prepared by short-term (90 min) high-energy ball milling (HEBM) followed by spark plasma sintering (SPS) at 1300 °C for 10 min and the resultant bulk material was characterized by XRD and SEM/EDX. The material showed ultra-high Vickers hardness (10.7 GPa) and a density of 9.87 ± 0.18 g/cm³ (98.7%). Our alloy was found to consist of HfZrTiTaNb-based solid solution with bcc structure as a main phase, a hexagonal closest packed (hcp) Hf/Zr-based solid solution, and Me2Fe phases (Me = Hf, Zr) as minor admixtures. Principal elements of the HEA phase were uniformly distributed over the bulk of HfTaTiNbZr-based alloy. Similar alloys synthesized without milling or in the case of low-energy ball milling (LEBM, 10 h) consisted of a bcc HEA and a Hf/Zr-rich hcp solid solution; in this case, the Vickers hardness of such alloys was found to have a value of 6.4 GPa and 5.8 GPa, respectively.
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Beltrami R, Mercadelli E, Baldisserri C, Galassi C, Braghin F, Lecis N. Synthesis of KNN powders: Scaling effect of the milling step. POWDER TECHNOL 2020. [DOI: 10.1016/j.powtec.2020.07.098] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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