Alkali pretreatment of wheat straw followed by microbial hydrolysis for bioethanol production

ALACEN: A Holistic Herbaceous Biomass Fractionation Process Attaining a Xylose-Rich Stream for Direct Microbial Conversion to Bioplastics

Lignocellulose biorefining is a promising technology for the sustainable production of chemicals and biopolymers. Usually, when one component is focused on, the chemical nature and yield of the others are compromised. Thus, one of the bottlenecks in biomass biorefining is harnessing the maximum value from all of the lignocellulosic components. Here, we describe a mild stepwise process in a flow-through setup leading to separate flow-out streams containing cinnamic acid derivatives, glucose, xylose, and lignin as the main components from different herbaceous sources. The proposed process shows that minimal degradation of the individual components and conservation of their natural structure are possible. Under optimized conditions, the following fractions are produced from wheat straw based on their respective contents in the feed by the ALkaline ACid ENzyme process: (i) 78% ferulic acid from a mild ALkali step, (ii) 51% monomeric xylose free of fermentation inhibitors by mild ACidic treatment, (iii) 82% glucose from ENzymatic degradation of cellulose, and (iv) 55% native-like lignin. The benefits of using the flow-through setup are demonstrated. The retention of the lignin aryl ether structure was confirmed by HSQC NMR, and this allowed monomers to form from hydrogenolysis. More importantly, the crude xylose-rich fraction was shown to be suitable for producing polyhydroxybutyrate bioplastics. The direct use of the xylose-rich fraction by means of the thermophilic bacteria Schlegelella thermodepolymerans matched 91% of the PHA produced with commercial pure xylose, achieving 138.6 mgPHA/gxylose. Overall, the ALACEN fractionation method allows for a holistic valorization of the principal components of herbaceous biomasses.

Effect of alkali treatment on enzymatic hydrolysis of p-toluenesulfonic acid pretreated bamboo substrates

The comprehensive separation and utilization of whole components of lignocellulosic materials has received extensive attention in present research. This study focused on the efficacy of alkali treatment for enzymatic saccharification of cellulose based on p-toluenesulfonic acid (p-TsOH) pretreated bamboo substrate. The results showed that the cellulose to glucose conversion yield was 94.69 % under optimized conditions of 0.4 g NaOH/g, 160 °C and 4 h (soaked), which after only 6 h enzymatic hydrolysis time. Alkali lignin recovery was 88.51 %, with potential for conversion to lignin derivatives. The yield of hemicellulose in the pretreated filtrate was 51.85 % after the 4th cycling reuse of p-TsOH. This work has borrowed the advantages of p-TsOH pretreatment of depolymerized hemicellulose from bamboo, combined with a low-priced weak alkali secondary treatment method, which can be effectively applied to the co-production of lignin, xylooligosaccharide, xylose and glucose, and the whole process is green and economically sustainable.

Investigation of agro-forestry and construction demolition wastes in alkali-activated fly ash bricks as sustainable building materials

Production of burnt clay bricks, cement and burning of agricultural/forestry wastes are responsible for major greenhouse gases emission. The present work investigate the effect of treated rice straw and forestry leaves in alkali-activated fly ash bricks with construction & demolition wastes for non-load bearing partitions walls at elevated temperature of 800 °C. 1-4 wt% incorporated agro-forestry wastes fly ash bricks with 10 and 20 wt% ground granulated blast slag (GGBFS) addition shows compressive strength ranging from 8 to 15 MPa. The thermal conductivity of the panels with 1-4 wt% agro-forestry addition varies from 0.4 to 0.5 W/m.K. The sound transmission class (STC) of 20 mm thick agro-forestry waste fly ash samples depict moderate sound insulation properties over the range of 24 to 37 dB. The wallette units of burnt clay bricks and agro-forestry based fly ash bricks show load carrying capacity of 360 kN, 273 kN and 195 kN, 110 kN at temperatures of 35 °C and 800 °C respectively. The present study shows a potential green solution toward sustainable building materials in construction sector leading to reduced depletion of fertile soil used in production of burnt clay bricks.

Laccase mediated delignification of wasted and non-food agricultural biomass: Recent developments and challenges

Utilization of microbial laccases is considered as the cleaner and target specific biocatalytic mechanism for the recovery of cellulose and hemicelluloses from nonfood and wasted agricultural, lignocellulosic biomass (LCB). The extent of lignin removal by laccase depends on the biochemical composition of biomass and the redox potential (E⁰) of the biocatalyst. Intensive research efforts are going on all over the world for the recognition of appropriate and easily available agricultural lignocellulosic feedstocks to exploit maximally for the production of value-added bioproducts and biofuels. In such circumstances, laccase can play a major role as a leading biocatalyst and potent substitute for chemical based deconstruction of the lignocellulosic materials. The limited commercialization of laccase at an industrial scale has been feasible due to its full working efficiency mostly expressed in the presence of cost intensive redox mediators only. Although, recently there are some reports that came on the mediator free biocatalysis of enzyme but still not considerably explored and neither understood in depth. The present review will address the various research gaps and shortcomings that acted as the big hurdles before the complete exploitation of laccases at an industrial scale. Further, this article also reveals insights on different microbial laccases and their diverse functional environmental conditions that affect the deconstruction process of LCB.

Orientation of Cel5A and Xyn10B in a fusion construct is important in facilitating synergistic degradation of plant biomass polysaccharides

One approach to achieve efficient and economical saccharification of plant biomass would be using thermostable and multifunctional enzymes from hyperthermophiles such as Thermotoga maritima. Thus, the bifunctional constructs, Cel5A-Xyn10B and Xyn10B-Cel5A, were produced by fusing cellulase Cel5A at the N- and C-terminals of xylanase Xyn10B, respectively. The Cel5A-Xyn10B fusion construct showed cellulase activity of 1483 U μmol^-1 against carboxymethyl cellulose, which was nearly the same as that of Cel5A in the free form. However, xylanase activity of this construct increased by 2-fold against beechwood xylan as compared to that of Xyn10B in free form. The synergistic effect between Cel5A and Xyn10B in the form of Cel5A-Xyn10B fusion resulted an overall increase in the release of reducing sugars. However, Xyn10B-Cel5A showed about 60% decrease in activities of both the component enzymes as compared to their activities in the free form. Both the fusion constructs were active in a wide range of pH from 4.0 to 9.0 and temperatures from 50 to 90 °C. Nearly 80% of cellulase and xylanase activities were retained in Cel5A-Xyn10B fusion after incubation at 60 °C for 1 h. Secondary structures of the component enzymes were retained in the Cel5A-Xyn10B fusion as observed by circular dichroism spectroscopy. Docking and simulation studies suggested that the enhanced xylanase activity in Cel5A-Xyn10B was due to the high binding energy, favorable orientation of the active sites, as well as relative positioning of the active site residues of Cel5A and Xyn10B in closer vicinity, which facilitated the substrate channeling.

Cellulosic Ethanol Production from Weed Biomass Hydrolysate of Vietnamosasa pusilla

Lignocellulosic biomass can be used as a renewable and sustainable energy source to help reduce the consequences of global warming. In the new energy age, the bioconversion of lignocellulosic biomass into green and clean energy displays remarkable potential and makes efficient use of waste. Bioethanol is a biofuel that can diminish reliance on fossil fuels while minimizing carbon emissions and increasing energy efficiency. Various lignocellulosic materials and weed biomass species have been selected as potential alternative energy sources. Vietnamosasa pusilla, a weed belonging to the Poaceae family, contains more than 40% glucan. However, research on the applications of this material is limited. Thus, here we aimed to achieve maximum fermentable glucose recovery and bioethanol production from weed biomass (V. pusilla). To this end, V. pusilla feedstocks were treated with varying concentrations of H₃PO₄ and then subjected to enzymatic hydrolysis. The results indicated that after pretreatment with different concentrations of H₃PO₄, the glucose recovery and digestibility at each concentration were markedly enhanced. Moreover, 87.5% of cellulosic ethanol was obtained from V. pusilla biomass hydrolysate medium without detoxification. Overall, our findings reveal that V. pusilla biomass can be introduced into sugar-based biorefineries to produce biofuels and other valuable chemicals.

Impact of nanomaterials on sustainable pretreatment of lignocellulosic biomass for biofuels production: An advanced approach

Biomass to biofuels production technology appears to be one of the most sustainable strategies among various renewable energy resources. Herein, pretreatment is an unavoidable and key step to increase free cellulose availability and digestibility to produce green fuels. Various existing pretreatment technologies of lignocellulosics biomasses (LCBs) face distinct challenges e.g., energy consuming, cost intensive, may lead partial removal of lignin, complex inhibitors production as well as may cause environmental pollutions. These, limitations may be overcome with the application of nanomaterials, employed as nanocatalysts during the pretreatment process of LCBs. In this prospect, the present review focuses and summarizes results of numerous studies and exploring the utilizations of magnetic, carbon based nanostructure, and nanophotocatalysts mediated pretreatment processes along with their possible mechanisms to improve the biofuels production compared to conventional chemical based pretreatment approaches. Furthermore, different aspects of nanomaterials based pretreatment methods with their shortcomings and future prospects have been discussed.

Enhancing the compost maturation of deer manure and corn straw by supplementation via black liquor

In this paper, the relationship between black liquor and microbial growth, enzymatic secretion and humus formation in composting was studied. The results showed that black liquor inoculation is an effective way to promote fermentation process. After black liquor inoculation, the abundance of Corynebacterium, Aequorivita, and Pedobacter, which have the catalase and oxidase activity, has been significantly increased. The enzymatic activity of alkaline phosphatase, catalase, peroxidase and invertase was 40 mg/(g·24h), 6.5 mg/(g·20 min), 13 100 mg/(g·24h), and 6100 mg/(g·24h) respectively at day 18. Humic acid and fulvic acid concentration was 12 g/kg and 11 g/kg which is higher than that of the treatments of no black liquor inoculation. The results suggested that black liquor inoculation was beneficial to indigenous microorganisms reproduce efficiently, then the secretion of enzymes related to cellulose, hemicellulose, and lipid hydrolysis, and the formation of humic substances.

Changes in the structure and composition of pineapple leaf fiber after alkali and ionic surfactant pretreatments and their impact on enzymatic hydrolysis

The current study investigated the effects of two different pretreatments (NaOH and alkaline surfactant assisted) on the chemical, morphological and enzymatic saccharification of pineapple leaf fiber (PALF). Results showed that both pretreatments significantly reduced lignin content of the biomass, achieving a 69.6 and a 76.3% reduction for NaOH and surfactant pretreated materials, respectively. SEM, CLSM and FTIR-ATR techniques were used to evaluate morphological changes in the fibers after pretreatments. Images obtained revealed cellulose exposure and lignin redistribution in the pretreated fibers. Surfactant pretreated material provided the best results after enzymatic hydrolysis compared to NaOH and untreated PALF. A final enzymatic hydrolysis yield of 81.8% was obtained after a 24 h process using surfactant pretreated fibers, in comparison to 75.9 and 45.1% yields for NaOH pretreated material and raw fibers, respectively. Nowadays, the use of agricultural residues for high added value products is of great importance for sustainable development. This work specifically studied an effective and green approach for lignin removal and enzymatic hydrolysis from pineapple leaf fiber that is an abundant waste in Costa Rica and an interesting feedstock for biorefinery processes design.

Reducing Sugar Production from Teff Straw Biomass Using Dilute Sulfuric Acid Hydrolysis: Characterization and Optimization Using Response Surface Methodology

The present study evaluated first the characterization of Teff straw and then Box–Behnken design (BBD), and response surface methodology was adopted to optimize the parameters (hydrolysis temperature, dilute sulfuric acid concentration, solid to liquid ratio, and hydrolysis time) of dilute sulfuric acid hydrolysis of Teff straw in order to get a maximum yield of total reducing sugar (TRS). The chemical analysis of Teff straw revealed high amounts of cellulose (41.8 wt%), hemicellulose (38 wt%), and lignin (17 wt%). The morphological analysis using SEM showed that hydrolyzed Teff straw with dilute sulfuric acid has more pores and distorted bundles than those of raw Teff straw. XRD analysis also indicated that hydrolyzed Teff straw has higher crystallinity index and smaller crystallite size than raw Teff straw, which might be due to removal of hemicellulose, amorphous cellulose, and lignin components. Under the optimized conditions for dilute sulfuric acid hydrolysis of Teff straw (120°C, 4% v/v H₂SO₄ concentration, 1 : 20 solid to liquid ratio, and 55 min hydrolysis time), we have found a total reducing sugar yield of 26.65 mg/g. The results of validation experiment under the optimum conditions agreed well with model predictions.

Bioethanol production from pistachio (pistacia vera L.) shells applying ozone pretreatment and subsequent enzymatic hydrolysis

Pistachio (pistacia vera L.) is a lignocellulosic raw material. One of the most pistachio produced three countries in the World is Turkey and Şanlıurfa is the city that most pistachio production in Turkey. As a result of this production, a large amount of pistachio waste is generated. Therefore, this study was conducted considering the abundant pistachio waste and furthermore, the effects of ozone and combined (ozone and hot water) pretreatments for bioethanol production from pistachio shells were investigated. Initially, the ozone and combined pretreatments were applied to the pistachio shells. It has been observed that applying the combined pretreatment provides better lignin removal than only ozone pretreatment and on the other hand, the ozone pretreatment provides better lignin removal than the hot water pretreatment. Scanning electron microscopy (SEM) images of pretreated and untreated pistachio shells were compared. Enzyme activity was measured, and 30-60 FPU enzyme loading was applied in an enzymatic hydrolysis. The enzymatic hydrolysis was applied to obtain fermentable sugar from the pistachio shells after pretreatments. As a result of enzymatic hydrolysis, 2.34-8.24 g/L reducing sugar was obtained. On the other hand, 1.21-2.33 g/L ethanol concentration was obtained end of the fermentation process. Fermentation efficiency was calculated between 42% and 55%. As a result, this study showed that combined pretreatment was more effective than the single pretreatment in the ethanol production process.

Valorization of khat (Catha edulis) waste for the production of cellulose fibers and nanocrystals

Cellulose fibers (C40 and C80) were extracted from khat (Catha edulis) waste (KW) with chlorine-free process using 40% formic acid/40% acetic acid (C40), and 80% formic acid/80% acetic acid (C80) at the pretreatment stage, followed by further delignification and bleaching stages. Cellulose nanocrystals (CNCs40 and CNCs80) were then isolated from C40 and C80 with sulfuric acid hydrolysis, respectively. Thus, the current study aims to isolate cellulose fibers and CNCs from KW as alternative source. The KW, cellulose fibers, and CNCs were investigated for yield, chemical composition, functionality, crystallinity, morphology, and thermal stability. CNCs were also evaluated for colloidal stability, particle size, and their influence on in vitro diclofenac sodium release from gel formulations preliminarily. The FTIR spectra analysis showed the removal of most hemicellulose and lignin from the cellulose fibers. The XRD results indicated that chemical pretreatments and acid hydrolysis significantly increased the crystallinity of cellulose fibers and CNCs. The cellulose fibers and CNCs exhibited Cellulose Iβ crystalline lattice. TEM analysis revealed formation of needle-shaped nanoscale rods (length: 101.55-162.96 nm; aspect ratio: 12.84-22.73). The hydrodynamic size, polydispersity index, and zeta potential of the CNCS ranged from 222.8-362.8 nm; 0.297-0.461, and -45.7 to -75.3 mV, respectively. CNCs40 exhibited superior properties to CNCs80 in terms of aspect ratio, and colloidal and thermal stability. Gel formulations containing high proportion of CNCs sustained diclofenac sodium release (< 50%/cm2) over 12 h. This study suggests that cellulose fibers and nanocrystals can be successfully obtained from abundant and unexploited source, KW for value-added industrial applications.

Bioprospecting of microbial strains for biofuel production: metabolic engineering, applications, and challenges

The issues of global warming, coupled with fossil fuel depletion, have undoubtedly led to renewed interest in other sources of commercial fuels. The search for renewable fuels has motivated research into the biological degradation of lignocellulosic biomass feedstock to produce biofuels such as bioethanol, biodiesel, and biohydrogen. The model strain for biofuel production needs the capability to utilize a high amount of substrate, transportation of sugar through fast and deregulated pathways, ability to tolerate inhibitory compounds and end products, and increased metabolic fluxes to produce an improved fermentation product. Engineering microbes might be a great approach to produce biofuel from lignocellulosic biomass by exploiting metabolic pathways economically. Metabolic engineering is an advanced technology for the construction of highly effective microbial cell factories and a key component for the next-generation bioeconomy. It has been extensively used to redirect the biosynthetic pathway to produce desired products in several native or engineered hosts. A wide range of novel compounds has been manufactured through engineering metabolic pathways or endogenous metabolism optimizations by metabolic engineers. This review is focused on the potential utilization of engineered strains to produce biofuel and gives prospects for improvement in metabolic engineering for new strain development using advanced technologies.

Alkaline organosolv pretreatment of different sorghum stem parts for enhancing the total reducing sugar yields and p-coumaric acid release

BACKGROUND

The sorghum stem can be divided into the pith and rind parts with obvious differences in cell type and chemical composition, thus arising the different recalcitrance to enzyme hydrolysis and demand for different pretreatment conditions. The introduction of organic solvents in the pretreatment can reduce over-degradation of cellulose and hemicellulose, but significance of organic solvent addition in pretreatment of different parts of sorghum stem is still unclear. Valorization of each component is critical for economy of sorghum biorefinery. Therefore, in this study, NaOH-ethanol pretreatment condition for different parts of the sorghum stem was optimized to maximize p-coumaric acid release and total reducing sugar recovery.

RESULT

Ethanol addition improved p-coumaric acid release and delignification efficiency, but significantly reduced hemicellulose deconstruction in NaOH-ethanol pretreatment. Optimization using the response surface methodology revealed that the pith, rind and whole stem require different NaOH-ethanol pretreatment conditions for maximal p-coumaric acid release and xylan preservation. By respective optimal NaOH-ethanol pretreatment, the p-coumaric acid release yields reached 94.07%, 97.24% and 95.05% from pith, rind and whole stem, which increased by 8.16%, 8.38% and 8.39% compared to those of NaOH-pretreated samples. The xylan recoveries of pith, rind and whole stem reached 76.80%, 88.46% and 85.01%, respectively, which increased by 47.75%, 15.11% and 35.97% compared to NaOH pretreatment. Adding xylanase significantly enhanced the enzymatic saccharification of pretreated residues. The total reducing sugar yields after respective optimal NaOH-ethanol pretreatment and enzymatic hydrolysis reached 84.06%, 82.29% and 84.09% for pith, rind and whole stem, respectively, which increased by 29.56%, 23.67% and 25.56% compared to those of NaOH-pretreated samples. Considering the separation cost of the different stem parts, whole sorghum stem can be directly used as feedstock in industrial biorefinery.

CONCLUSION

These results indicated that NaOH-ethanol is effective for the efficient fractionation and pretreatment of sorghum biomass. This work will help to understand the differences of different parts of sorghum stem under NaOH-ethanol pretreatment, thereby improving the full-component utilization of sorghum stem.

Pretreatment and fermentation of lignocellulosic biomass: reaction mechanisms and process engineering

At a time of rapid depletion of oil resources, global food shortages and solid waste problems, it is imperative to encourage research into the use of appropriate pre-treatment techniques using regenerative raw materials such as lignocellulosic biomass.

Biodegradation of wheat straw by Ochrobactrum oryzae BMP03 and Bacillus sp. BMP01 bacteria to enhance biofuel production by increasing total reducing sugars yield

Pretreatment is a vital step to enhance the yield of total reducing sugars and biofuel production from lignocellulose biomass. An effective new lignin-degrading and polysaccharide-hydrolyzing bacteria, Ochrobactrum oryzae BMP03 and Bacillus sp. BMP01 strains, were isolated and identified from wood-feeding termite's guts. Wheat straw was biodelignified by Ochrobactrum oryzae BMP03 bacteria strains to degrade lignin and to release the trapped cellulose and hemicellulose. The biodelignified wheat straw was hydrolyzed by Bacillus sp. BMP01 strains. Ochrobactrum oryzae BMP03-Bacillus sp. BMP01 consortia were also performed to analyze the effect of the simultaneous system. It was shown that the production of total reducing sugars in a separate hydrolysis system by Bacillus sp. BMP01 strain achieved 439 mg/g at 16 days of hydrolysis time, which is 9.45% higher than the simultaneous system. About 44.47% lignin was degraded by the Ochrobactrum oryzae BMP03 strain after 16 days of biotreatment. This also contributed for increment in cellulose content by 22.38% and hemicellulose content by 18.64%. The simultaneous system converted 368 mg of reducing sugars/g of wheat straw. Separate biodelignification and hydrolysis have an advantage over the simultaneous system in terms of hydrolysis efficiency and vice versa in terms of biotreatment time. Scanning electron microscope, mid-infrared analysis by Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction analysis confirmed the change in composition due to biotreatment. The biotreatment improved hydrolysis efficiency, which reduces the cost of biofuel production and increases the yield of biofuel. These results indicate the possibilities of biofuel production from wheat straw by employing Ochrobactrum oryzae BMP03 and Bacillus sp. BMP01 bacteria strains.

Biodelignification and hydrolysis of rice straw by novel bacteria isolated from wood feeding termite

In this study, two bacterial strains capable of degrading lignin, cellulose, and hemicellulose were isolated from wood feeding termite. The isolates were identified by 16S rRNA gene sequencing. A bacterium Ochrobactrum oryzae BMP03 capable of degrading lignin was isolated on alkali lignin medium and Bacillus sp. BMP01 strain capable of degrading cellulose and hemicellulose were isolated on carboxymethyl cellulose and xylan media. The efficiency of bacterial degradation was studied by evaluating the composition of rice straw both before and after degradation. The appearance of new cellulose bands at 1382, 1276, 1200, and 871 cm-1, and the absence of former lignin bands at 1726, 1307, and 1246 cm-1 was observed after biodelignification. This was further confirmed by the formation of channeling and layering of the microstructure of biodelignified rice straw observed under electron microscope. Maximum lignin removal was achieved in separate biodelignification and hydrolysis process after the 14th day of treatment by Ochrobactrum oryzae BMP03 (53.74% lignin removal). Hydrolysis of the biodelignified rice straw released 69.96% of total reducing sugars after the 14th day hydrolysis by Bacillus sp. BMP01. In simultaneous delignification and hydrolysis process, about 58.67% of total reducing sugars were obtained after the 13th day of biotreatment. Separate delignification and hydrolysis process were found to be effective in lignin removal and sugar released than the simultaneous process. The bacteria, Bacillus sp. BMP01, has the ability to degrade hemicellulose and cellulose simultaneously. Overall, these results demonstrate that the possibility of rice straw bioconversion into reducing sugars by bacteria from termite gut.