Effect of pH and ionic environment changes on interparticle interactions affecting activated sludge flocs: a rheological approach

An accurate and robust method for intensification of wastewater sludge pipe flow

Globally, environmental impacts and population growth are driving the process intensification of wastewater treatment plants (WWTPs) via transition from conventional (2-3 wt% solids) to highly concentrated (4-6 wt% solids) wastewater sludges (HCWS). This presents an industrial challenge as HCWS are complex, non-Newtonian materials whose viscosity increases nonlinearly with solids concentration. This viscosity increase is particularly relevant for sludge pipe flow as it leads to considerable pumping pressure that ultimately limits the feasibility of pipe flow transportation. Hence, process intensification demands accurate prediction of HCWS turbulent pipe flow to design and optimise pumping infrastructure and piping systems. Such prediction requires accurate rheological characterisation of HCWS and numerical prediction of HCWS turbulent pipe flow, neither of which has been achieved to date due to respective limitations associated with benchtop rheometry and numerical turbulence models. We address these challenges by first developing accurate methods for rheological characterisation of HCWS via laminar flow of digested sludge at various solids concentrations (2-5 %) in a fully instrumented pipe loop facility at a large-scale WWTP. These rheological parameters are used in direct numerical simulation (DNS) computations (that avoid turbulence models) of turbulent pipe flow of HCWS. These predictions are then validated against turbulent flow pipe loop data. This method yields accurate (2-15 % error) predictions of HCWS turbulent pipe flow, compared with up to ∼75 % error for conventional pipe flow correlations. This validation highlights the need for accurate rheological characterisation and numerical simulation to predict HCWS pipe flow and provides a sound basis for the intensification and optimisation of WWTP pipeline systems.

Occurrence, sources and environmental risk assessment of pharmaceuticals in the Sea of Marmara, Turkey

In the present study, the occurrence and spatial distribution of selected eleven pharmaceuticals were investigated in the Sea of Marmara, Turkey. Samples were collected from different depths of the nine stations in April and October 2019. Pharmaceuticals were analyzed using liquid-liquid and solid-phase extraction (SPE) methods followed by high-performance liquid chromatography (HPLC). All target pharmaceutical compounds were detected at least once in the study area. Gemfibrozil, which belongs to the lipid regulatory group, was the most frequently detected in seawater at high concentrations (<0.016-9.71 μg/L). Ibuprofen (<0.015-2.13 μg/L) and 17α-ethynylestradiol (<0.010-3.55 μg/L) were identified as the other frequently detected pharmaceuticals. In addition, the presence of these selected compounds in April was higher than in October. According to the risk assessment results, naproxen, diclofenac, clofibric acid, gemfibrozil, 17β-estradiol, and 17α-ethynylestradiol represent a high risk to aquatic organisms in the Sea of Marmara. These findings underline the importance of continued monitoring of these compounds as relevant organic contaminants in the study area to take appropriate measures to protect the ecosystem and, ultimately, human health.

Development of a new method to evaluate critical flux and system reliability based on particle properties in a membrane bioreactor

Membrane fouling occurs when the operating flux exceeds a certain point (i.e., critical flux). Critical flux has therefore been widely adopted to determine the initial operating flux in membrane bioreactor (MBR) processes. The flux steeping method currently used to measure the critical flux is time-consuming and uneconomical. This study was conducted to develop a novel approach for the evaluation of critical flux. Given that particle fouling is dominant during the initial fouling stage, we hypothesized that particle properties may be closely related to critical flux. A critical flux prediction model with an R² of 0.9 was therefore derived, which indicates that particle properties regulate critical flux. The results imply that most of the fouling potential during the early stages of operation is caused by SS, and that the formation of cakes that comprise large particles is the dominant fouling mechanism. The new method proposed in this study reduced the measurement cost and time to evaluate critical flux by 3.5-and 8 times, respectively, compared to the flux-stepping method. In terms of practical application, the applicability of the model equation was identified by system reliability analysis, which indicates that the system failure increases significantly as the standard deviation of the variables increases. This study demonstrated that the prediction of critical flux and system reliability can be achieved through particle characteristic measurement. A similar approach is expected to be employed in real MBR plants as an economical and convenient fouling control strategy to solve problems involving resource shortages.

A Comparative Study of Biogas Reactor Fluid Rheology—Implications for Mixing Profile and Power Demand

Anaerobic digestion (AD) is an established process for integrating waste management with renewable energy and nutrient recovery. Much of the research in this field focuses on the utilisation of new substrates, yet their effects on operational aspects such as fluid behaviour and power requirement for mixing are commonly overlooked, despite their importance for process optimisation. This study analysed rheological characteristics of samples from 21 laboratory-scale continuous stirred-tank biogas reactors (CSTBRs) digesting a range of substrates, in order to evaluate substrate effect on mixing efficiency and power demand through computational fluid dynamics (CFD). The results show that substrate and process parameters, such as solids content and organic loading, all have a significant effect on CSTBR fluid rheology. The correlation levels between rheological and process parameters were different across substrates, while no specific fluid behaviour patterns could be associated with substrate choice. Substrate should thus be considered an equally important rheology effector as process parameters. Additional substrate-related parameters should be identified to explain the differences in correlations between rheological and process parameters across substrate groups. The CFD modelling revealed that the rheology differences among the AD processes have significant implications for mixing efficiency and power demand of the CSTBRs, highlighting the importance of considering the substrate-induced effects on CSTBR rheology before including a new substrate.

Environmental Transformation of Pharmaceutical Formulations: A Scientific Review

Environmental pollution caused by pharmaceuticals and their transformation products (TPs) has become an increasingly important concern, due to the increased use of pharmaceutical formulations exposed to environmental change. Considerable concerns have been raised regarding potential toxic effects of the transformation products of pharmaceutical formulations on human health. Environmental risk assessments are mostly based on one active component, which causes different ecotoxicological effects, albeit the particular component is present in the environment as a part of a multicomponent mixture with different pharmaceuticals and excipients. The purpose of this review was to present the insight and new knowledge recently obtained by studies on the risk of pharmaceutical formulations, including all contained excipients, pharmaceuticals, and their transformation products exposed to the environment. Numerous studies have shown that the level of pharmaceuticals in the environment is below toxic concentration; however, long exposure to very low concentrations can still lead to harmful concentrations in biota. Accordingly, the findings of this study are expected to highlight the existing issues of the effect of pharmaceutical formulations to the environment, including TPs, and help to determine future research directions towards accumulating the data and improving ecological risk assessment.

How the nature of the compounds present in solid and liquid compartments of activated sludge impact its rheological characteristics

Although the role of the solids concentration on the rheological characteristics of sludge is greatly documented in the literature, few studies focused on the impact of the nature of these solids. How the nature of solutes can modify the solid-liquid interactions and thus the rheological properties of the sludge are also slightly explored. Thus, the objective of this study is to investigate the rheological characteristics of activated sludge in relation with the nature of the compounds present in the solid and liquid phases. Rheological measurements were carried out on raw sludge and on sludge modified by mechanical actions and/or addition of solids or solutes. The rheological properties of raw and modified sludges were measured according to flow and dynamic measurements. Results demonstrated that if suspended solid concentration affected sludge rheological parameters, the nature of the solids was quite of importance. The key role of nature and molecular weight of solutes was also highlighted. The results contribute to a better knowledge of the relationship between sludge composition and its rheological properties, which is useful for the optimization of sludge mixing, pumping or aeration and also for the improvement of sludge dewatering, notably by a relevant choice of adjuvant.

A comprehensive review on rheological studies of sludge from various sections of municipal wastewater treatment plants for enhancement of process performance

Large quantities of sludge is generated from different sections of a wastewater treatment plant operation. Sludge can be a solid, semisolid or liquid muddy residual material. Understanding the flow behaviour and rheological properties of sewage sludge at different sections of a wastewater treatment plant (WWTP) is important for the design of pumping system, mixing, hydrodynamics and mass transfer rates of various sludge treatment units, optimization of conditioning dose and for sustainable sludge management. The current article provides a comprehensive review on up to date literature information on rheological behaviour of raw primary sludge, excess activated sludge, thickened excess activated sludge, mixture of raw primary and thickened excess activated sludge (mixed sludge), digested sludge, and biosolid under the influence of different operating parameters and their impacts on process performance. The influences of various process parameters such as solid concentration, temperature, pH, floc particle size, primary to secondary sludge mixing ratio, aging and conditioning agent doses on the rheological behaviour of sludge from different treatment units of WWTPs are critically analysed here. Yield stress was reported to increase with increasing solid concentration for all types of sludge whereas viscosity showed a decreasing trend with decreasing total solid concentration and percentage of thickened excess activated sludge in the mixture. Temperature showed an inverse relationship with yield stress and viscosity. Viscosity was reported to be decreased with decrease in pH. The effect of various conditioning agents on the rheological behaviour of sludge are also discussed here. The applicability and practical significance of various rheological models such as Bingham, Power Law (Ostwald), Herschel-Bulkley, Casson, Sisko, Careau, and Cross models to experimental rheological characteristics of various sludges were presented here. The reported results on various rheological parameters such as shear stress, yield stress, flow index, infinite, zero-rate viscosity, and flow consistency index of different sludge types obtained from the best fitted model were also compiled here. Conclusions have been drawn from the literature reviewed and few suggestions for future research direction are proposed.

Impact of Joule Heating and pH on Biosolids Electro-Dewatering

Electro-dewatering (ED) is a novel technology to reduce the overall costs of residual biosolids processing, transport, and disposal. In this study, we investigated Joule heating and pH as parameters controlling the dewaterability limit, dewatering rate, and energy efficiency. Temperature-controlled electrodes revealed that Joule heating enhances water removal by increasing evaporation and electro-osmotic flow. High temperatures increased the dewatering rate, but had little impact on the dewaterability limit and energy efficiency. Analysis of horizontal layers after 15-min ED suggests electro-osmotic flow reversal, as evidenced by a shifting of the point of minimum moisture content from the anode toward the cathode. This flow reversal was also confirmed by the pH at the anode being below the isoelectric point, as ascertained by pH titration. The important role of pH on ED was further studied by adding acid/base solutions to biosolids prior to ED. An acidic pH reduced the biosolids charge while simultaneously increasing the dewatering efficiency. Thus, process optimization depends on trade-offs between speed and efficiency, according to physicochemical properties of the biosolids microstructure.

Essence of disposing the excess sludge and optimizing the operation of wastewater treatment: rheological behavior and microbial ecosystem

Proper disposal of excess sludge and steady maintenance of the high bioactivity of activated sludge in bioreactors are essential for the successful operation of wastewater treatment plants (WWTPs). Since sludge is a non-Newtonian fluid, the rheological behavior of sludge can therefore have a significant impact on various processes in a WWTP, such as fluid transportation, mixing, oxygen diffusion, mass transfer, anaerobic digestion, chemical conditioning and mechanical dewatering. These are key factors affecting the operation efficiency and the energy consumption of the entire process. In the past decade-due to the production of large quantities of excess sludge associated with the extensive construction of WWTPs and the emergence of some newly-developed techniques for wastewater purification characterized by high biomass concentrations-investigations into the rheology of sludge are increasingly important and this topic has aroused considerable interests. We reviewed a number of investigations into the rheology of sludge, with the purpose of providing systematic and detailed analyses on the related aspects of the rheological behavior of sludge. It is clear that, even though considerable research has focused on the rheology of sludge over a long time period, there is still a need for further thorough investigation into this field. Due to the complex process of bio-treatment in all WWTPs, biological factors have a major influence on the properties of sludge. These influences are however still poorly understood, particularly with respect to the mechanisms involved and magnitude of such impacts. When taking note of the conspicuous biological characteristics of sludge, it becomes important that biological factors, such as the species composition and relative abundance of various microorganisms, as well as the microbial community characteristics that affect relevant operating processes, should be considered.

Rheological characterisation of municipal sludge: a review

Sustainable sludge management is becoming a major issue for wastewater treatment plants due to increasing urban populations and tightening environmental regulations for conventional sludge disposal methods. To address this problem, a good understanding of sludge behaviour is vital to improve and optimize the current state of wastewater treatment operations. This paper provides a review of the recent experimental works in order for researchers to be able to develop a reliable characterization technique for measuring the important properties of sludge such as viscosity, yield stress, thixotropy, and viscoelasticity and to better understand the impact of solids concentrations, temperature, and water content on these properties. In this context, choosing the appropriate rheological model and rheometer is also important.

Concomitant degradation of bisphenol A during ultrasonication and Fenton oxidation and production of biofertilizer from wastewater sludge

Degradation of bisphenol A (BPA), an endocrine disruptor, from wastewater sludge (WWS) has attracted great interest recently. In the present study, the effects of different pre-treatment methods, including ultrasonication (US), Fenton's oxidation (FO) and ferro-sonication (FS) was assessed in terms of increase in solubilization of WWS and simultaneous degradation of BPA. Among US, FO and FS pre-treatment, higher suspended solids (SS), volatile suspended solids (VSS), chemical oxygen demand (COD) and soluble organic carbon (SOC) solubilization (39.7%, 51.2%, 64.5% and 17.6%, respectively) was observed during a ferro-sonication pre-treatment process carried out for 180 min, resulting in higher degradation of BPA (82.7%). In addition, the effect of rheological parameters (viscosity and particle size) and zeta potential on the degradation of BPA in raw and different pre-treated sludges were also investigated. The results showed that a decrease in viscosity and particle size and an increase in zeta potential resulted in higher degradation of BPA. BPA degradation by laccases produced by Sinorhizobium meliloti in raw and pre-treated sludge was also determined. Higher activity of laccases (207.9 U L(-1)) was observed in ferro-sonicated pre-treated sludge (180 min ultrasonic time), resulting in higher removal of BPA (0.083 μg g(-1)), suggesting concomitant biological degradation of BPA.

Influence of ultrasonication and Fenton oxidation pre-treatment on rheological characteristics of wastewater sludge

The effect of ultrasonication and Fenton oxidation as physico-chemical pre-treatment processes on the change of rheology of wastewater sludge was investigated in this study. Pre-treated and raw sludges displayed non-Newtonian rheological behaviour with shear thinning as well as thixotropic properties for total solids ranging from 10 g/L to 40 g/L. The rheological models, namely, Bingham plastic, Casson law, NCA/CMA Casson, IPC Paste, and power law were also studied to characterize flow of raw and pre-treated sludges. Among all rheological models, the power law was more prominent in describing the rheology of the sludges. Pre-treatment processes resulted in a decrease in pseudoplasticity of sludge due to the decrease in consistency index K varying from 42.4 to 1188, 25.6 to 620.4 and 52.5 to 317.9; and increase in flow behaviour index n changing from 0.5 to 0.35, 0.62 to 0.55 and 0.63 to 0.58, for RS, UlS and FS, respectively at solids concentration 10-40 g/L. The correlation between improvement of biodegradability and dewaterability, decrease in viscosity, and change in particle size as a function of sludge pre-treatment process was also investigated. Fenton oxidation facilitated sludge filterability resulting in capillary suction time values which were approximately 50% of the raw sludges, whereas ultrasonication with high input energy deteriorated the filterability. Biodegradability was also enhanced by the pre-treatment processes and the maximum value was obtained (64%, 77% and 73% for raw, ultrasonicated and Fenton oxidized sludges, respectively) at total solids concentration of 25 g/L. Hence, pre-treatment of wastewater sludge modified the rheological properties so that: (1) the flowability of sludge was improved for transport through the treatment train (via pipes and pumps); (2) the dewaterability of wastewater sludge was enhanced for eventual disposal and; (3) the assimilation of nutrients by microorganisms for further value-addition was increased.

Rheological and fractal characteristics of granular sludge in an upflow anaerobic reactor

The rheological and fractal characteristics of the granular sludge in an upflow anaerobic sludge blanket (UASB) reactor were investigated in this study. The influences of sludge concentration and temperature on the rheological properties of the granular sludge were evaluated, and the Bingham model was adopted to describe its rheology. In addition, image analysis was used to determine the sludge fractal dimension. The results indicate that the UASB granular sludge showed a shear-thinning behavior. The relationships between the limiting viscosity and the sludge concentration, as well as the limiting viscosity and temperature could be respectively modeled using an exponential equation and Arrhenius equation well. The Bingham model was able to adequately describe the rheology of the granular sludge. The fractal dimension of the granular sludge, 2.79+/-0.03, was larger than that of some other aggregates, suggesting that the granular sludge were more compact and denser. Furthermore, the relationship between rheological and fractal properties of the granular sludge could be properly described with the model proposed by Shih et al. [1990. Scaling behavior of the elastic properties of colloidal. Phys. Rev. A 42, 4772-4779].