Catalytic performance of advanced titanosilicate selective oxidation catalysts – a review

Review and perspectives on TS-1 catalyzed propylene epoxidation

Titanium silicate zeolite (TS-1) is widely used in the research on selective oxidations of organic substrates by H2O2. Compared with the chlorohydrin process and the hydroperoxidation process, the TS-1 catalyzed hydroperoxide epoxidation of propylene oxide (HPPO) has advantages in terms of by-products and environmental friendliness. This article reviews the latest progress in propylene epoxidation catalyzed by TS-1, including the HPPO process and gas phase epoxidation. The preparation and modification of TS-1 for green and sustainable production are summarized, including the use of low-cost feedstocks, the development of synthetic routes, strategies to enhance mass transfer in TS-1 crystal and the enhancement of catalytic performance after modification. In particular, this article summarizes the catalytic mechanisms and advanced characterization techniques for propylene epoxidation in recent years. Finally, the present situation, development prospect and challenge of propylene epoxidation catalyzed by TS-1 were prospected.

Synthesis and Catalytic Applications of Advanced Sn- and Zr-Zeolites Materials

The incorporation of isolated Sn (IV) and Zr (IV) ions into silica frameworks is attracting widespread attention, which exhibits remarkable catalytic performance (conversion, selectivity, and stability) in a broad range of reactions, especially in the field of biomass catalytic conversion. As a representative example, the conversion route of carbohydrates into valuable platform and commodity chemicals such as lactic acid and alkyl lactates, has already been established. The zeotype materials also possess water-tolerant ability and are capable to be served as promising heterogeneous catalysts for aqueous reactions. Therefore, dozens of Sn- and Zr-containing silica materials with various channel systems have been prepared successfully in the past decades, containing 8 membered rings (MR) small pore CHA zeolite, 10-MR medium pore zeolites (FER, MCM-56, MEL, MFI, MWW), 12-MR large pore zeolites (Beta, BEC, FAU, MOR, MSE, MTW), and 14-MR extra-large pore UTL zeolite. This review about Sn- and Zr-containing metallosilicate materials focuses on their synthesis strategy, catalytic applications for diverse reactions, and the effect of zeolite characteristics on their catalytic performances.

Recent Advances in Tetra- (Ti, Sn, Zr, Hf) and Pentavalent (Nb, V, Ta) Metal-Substituted Molecular Sieve Catalysis

Metal substitution of molecular sieve systems is a major driving force in developing novel catalytic processes to meet current demands of green chemistry concepts and to achieve sustainability in the chemical industry and in other aspects of our everyday life. The advantages of metal-substituted molecular sieves include high surface areas, molecular sieving effects, confinement effects, and active site and morphology variability and stability. The present review aims to comprehensively and critically assess recent advances in the area of tetra- (Ti, Sn, Zr, Hf) and pentavalent (V, Nb, Ta) metal-substituted molecular sieves, which are mainly characterized for their Lewis acidic active sites. Metal oxide molecular sieve materials with properties similar to those of zeolites and siliceous molecular sieve systems are also discussed, in addition to relevant studies on metal-organic frameworks (MOFs) and some composite MOF systems. In particular, this review focuses on (i) synthesis aspects determining active site accessibility and local environment; (ii) advances in active site characterization and, importantly, quantification; (iii) selective redox and isomerization reaction applications; and (iv) photoelectrocatalytic applications.

Recent advances in the synthesis of TS-1 zeolite

Heteroatomic zeolites as an important class of zeolites, have been widely applied in industrially catalytic processes due to their unique properties. As one of the most representative heteroatomic zeolites, titanosilicate zeolites have been extensively used in the selective oxidations of organic substrates with H2O2 such as cyclohexanone ammoximation, epoxidation of alkenes, and phenol hydroxylation. In this review, recent advances in the synthesis of TS-1 zeolite are briefly summarized, including use of low-cost raw materials (organic templates, silicon, and titanium sources), development of new synthesis routes (post-treatment synthesis, dry-gel conversion synthesis, solvent-free synthesis, and microwave-assisted synthesis), and new strategy for enhanced mass transfer in TS-1 crystals (synthesis of hierarchical and nanosized TS-1 zeolite). This review might help researchers to have a deep understanding on the synthesis of TS-1 zeolite and provide a new opportunity for the design and preparation of highly efficient TS-1 catalysts in the future.

Recent progress of sub-1 nm nanomaterials: synthesis, polymer-analogue properties and applications in redox catalysis

Sub-1 nm nanomaterials (SNMs) have attracted attention for their novel structures and size-related properties. In the past decade, various SNMs were synthesized, such as nanowires, nanorings, nanosheets, nanobelts, nanotubes, and other superstructures. We discussed their synthetic strategies systematically, including the ligand pathway and the cluster-nuclei co-assembly pathway. In addition, SNMs exhibit unique size-related properties. Firstly, SNWs show polymer-analogue properties due to their sub-nanometric size and ultrahigh aspect ratio. We illustrate the polymer-analogue properties on both microscopic and macroscopic scales. The macroscopic assemblies of SNWs can be widely applied for organic liquid storage, energy, and optical applications. Finally, we summarized the applications of SNMs in redox catalysis. Their extraordinary catalytic activity is attributed to their large specific surface area and electronic delocalization at the sub-nanometric scale. We hope this feature article can provide new viewpoints on the design and applications of SNMs.

Metal Sites in Zeolites: Synthesis, Characterization, and Catalysis

Zeolites with ordered microporous systems, distinct framework topologies, good spatial nanoconfinement effects, and superior (hydro)thermal stability are an ideal scaffold for planting diverse active metal species, including single sites, clusters, and nanoparticles in the framework and framework-associated sites and extra-framework positions, thus affording the metal-in-zeolite catalysts outstanding activity, unique shape selectivity, and enhanced stability and recyclability in the processes of Brønsted acid-, Lewis acid-, and extra-framework metal-catalyzed reactions. Especially, thanks to the advances in zeolite synthesis and characterization techniques in recent years, zeolite-confined extra-framework metal catalysts (denoted as metal@zeolite composites) have experienced rapid development in heterogeneous catalysis, owing to the combination of the merits of both active metal sites and zeolite intrinsic properties. In this review, we will present the recent developments of synthesis strategies for incorporating and tailoring of active metal sites in zeolites and advanced characterization techniques for identification of the location, distribution, and coordination environment of metal species in zeolites. Furthermore, the catalytic applications of metal-in-zeolite catalysts are demonstrated, with an emphasis on the metal@zeolite composites in hydrogenation, dehydrogenation, and oxidation reactions. Finally, we point out the current challenges and future perspectives on precise synthesis, atomic level identification, and practical application of the metal-in-zeolite catalyst system.

Hetero-bimetallic alkali titanosilicates [MOTi{OSi(OtBu)3}3]2 (M = Li-Cs) with terminal Ti-O- groups

The molecular titanosilicate [(^tBuO₃)₃SiO]₃TiNEt₂ (1) was obtained from the reaction between silanol (^tBuO₃)₃SiOH and titanium amide Ti(NEt₂)₄. The reaction of 1 with alkali metal hydroxides MOH (M = Li, Na, K, Rb, Cs) offers a straightforward route to the alkaline salts of titanosilicates [MOTi{OSi(O^tBu)₃}₃]₂ with a terminal Ti-O^- moiety. All compounds were characterised by single-crystal X-ray diffraction studies. Hirshfeld atom refinement and QTAIM analysis of the electron density in 1 and in the Rb salt 5 revealed the D-A nature of the Ti-O and Ti-N bonds and the presence of agostic C-H⋯Rb interactions.

Nitrous Oxide Adsorption and Decomposition on Zeolites and Zeolite-like Materials

Decomposition of N₂O on modified zeolites, crystalline titanosilicalites, and related amorphous systems is studied by the catalytic and spectroscopic methods. Zinc-containing HZSM-5 zeolites and titanosilicalites with moderate Ti/Si ratios are shown to exhibit a better catalytic performance in N₂O decomposition as compared with conventionally used Cu/HZSM-5 zeolites and amorphous Cu-containing catalysts. Dehydroxylation of the HZSM-5 zeolite by calcination at 1120 K results in an enhancement of the N₂O conversion. The mechanism of the reaction and the role of coordinatively unsaturated cations and Lewis acid sites in N₂O decomposition are discussed on the basis of the spectroscopic data.

Rationalization of TS-1 Synthesis through the Design of Experiments

Titanium Silicalite-1 (TS-1) is a zeolite used as catalyst in partial oxidation reactions, whose synthesis is often performed under hydrothermal conditions by exploiting alkoxides as Ti and Si precursors. A...

Insights into the effect of oxygen vacancies on the epoxidation of 1-hexene with hydrogen peroxide over WO3−x/SBA-15

The introduction of oxygen vacancies improved 1-hexene epoxidation performance over WO3−x/SBA-15 catalysts, which is attributed to the enhanced Lewis acidity of the active centers and the reduced energy barrier of the rate-determining step.

Defect-stabilized nickel on beta zeolite as a promising catalyst for dry reforming of methane

Four different Ni-containing beta zeolite (Ni-BEA) catalysts were synthesized and applied for dry reforming of methane (DRM). Ni-BEA(I) exhibiting a nickel silicate was synthesized via the single-step interzeolite transformation of...

Spectroscopic Analysis and Microbicidal Effect of Ag/TiO2-SiO2 Bionanocatalysts

Silver, especially nanostructured silver, has been found to exhibit antimicrobial properties by disrupting the function of bacterial cell walls. Nonetheless, strains of bacteria have been reported to resist silver nanoparticles. The highly efficient mutational mechanisms of bacteria, capable of overcoming modern antimicrobial compounds, make it critical to develop new materials that target genetic material, regardless of nucleotide sequence or protein structure, without being toxic to the patient. This work evaluates the microbicidal properties of a catalytic, nanostructured, organically functionalized, titanosilicate matrix (bionanocatalysts) impregnated with silver. The bionanocatalysts were synthesized by the sol-gel method using silver acetate as the silver precursor. The effect of the bionanocatalysts against clinically important strains of bacteria and yeasts was evaluated. In addition, the physicochemical composition and in vitro reactivity on DNA were studied. The antibiogram analysis revealed that the compound could inhibit the growth (inhibition halos of up to 15 ± 0.9 mm) of all the strains studied (bacteria and yeasts) at low concentrations of silver, thus reducing the toxicity associated with platinum. In this work, by adding silver in the catalytic TiO2-SiO2 matrix, the intrinsic microbicidal properties of the metal were enhanced: the results provided a valuable compound exhibiting reduced toxicity and antimicrobial effects that could potentially be used as a potent disinfectant against drug-resistant strains, as found in hospitals, for instance.

Advances in the Synthesis of Crystalline Metallosilicate Zeolites via Interlayer Expansion

Given the numerous industrial applications of zeolites as adsorbents, catalysts, and ion-exchangers, the development of new zeolite structures is highly desired to expand their practical applications. Currently, a general route to develop new zeolite structures is to use interlayer expansion agents to connect layered silicates. In this review, we briefly summarize the novel zeolite structures constructed from the lamellar precursor zeolites MWW, RUB-36, PREFER, Nu-6(1), COK-5, and PLS-1 via interlayer expansion. The contents of the summary contain detailed experiments, physicochemical characterizations, possible expansion mechanisms, and catalytic properties. In addition, the insertion of metal heteroatoms (such as Ti, Fe, Sn) into the layered zeolite precursor through interlayer expansion, which could be helpful to modify the catalytic function, is discussed.

Activation and conversion of alkanes in the confined space of zeolite-type materials

Microporous zeolite-type materials, with crystalline porous structures formed by well-defined channels and cages of molecular dimensions, have been widely employed as heterogeneous catalysts since the early 1960s, due to their wide variety of framework topologies, compositional flexibility and hydrothermal stability. The possible selection of the microporous structure and of the elements located in framework and extraframework positions enables the design of highly selective catalysts with well-defined active sites of acidic, basic or redox character, opening the path to their application in a wide range of catalytic processes. This versatility and high catalytic efficiency is the key factor enabling their use in the activation and conversion of different alkanes, ranging from methane to long chain n-paraffins. Alkanes are highly stable molecules, but their abundance and low cost have been two main driving forces for the development of processes directed to their upgrading over the last 50 years. However, the availability of advanced characterization tools combined with molecular modelling has enabled a more fundamental approach to the activation and conversion of alkanes, with most of the recent research being focused on the functionalization of methane and light alkanes, where their selective transformation at reasonable conversions remains, even nowadays, an important challenge. In this review, we will cover the use of microporous zeolite-type materials as components of mono- and bifunctional catalysts in the catalytic activation and conversion of C₁⁺ alkanes under non-oxidative or oxidative conditions. In each case, the alkane activation will be approached from a fundamental perspective, with the aim of understanding, at the molecular level, the role of the active sites involved in the activation and transformation of the different molecules and the contribution of shape-selective or confinement effects imposed by the microporous structure.

Mild Oxidation of Organosulfur Compounds with H2O2 over Metal-Containing Microporous and Mesoporous Catalysts

Mild catalytic oxidation of thioethers and thiophenes is an important reaction for the synthesis of molecules with pharmaceutical interest, as well as for the development of efficient processes able to remove sulfur-containing pollutants from fuels and wastewater. With respect to the green chemistry principles, hydrogen peroxide (H2O2) is the ideal oxidant and the Me-containing porous materials (Me = Ti, V, Mo, W, Zr) are among the best heterogeneous catalysts for these applications. The main classes of catalysts, including Me-microporous and mesoporous silicates, Me-layered double hydroxides, Me-metal–organic frameworks, are described in this review. The catalytic active species generated in the presence of H2O2, as well as the probable oxidation mechanisms, are also addressed. The reactivity of molecules in the sulfoxidation process and the role played by the solvents are explored.

Prototype Atomically Dispersed Supported Metal Catalysts: Iridium and Platinum

When metal nanoparticles on supports are made smaller and smaller-to the limit of atomic dispersion-they become cationic and take on new catalytic properties that are only recently being discovered. The synthesis of these materials is reviewed, including their structure characterization-especially by atomic-resolution electron microscopy and X-ray absorption and infrared spectroscopies-and relationships between structure and catalyst performance, for reactions including hydrogenations, oxidations, and the water gas shift. Structure determination is challenging because of the intrinsic nonuniformity of the support surfaces-and therefore the structures on them-but fundamental understanding has advanced rapidly, benefiting from nearly uniform catalysts consisting of metals on well-defined-crystalline-supports and their characterization by spectroscopy and microscopy. Recent advances in atomic-resolution electron microscopy have spurred the field, providing stunning images and deep insights into structure. The iridium catalysts have typically been made from organoiridium precursors, opening the way to understanding and control of the metal-support bonding and ligands on the metal, including catalytic reaction intermediates. Platinum catalysts are usually made with less precision, from salt precursors, but they catalyze a wider array of reactions than the iridium, typically being stable at higher temperatures and seemingly offering rich prospect for discovery of new catalysts.

Hybrid chemoenzymatic heterogeneous catalyst prepared in one step from zeolite nanocrystals and enzyme-polyelectrolyte complexes

The combination of inorganic heterogeneous catalysts and enzymes, in so-called hybrid chemoenzymatic heterogeneous catalysts (HCEHCs), is an attractive strategy to effectively run chemoenzymatic reactions. Yet, the preparation of such bifunctional materials remains challenging because both the inorganic and the biological moieties must be integrated in the same solid, while preserving their intrinsic activity. Combining an enzyme and a zeolite, for example, is complicated because the pores of the zeolite are too small to accommodate the enzyme and a covalent anchorage on the surface is often ineffective. Herein, we developed a new pathway to prepare a nanostructured hybrid catalyst built from glucose oxidase and TS-1 zeolite. Such hybrid material can catalyse the in situ biocatalytic formation of H₂O₂, which is subsequently used by the zeolite to trigger the epoxidation of allylic alcohol. Starting from an enzymatic solution and a suspension of zeolite nanocrystals, the hybrid catalyst is obtained in one step, using a continuous spray drying method. While enzymes are expectedly unable to resist the conditions used in spray drying (temperature, shear stress, etc.), we leverage on the preparation of "enzyme-polyelectrolyte complexes" (EPCs) to increase the enzyme stability. Interestingly, the use of EPCs also prevents enzyme leaching and appears to stabilize the enzyme against pH changes. We show that the one-pot preparation by spray drying gives access to hybrid chemoenzymatic heterogeneous catalysts with unprecedented performance in the targeted chemoenzymatic reaction. The bifunctional catalyst performs much better than the two catalysts operating as separate entities. We anticipate that this strategy could be used as an adaptable method to prepare other types of multifunctional materials starting from a library of functional nanobuilding blocks and biomolecules.

High-efficiency synthesis of enhanced-titanium and anatase-free TS-1 zeolite by using a crystallization modifier

A high-efficiency strategy to rapidly synthesize enhanced-titanium TS-1 zeolite without extra-framework anatase TiO₂ by using 1,3,5-benzenetricarboxylic acid (H₃BTC) as a crystallization modifier.

Selective Oxidation of Citronellol over Titanosilicate Catalysts

Citronellol is one of the most widely used fragrances for bouquetting purposes and it is a starting material for synthesis of several other terpenoids. Nevertheless, few data have been reported on citronellol selective oxidation. Accordingly, we report our findings on the selective oxidation of citronellol with hydrogen peroxide using a set of titanosilicate catalysts with different morphologies and textural properties—conventional titanium silicalite 1 (TS-1), mesoporous TS-1, layered TS-1 and silica-titania pillared TS-1 and also studying the effect of the solvent used. Epoxidation of C6=C7 double bond was the main primary reaction in this system and trace signals of C5 allylic oxidation products were observed without formation of citronellal. Due to the presence of post-synthesis introduced additional Ti sites, the silica-titania pillared TS-1 (TS-1-PITi) provided the highest conversion among the tested catalysts; nevertheless, citronellol was oxidized over all the studied catalysts including conventional TS-1; therefore, showing that it penetrates even into MFI micropores (0.55 nm in diameter). When using acetonitrile as a solvent, the conversion was proportional to the titanium content of the catalyst. When studying the effect of the solvent, acetonitrile provided the highest epoxide selectivity (55%) while in methanol, 2-propanol and 1,4-dioxane, ring opening reactions caused epoxide decomposition.

Zeolite (In)Stability under Aqueous or Steaming Conditions

Zeolites are among the most environmentally friendly materials produced industrially at the Megaton scale. They find numerous commercial applications, particularly in catalysis, adsorption, and separation. Under ambient conditions aluminosilicate zeolites are stable when exposed to water or water vapor. However, at extreme conditions as high temperature, high water vapor pressure or increased acidity/basicity, their crystalline framework can be destroyed. The stability of the zeolite framework under aqueous conditions also depends on the concentration and character of heteroatoms (other than Al) and the topology of the zeolite. The factors critical for zeolite (in)stability in the presence of water under various conditions are reviewed from the experimental as well as computational sides. Nonreactive and reactive interactions of water with zeolites are addressed. The goal of this review is to provide a comparative overview of all-silica zeolites, aluminosilicates and zeolites with other heteroatoms (Ti, Sn, and Ge) when contacted with water. Due attention is also devoted to the situation when partial zeolite hydrolysis is used beneficially, such as the formation of hierarchical zeolites, synthesis of new zeolites or fine-tuning catalytic or adsorption characteristics of zeolites.

Controlling the Morphology and Titanium Coordination States of TS-1 Zeolites by Crystal Growth Modifier

Developing an effective strategy to synthesize perfect titanosilicate TS-1 zeolite crystals with desirable morphologies, enriched isolated framework Ti species, and thus enhanced catalytic oxidation properties is a pervasive challenge in zeolite crystal engineering. We here used an amino acid l-carnitine as a crystal growth modifier and ethanol as a cosolvent to regulate the morphologies and the Ti coordination states of TS-1 zeolites. During the hydrothermal crystallization process, the introduced l-carnitine can not only tailor the anisotropic growth rates of zeolite crystals but also induce the formation of uniformly distributed framework Ti species through building a suitable chemical interaction with the Ti precursor species. Condition optimizations could afford the generation of perfect hexagonal plate TS-1 crystals and elongated platelet TS-1 crystals enriched in tetrahedral framework Ti sites (TiO₄) or mononuclear octahedrally coordinated Ti species (TiO₆). Both samples showed significant improvement in catalytic activity for the H₂O₂-mediated epoxidation of alkenes. In particular, the elongated platelet TS-1 enriched in "TiO₆" species afforded the highest activity in 1-hexene epoxidation, with a turnover frequency (TOF) of up to 131 h^-1, which is approximately twice as high as that of the conventional TS-1 zeolite (TOF: 65 h^-1) and even higher than those of the literature-reported TiO₆-containting TS-1 catalysts derived from the hydrothermal post-treatment of TS-1 zeolites. This work demonstrates that the morphologies and the titanium coordination states of TS-1 zeolites can be effectively tuned by directly introducing suitable crystal growth modifiers, thus providing new opportunities for developing highly efficient titanosilicate zeolite catalysts for important catalytic applications.