Chemical and bio-chemical reactions assisted by pervaporation technology

Separation techniques for manufacturing fruit spirits: From traditional distillation to advanced pervaporation process

Separation process is one of the key processes in the production of fruit spirits, including the traditional distillation method and the new pervaporation membrane method. The separation process significantly determines the constituents and proportions of compounds in the fruit spirit, which has a significant impact on the spirit quality and consumer acceptance. Therefore, it is important and complex to reveal the changing rules of chemical substances and the principles behind them during the separation process of fruit spirits. This review summarized the traditional separation methods commonly used in fruit spirits, covering the types, principles, and corresponding equipment of distillation methods, focused on the enrichment or removal of aroma compounds and harmful factors in fruit spirits by distillation methods, and tried to explain the mechanism behind it. It also proposed a new separation technology for the production of fruit spirits, pervaporation membrane technology, summarized its working principle, operation, working parameters, and application in the production of fruit spirits, and outlined the impact of the separation method on the production of fruit spirits based on existing research, focusing on the separation of flavor compounds, sensory qualities, and hazard factors in fruit spirits, along with a preliminary comparison with distillation. Finally, according to the current researches of the separation methods and the development requirement of the separation process of fruit spirits, the prospect of corresponding research is put forward, in order to propose new ideas and development directions for the research in this field.

Ongoing Progress on Pervaporation Membranes for Ethanol Separation

Ethanol, a versatile chemical extensively employed in several fields, including fuel production, food and beverage, pharmaceutical and healthcare industries, and chemical manufacturing, continues to witness expanding applications. Consequently, there is an ongoing need for cost-effective and environmentally friendly purification technologies for this organic compound in both diluted (ethanol-water-) and concentrated solutions (water-ethanol-). Pervaporation (PV), as a membrane technology, has emerged as a promising solution offering significant reductions in energy and resource consumption during the production of high-purity components. This review aims to provide a panorama of the recent advancements in materials adapted into PV membranes, encompassing polymeric membranes (and possible blending), inorganic membranes, mixed-matrix membranes, and emerging two-dimensional-material membranes. Among these membrane materials, we discuss the ones providing the most relevant performance in separating ethanol from the liquid systems of water-ethanol and ethanol-water, among others. Furthermore, this review identifies the challenges and future opportunities in material design and fabrication techniques, and the establishment of structure-performance relationships. These endeavors aim to propel the development of next-generation pervaporation membranes with an enhanced separation efficiency.

Rational Design Method Based on Techno-Economic Principles for Integration of Organic/Organic Pervaporation with Lipase Catalyzed Transesterification

An engineering foundation is developed in this manuscript to allow the rational design of enzymatic transesterifications integrated with organic–organic pervaporation for the removal of methanol. In the first part, enzyme kinetics are elucidated for the solventless transesterification of two monoterpene alcohols with methyl acetate catalyzed by Novozym 435. Nonlinear regression revealed that three parameters (enzyme loading, forward and backward second-order reaction rate) sufficed to describe the entire conversion as a function of time. In the second part, a mathematical model for acetate ester production, integrated with organic–organic pervaporation, was developed based on a set of ordinary differential equations. To this end, empirical formulae for the pervaporation performance (of a PERVAP 2255-30 membrane and a standard HybSi^® membrane) were established, relating methyl acetate and methanol flux to the methanol concentration in the reactor. The resulting digital twin, “PervApp”, allows us to study the influence of the key design parameters “enzyme loading” and “membrane surface” on, e.g., catalyst productivity. Finally, a techno-economic assessment is made for an annual production of 100 tons of geranyl acetate. The described methodology allows producers to shift from laborious, expensive and often disappointing trial-and-error approaches to the rational design of such integrated units.

Exploring the Effect of Iron Metal-Organic Framework Particles in Polylactic Acid Membranes for the Azeotropic Separation of Organic/Organic Mixtures by Pervaporation

A microporous carboxylate metal-organic framework MIL-100 Fe was prepared as submicron particles by microwave-assisted hydrothermal synthesis (Fe-MOF-MW). This product was explored, for the first time, for the preparation of polylactic acid (PLA) mixed matrix membranes. The produced MOF was characterised by powder X-ray diffraction (PXRD), environmental scanning electron microscopy (ESEM) as well as by thermogravimetric analysis (TGA) and nitrogen adsorption/desorption. The effect of different Fe-MOF-MW concentrations (0.1 and 0.5 wt%) on the membrane properties and performance were evaluated. These membranes were used in the pervaporation process for the separation of methanol/methyl tert-butyl-ether mixtures at the azeotropic point. The influence of the feed temperature and vacuum pressure on the membrane performance was evaluated and the results were compared with PLA pristine membranes. Moreover, the produced membranes have been characterised in terms of morphology, MOF dispersion in the polymeric membrane matrix, wettability, thickness, mechanical resistance and swelling propensity. The presence of Fe-MOF-MW was found to have a beneficial effect in improving the selectivity of mixed matrix membranes towards methanol at both concentrations. The highest selectivity was obtained for the PLA membranes embedded with 0.5 wt% of Fe-MOF-MW and tested at the temperature of 25 °C and vacuum pressure of 0.09 mbar.

Separation and Semi-Empiric Modeling of Ethanol-Water Solutions by Pervaporation Using PDMS Membrane

High energy demand, competitive fuel prices and the need for environmentally friendly processes have led to the constant development of the alcohol industry. Pervaporation is seen as a separation process, with low energy consumption, which has a high potential for application in the fermentation and dehydration of ethanol. This work presents the experimental ethanol recovery by pervaporation and the semi-empirical model of partial fluxes. Total permeate fluxes between 15.6-68.6 mol m-2 h-1 (289-1565 g m-2 h-1), separation factor between 3.4-6.4 and ethanol molar fraction between 16-171 mM (4-35 wt%) were obtained using ethanol feed concentrations between 4-37 mM (1-9 wt%), temperature between 34-50 ∘C and commercial polydimethylsiloxane (PDMS) membrane. From the experimental data a semi-empirical model describing the behavior of partial-permeate fluxes was developed considering the effect of both the temperature and the composition of the feed, and the behavior of the apparent activation energy. Therefore, the model obtained shows a modified Arrhenius-type behavior that calculates with high precision the partial-permeate fluxes. Furthermore, the versatility of the model was demonstrated in process such as ethanol recovery and both ethanol and butanol dehydration.

Collation Efficiency of Poly(Vinyl Alcohol) and Alginate Membranes with Iron-Based Magnetic Organic/Inorganic Fillers in Pervaporative Dehydration of Ethanol

Hybrid poly(vinyl alcohol) and alginate membranes were investigated in the process of ethanol dehydration by pervaporation. As a filler, three types of particles containing iron element, i.e., hematite, magnetite, and iron(III) acetyloacetonate were used. The parameters describing transport properties and effectiveness of investigated membranes were evaluated. Additionally, the physico-chemical properties of the resulting membranes were studied. The influence of polymer matrix, choice of iron particles and their content in terms of effectiveness of membranes in the process of ethanol dehydration were considered. The results showed that hybrid alginate membranes were characterized by a better separation factor, while poly(vinyl alcohol) membranes by a better flux. The best parameters were obtained for membranes filled with 7 wt% of iron(III) acetyloacetonate. The separation factor and pervaporative separation index were equal to 19.69 and 15,998 g⋅m⁻²⋅h⁻¹ for alginate membrane and 11.75 and 14,878 g⋅m⁻²⋅h⁻¹ for poly(vinyl alcohol) membrane, respectively.

High-performance pervaporation chitosan-based membranes: new insights and perspectives

Today, the need of replacing synthetic polymers in the membrane preparation for diverse pervaporation (PV) applications has been recognized collectively and scientifically. Chitosan (CS), a bio-polymer, has been studied and proposed to achieve this goal especially in specific azeotropic water-organic, organic-water, and organic-organic separations, as well as in assisting specific processes (e.g. seawater desalination and chemical reactions). Different concepts of CS-based membranes have been developed, which include material blending and composite and mixed matrix membranes which have been tested for different separations. Hereby, the goal of this review is to provide a critical overview of the ongoing CS-based membrane developments, paying a special attention to the most relevant findings and results in the field. Furthermore, future trends of CS-based membranes in PV technology are presented, as well as concluding remarks and suggested strategies for the new scientist in the field.

New Trends in Biopolymer-Based Membranes for Pervaporation

Biopolymers are currently the most convenient alternative for replacing chemically synthetized polymers in membrane preparation. To date, several biopolymers have been proposed for such purpose, including the ones derived from animal (e.g., polybutylene succinate, polylactic acid, polyhydroxyalcanoates), vegetable sources (e.g., starch, cellulose-based polymers, alginate, polyisoprene), bacterial fermentation products (e.g., collagen, chitin, chitosan) and specific production processes (e.g., sericin). Particularly, these biopolymer-based membranes have been implemented into pervaporation (PV) technology, which assists in the selective separation of azeotropic water-organic, organic-water, organic-organic mixtures, and specific separations of chemical reactions. Thereby, the aim of the present review is to present the current state-of-the-art regarding the different concepts on preparing membranes for PV. Particular attention is paid to the most relevant insights in the field, highlighting the followed strategies by authors for such successful approaches. Finally, by reviewing the ongoing development works, the concluding remarks and future trends are addressed.