Natural Rubber/Graphene Oxide Nanocomposites Prepared by Latex Mixing

Research Progress of Natural Rubber Wet Mixing Technology

The performance of natural rubber (NR), a naturally occurring and sustainable material, can be greatly enhanced by adding different fillers to the NR matrix. The homogeneous dispersion of fillers in the NR matrix is a key factor in their ability to reinforce. As a novel method, wet mixing technology may effectively provide good filler dispersion in the NR matrix while overcoming the drawbacks of conventional dry mixing. This study examines the literature on wet mixing fillers, such as graphene, carbon nanotubes, silica, carbon black, and others, to prepare natural rubber composites. It also focuses on the wet preparation techniques and key characteristics of these fillers. Furthermore, the mechanism of filler reinforcement is also examined. To give guidance for the future development of wet mixing technology, this study also highlights the shortcomings of the current system and the urgent need to address them.

Enhancement in antimicrobial efficacy and biodegradation of natural rubber latex through graphene oxide/nickel oxide nanoparticles

This work aims to fabricate antibacterial natural rubber latex composites by introducing different ratios of graphene oxide (GO) and nickel oxide (NiO) nanoparticles. The nanocomposites were prepared using latex mixing and a two-roll mill process, followed by molding with a heating hydraulic press. Detailed analyses were conducted to evaluate the rheological, chemical, physical, thermal, mechanical, and electrical performance of the composites. Fourier transform infrared spectroscopy (FTIR) was employed to analyze the interaction among different components, while the surface morphology was examined through the field emission scanning electron microscopy (FESEM) technique. The composites with a loading ratio of 1:2 of GO to NiO (optimized concentration) exhibited the highest tensile strength (24.9 MPa) and tear strength (47.4 N/ mm) among all the tested samples. In addition, the composites demonstrated notable antimicrobial activity against Staphylococcus aureus, Escherichia coli, Pseudomonas aeruginosa, and Candida albicans. The thermal stability of the composites was observed up to 315 °C, and their electrical resistivity lies in the insulating range across a temperature span of 25 °C to 50 °C. The research uncovers critical insights into advancing composite materials suitable for diverse applications, featuring inherent antibacterial attributes, robust mechanical properties, resilience to solvent, UV shielding properties, and controlled electrical resistivity capabilities.

A comprehensive review on the recent advancements in natural rubber nanocomposites

Natural rubber (NR) is an eminent sustainable material and is the only agricultural product among various rubbers. Use of nanofillers in NR matrix as a reinforcing agent has gained huge attention because they offer excellent matrix-filler interaction upon forming a good dispersion in the NR matrix. Nanoscale dispersion of fillers lead to greater interfacial interactions between NR and fillers compared to microfillers, which in turn lead to a conspicuous reinforcing effect. Addition of various nanofillers into NR matrix improves not only the mechanical properties but also the electrical, thermal and antimicrobial properties to an extreme level. The current review describes the reinforcing ability of various nanofillers such as clay, graphene, carbon nanotube (CNT), titanium dioxide (TiO₂), chitin, cellulose, barium titanate (BaTiO₃) and lignin in NR matrix. Moreover, reinforcement of various hybrid nanofillers in NR is also discussed in a comprehensive manner. The review also includes the historical trajectory of rubber nanocomposites and a comprehensive account on the factors affecting the properties of the NR nanocomposites.

Graphene and water-based elastomer nanocomposites - a review

Water-based elastomers (WBEs) are polymeric elastomers in aqueous systems. WBEs have recently continued to gain wide acceptability by both academia and industry due to their remarkable environmental and occupational safety friendly nature, as a non-toxic elastomeric dispersion with low-to-zero volatile organic compound (VOC) emission. However, their inherent poor mechanical and thermal properties remain a drawback to these sets of elastomers. Hence, nano-fillers such as graphene oxide (GO), reduced graphene oxide (rGO) and graphene nanoplatelets (GNPs) are being employed for the reinforcement and enhancement of this set of elastomers. This work is geared towards a critical review and summation of the state-of-the-art developments of graphene enhanced water-based elastomer composites (G-WBEC), including graphene and composite production processes, properties, characterisation techniques and potential commercial applications. The dominant production techniques, such as emulsion mixing and in situ polymerisation processes, which include Pickering emulsion, mini-emulsion and micro-emulsion, as well as ball-milling approach, are systematically evaluated. Details of the account of mechanical properties, electrical conductivity, thermal stability and thermal conductivity enhancements, as well as multifunctional properties of G-WBEC are discussed, with further elaboration on the structure-property relationship effects (such as dispersion and filler-matrix interface) through effective and non-destructive characterisation tools like Raman and XRD, among others. The paper also evaluates details of the current application attempts and potential commercial opportunities for G-WBEC utilisation in aerospace, automotive, oil and gas, biomedicals, textiles, sensors, electronics, solar energy, and thermal management.

Effect of carbon allotropes on foam formation, cure characteristics, mechanical and thermal properties of NRF/carbon composites

Natural rubber composite foam with carbon such as carbon black (CB), carbon synthesized from durian bark (CDB), graphite (GPT), graphene oxide (GO), graphene (GPE) and multi-walled carbon nanotubes (MWCNT) was studied in this work to investigate the relationship between foam formation during decomposition of chemical blowing agent mechanism and crosslink reaction of rubber molecules by sulphur. Natural rubber composite foam with carbon particle was set at 3 parts per hundred of rubber (phr) to observe the effect of carbon allotropes on foam formation with different microstructure and properties of natural rubber composite foam. The balancing of crosslink reaction by sulphur molecules during foam formation by the decomposition of chemical blowing agent affects the different morphology of natural rubber foam/carbon composites leading to the different mechanical and thermal properties. The result showed the fastest cure characteristics of natural rubber foam with 3 phr of graphene (NRF-GPE3) which was completely cure within 6.55 minutes (tc90) measured by moving die rheometer resulting in the smallest bubble diameter among other formulas. Moreover, natural rubber foam with 3 phr of MWCNT (NRF-MWCNT3) had the highest modulus (0.0035 ± 0.0005 N/m2) due to the small bubble size with high bulk density. In addition, natural rubber foam with 3 phr of GPT (NRF-GPT3) had the highest thermal expansion coefficient (282.12 ± 69 ppm/K) due to high amount of gas bubbles inside natural rubber foam matrix and natural rubber foam with 3 phr of GO (NRF-GO3) displayed the lowest thermal conductivity (0.0798 ± 0.0003 W/m.K) which was lower value than natural rubber foam without carbon filler (NRF). This might be caused by the effect of bubble diameter and bulk density as well as the defect on surface of graphene oxide compared to others carbon filler.

Facile Tuning of the Surface Energy of Cellulose Nanofibers for Nanocomposite Reinforcement

The isolation of nanocellulose from lignocellulosic biomass, with desirable surface chemistry and morphology, has gained extensive scientific attention for various applications including polymer nanocomposite reinforcement. Additionally, environmental and economic concerns have driven researchers to explore viable alternatives to current isolation approaches, employing chemicals with reduced environmental impact. To address these issues, in this study, we have tuned the amphiphilic behavior of cellulose nanofibers (CNFs) by employing controlled alkali treatment, instead of in combination with expensive, environmentally unsustainable conventional approaches. Microscopic and spectroscopic analysis demonstrated that this approach is capable of tuning composition and interfacial tension of CNFs through a careful control of the quantity of residual lignin and hemicellulose. To elucidate the performance of CNF as an efficient reinforcing nanofiller in hydrophobic polymer matrices, prevulcanized natural rubber (NR) latex was employed as a suitable host polymer. CNF/NR nanocomposites with different CNF loading levels (0.1-1 wt % CNF) were prepared by a casting method. It was found that the incorporation of 0.1 wt % CNF treated with a 0.5 w/v % sodium hydroxide solution led to the highest latex reinforcement efficiency, with an enhancement in tensile stress and toughness of 16% to 42 MPa and 9% to 197 MJ m^-3, respectively. This property profile offers a potential application for the high-performance medical devices such as condoms and gloves.

Nanocarbon Reinforced Rubber Nanocomposites: Detailed Insights about Mechanical, Dynamical Mechanical Properties, Payne, and Mullin Effects

The reinforcing ability of the fillers results in significant improvements in properties of polymer matrix at extremely low filler loadings as compared to conventional fillers. In view of this, the present review article describes the different methods used in preparation of different rubber nanocomposites reinforced with nanodimensional individual carbonaceous fillers, such as graphene, expanded graphite, single walled carbon nanotubes, multiwalled carbon nanotubes and graphite oxide, graphene oxide, and hybrid fillers consisting combination of individual fillers. This is followed by review of mechanical properties (tensile strength, elongation at break, Young modulus, and fracture toughness) and dynamic mechanical properties (glass transition temperature, crystallization temperature, melting point) of these rubber nanocomposites. Finally, Payne and Mullin effects have also been reviewed in rubber filled with different carbon based nanofillers.

Polyvinyl pyrrolidone modified graphene oxide for improving the mechanical, thermal conductivity and solvent resistance properties of natural rubber

Graphene oxide is modified by polyvinyl pyrrolidone and modified graphene oxide can remarkably improve the mechanical properties of natural rubber nanocomposite.