In Situ Controlled Radical Polymerization: A Review on Synthesis of Well-defined Nanocomposites

Using Thermomechanical Properties to Reassess Particles' Dispersion in Nanostructured Polymers: Size vs. Content

Nanoparticle-filled polymers (i.e., nanocomposites) can exhibit characteristics unattainable by the unfilled polymer, making them attractive to engineer structural composites. However, the transition of particulate fillers from the micron to the nanoscale requires a comprehensive understanding of how particle downsizing influences molecular interactions and organization across multiple length scales, ranging from chemical bonding to microstructural evolution. This work outlines the advancements described in the literature that have become relevant and have shaped today's understanding of the processing-structure-property relationships in polymer nanocomposites. The main inorganic and organic particles that have been incorporated into polymers are examined first. The commonly practiced methods for nanoparticle incorporation are then highlighted. The development in mechanical properties-such as tensile strength, storage modulus and glass transition temperature-in the selected epoxy matrix nanocomposites described in the literature was specifically reviewed and discussed. The significant effect of particle content, dispersion, size, and mean free path on thermomechanical properties, commonly expressed as a function of weight percentage (wt.%) of added particles, was found to be better explained as a function of particle crowding (number of particles and distance among them). From this work, it was possible to conclude that the dramatic effect of particle size for the same tiny amount of very small and well-dispersed particles brings evidence that particle size and the particle weight content should be downscaled together.

Co-Influence of Nanofiller Content and 3D Printing Parameters on Mechanical Properties of Thermoplastic Polyurethane (TPU)/Halloysite Nanotube (HNT) Nanocomposites

Thermoplastic polyurethane (TPU) belongs to a polyurethane family that possesses an elongation much higher than 300%, despite having low mechanical strength, which can be overcome by incorporating clay-based halloysite nanotubes (HNTs) as additives to manufacture TPU/HNT nanocomposites. This paper focuses on the co-influence of HNT content and 3D printing parameters on the mechanical properties of 3D printed TPU/HNT nanocomposites in terms of tensile properties, hardness, and abrasion resistance via fused deposition modelling (FDM). The optimum factor-level combination for different responses was determined with the aid of robust statistical Taguchi design of experiments (DoEs). Material characterisation was also carried out to evaluate the surface morphology, nanofiller dispersion, chemical structure, thermal stability, and phase behaviour corresponding to the DoE results obtained. It is evidently shown that HNT level and infill density play a significant role in impacting mechanical properties of 3D-printed TPU/HNT nanocomposites.

Polysaccharide-based nanosystems: a review

Polysaccharide-based nanosystem is an umbrella term for many areas within research and technology dealing with polysaccharides that have at least one of their dimensions in the realm of a few hundreds of nanometers. Nanoparticles, nanocrystals, nanofibers, nanofilms, and nanonetworks can be fabricated from many different polysaccharide resources. Abundance in nature, cellulose, starch, chitosan, and pectin of different molecular structures are widely used to fabricate nanosystems for versatile industrial applications. This review presents the dissolution and modification of polysaccharides, which are influenced by their different molecular structures and applications. The dissolution ways include conventional organic solvents, ionic liquids, inorganic strong alkali and acids, enzymes, and hydrothermal treatment. Rheological properties of polysaccharide-based nano slurries are tailored for the purpose functions of the final products, e.g., imparting electrostatic functions of nanofibers to reduce viscosity by using lithium chloride and octenyl succinic acid to increase the hydrophobicity. Nowadays, synergistic effects of polysaccharide blends are increasingly highlighted. In particular, the reinforcing effect of nanoparticles, nanocrystals, nanowhiskers, and nanofibers to hydrogels, aerogels, and scaffolds, and the double network hydrogels of a rigid skeleton and a ductile substance have been developed for many emerging issues.

Optical Chemosensors based on Spiropyran-Doped Polymer Nanoparticles for Sensing pH of Aqueous Media

Photochromic polymers, which are prepared by the incorporation of photochromic compounds into polymer matrices, show fluorescence emission along with color change under UV light irradiation. Polymer nanoparticles yield high chromic properties at low chromophore loadings, as they have a large surface area to absorb a high level of light irradiation. Particle size is a significant parameter to control optical properties, where the decrease of particle size results in a high light absorption and efficiency of photochromism and fluorescence emission. Reverse atom transfer radical polymerization was used to synthesize methyl methacrylate homopolymer and its copolymers with different comonomers to yield polymers with a narrow molecular weight distribution. Spiropyran was doped to the polymeric nanoparticles during nanoprecipitation to yield photochromic polymer nanoparticles. Particle size below 100 nm for the photochromic nanoparticles was shown by dynamic light scattering. Morphology investigation with microscopic analysis showed spherical morphology for nanoparticles. The photochromic properties of the polymer nanocarriers were studied in both acidic and alkaline media. The results indicated that the pH of the media as well as the copolymer composition significantly affect the optical properties. Therefore, the photochromic polymer nanoparticles could have potential applications as optical pH chemosensors by colorimetric and fluorometric detection mechanisms. The nanoparticles with hydroxyl- or amine-functional groups were shown to be highly efficient for pH chemosensor applications. Finally, photochromic cellulosic papers prepared from the photochromic polymer nanoparticles were highly applicable in the detection of acid vapors.

Preparation of double-layered nanosheets containing pH-responsive polymer networks in the interlayers and their conversion into single-layered nanosheets through the cleavage of cross-linking points

Double-layered nanosheets containing pH-cleavable polymer networks between two niobate layers were prepared by copolymerization of N-isopropylacrylamide and an acid-degradable crosslinker via surface-initiated atom transfer radical polymerization on the surface of hydrated interlayers (interlayer I) of K₄Nb₆O₁₇·3H₂O and subsequent exfoliation by the introduction of tetra-n-butylammonium (TBA) ions into anhydrous interlayers (interlayer II). Moreover, the double-layered nanosheets were converted into single-layered nanosheets by the cleavage of cross-linking points in polymer networks by lowering pH. Fourier transform infrared spectroscopy (FTIR) and thermogravimetry (TG) results showed that polymer networks were present, and nanosheets with a thickness of 10.8 ± 1.6 nm were observed by using an atomic force microscope (AFM) after exfoliation using TBA ions. The thickness of the nanosheets was decreased to 6.1 ± 0.9 nm by lowering the pH, and proton nuclear magnetic resonance (¹H NMR) and UV-vis spectroscopy showed that the degradation of the cross-linkers proceeded, suggesting that the cleavage of the cross-linking points led to the conversion of double-layered nanosheets into single-layered nanosheets.

Polymer-functionalization of carbon nanotube by in situ conventional and controlled radical polymerizations

Functionalization of carbon nanotube (CNT) with polymers has drawn much attention due to its wide range of applications. Polymer-functionalized CNT could exhibit variety of properties, such as responsivity to environmental stimuli, ability of complexation with metal ions, increased dispersibility in different solvents, higher compatibility with polymer matrix, etc. Chemical and physical methods have been developed for the preparation of polymer-functionalized CNT. Polymer chains are chemically bonded to the CNT edge or surface in the chemical methods, which results in highly stable CNT/polymer composites. "Grafting to", "grafting from", and "grafting through" methods are the most common chemical methods for polymer-functionalization of CNT. In "grafting to" method, pre-fabricated polymer chains are coupled with the either functionalized or non-functionalized CNT. In "grafting from" and "grafting through" methods, CNT is functionalized by polymers simultaneously synthesized by in situ polymerization methods. Conventional free radical polymerization (FRP) and also controlled radical polymerization (CRP) are the most promising methods for in situ tethering of polymer brushes onto the surface of CNT due to their control over the grafting density, thickness, and functionality of the polymer brushes. The main focus of this review is on the synthesis of polymer-functionalized CNT via both the "grafting from" and "grafting through" methods on the basis of FRP and CRP routs, which is commonly known as in situ polymerizations. Finally, the most important challenges and applications of the in situ polymer grafting methods are discussed, which could be interesting for the future works.

Polymer grafting on graphene layers by controlled radical polymerization

In situ controlled radical polymerization (CRP) is considered as an important approach to graft polymer brushes with controlled grafting density, functionality, and thickness on graphene layers. Polymers are tethered with chain end or through its backbone to the surface or edge of graphene layers with two in situ polymerization methods of "grafting from" and "grafting through" and also a method based on coupling reactions known as "grafting to". The "grafting from" method relies on the propagation of polymer chains from the surface- or edge-attached initiators. The "grafting through" method is based on incorporation of double bond-modified graphene layers into polymer chains through the propagation reaction. The "grafting to" technique involves attachment of pre-fabricated polymer chains to the graphene substrate. Here, physical and chemical attachment approaches are also considered in polymer-modification of graphene layers. Combination of CRP mechanisms of reversible activation, degenerative (exchange) chain transfer, atom transfer, and reversible chain transfer with various kinds of grafting reactions makes it possible to selectively functionalize graphene layers. The main aim of this review is assessment of the recent advances in the field of preparation of polymer-grafted graphene substrates with well-defined polymers of controlled molecular weight, thickness, and polydispersity index. Study of the opportunities and challenges for the future works in controlling of grafting density, site-selectivity in grafting, and various topologies of the brushes with potential applications in stimuli-responsive surfaces, polymer composites, Pickering emulsions, coating technologies, and sensors is also considered.

To what extent do polymeric stabilizers affect nanoparticles characteristics?

Colloidal synthesis of nanoparticles using polymeric stabilizers as a template of a structure directing agent provided a plethora of opportunities in fabricating nanoparticles (NPs) with controlled size, shape, composition and structural characteristics. To understand the complete potency of polymeric stabilizers during the synthesis of nanoparticles, the relationship between polymer characteristics such as structure, molecular weight and concentration and nanoparticles characteristics is discussed in depth. This review portrays the use of polymers to attain nanostructured materials via covalent and non-covalent approaches. These polymers can also serve as surfaces modifier as well as the growth regulators during the synthesis of nanomaterials. The effect provided by polymers that directs the formation of nanomaterials into desired forms is otherwise hard to achieve. We especially spotlight on the approaches for tuning the characteristic properties of nanoparticles via cautious choice of the polymer system with special focus to stimuli-responsive polymers. This review mainly focusses on answering the main challenging question; what is the ideal polymeric stabilizer system to obtain specific morphology, size and phase structure of nanoparticles? Such vital information will enable rational design of nanoparticles to meet specific needs for different applications.

Cleavage of the Graft Bonds in PVDF-g-St Films by Boiling Xylene Extraction and the Determination of the Molecular Weight of the Graft Chains

To determine the molecular weight of graft chains in grafted films, the polystyrene graft chains of PVDF-g-St films synthesized by a pre-irradiation graft method are cleaved and separated by boiling xylene extraction. The analysis of the extracted material and the residual films by FTIR, nuclear magnetic resonance (NMR), and gel permeation chromatography (GPC) analyses indicates that most graft chains are removed from the PVDF-g-St films within 72 h of extraction time. Furthermore, the molecular weight of the residual films decreases quickly within 8 h of extraction and then remains virtually unchanged up to 72 h after extraction time. The degradation is due to the cleavage of graft bonds, which is mainly driven by the thermal degradation and the swelling of graft chains in solution. This allows determination of the molecular weight of graft chains by GPC analysis of the extracted material. The results indicate that the PVDF-g-St prepared in this study has the structure where one or two graft chains hang from each PVDF backbone.

The light-controlling of temperature-responsivity in stimuli-responsive polymers

Light-controlling of phase separation in temperature-responsive polymer solutions by using light-responsive materials for reversible controlling physical and chemical properties of the media with an out-of-system stimulus with tunable intensity.

Preparation of novel multi-walled carbon nanotubes nanocomposite adsorbent via RAFT technique for the adsorption of toxic copper ions

In the present work, polymer-coated multiwalled carbon nanotube (MWCNT) was prepared via RAFT method. First, a novel trithiocarbonate-based RAFT agent was prepared attached chemically into the surface of MWCNT. In addition, the RAFT co-polymerization of acrylic acid and acrylamide monomers was conducted through the prepared RAFT agent. In the next age, the surface morphology and chemical properties of the prepared components were fully examined by using FTIR, ¹HNMR, SEM, TEM, XRD and TGA/DTG techniques. Finally, the modified MWCNT composite was employed as an excellent adsorbent for the adsorption of copper (II) ions. The results indicated that ion adsorption basically relies on adsorbing time, solution pH, initial copper concentration, and adsorbent dosage. Further, the adsorption kinetics and isotherm analysis demonstrated that the adsorption mode was fitted with the pseudo-second-order and Langmuir isotherm models, respectively. Based on the results of thermodynamic study, the ion adsorption process was endothermic and spontaneous. Finally, based on the experimental results, the surface functionalized MWCNT with hydrophilic groups could be successfully used as a promising selective adsorbent material in wastewater treatment.

Synthesis of magnetic functionalized MWCNT nanocomposite through surface RAFT co-polymerization of acrylic acid and N-isopropyl acrylamide for removal of cationic dyes from aqueous solutions

In this study, magnetic multi-walled carbon nanotube (MMWCNT) composites were prepared via surface reversible addition fragmentation chain transfer (RAFT) co-polymerization of acrylic acid (AA) and N-isopropyl acrylamide (NIPAM) in the presence of Fe₃O₄ nanoparticles. First, a novel RAFT agent (RA) was prepared and then immobilized onto the surface of MWCNT to fabricate RA-g-MWCNT. Then, Fe₃O₄ nanoparticles were attached onto the surface of RA-g-MWCNT. Finally, RAFT co-polymerization of AA and NIPAM monomers was carried out via Fe₃O₄-g-RA-g-MWCNT RAFT agent. The structure and morphology of the prepared polymer-coated MWCNT was examined by FTIR, SEM, TEM, XRD, VSM, and TGA. The adsorption behaviours of the cationic dyes were studied. The equilibrium isotherm and kinetics of cationic dyes were investigated. Thermodynamics investigations also depicted that the adsorptions of cationic dyes were spontaneous and endothermic in nature. The synthesized dye adsorbent with high adsorption capacities, reusability, and easy recovery makes it as a good candidate for wastewater treatment.

Effect of grafted graphene nanosheets on morphology evolution and conductive behavior of poly(methyl methacrylate)/poly(styrene-co-acrylonitrile) blends during isothermal annealing

A facile method was developed for directly grafting poly(methyl methacrylate) (PMMA) to graphene oxide (GO) without surface modification, with the resultant insulating PMMA-g-GO nanosheets further reduced in situ to give conductive grafted reduced graphene oxide (RGO) nanosheets. The effect of PMMA-g-RGO nanosheets on the morphological evolution and conductive behavior of partially miscible blends of poly(methyl methacrylate)/poly (styrene-co-acrylonitrile) (PMMA/SAN) upon annealing above their phase-separation temperature was investigated using phase-contrast microscopy (PCM) with a real-time online digital picoammeter. With phase separation of the blend matrix, the well-dispersed PMMA-g-RGO nanosheets in the homogeneous matrix preferentially migrated to the SAN-rich phase and showed remarkably little aggregation. Surface grafting of PMMA-g-RGO might inhibit the aggregation of nanosheets in the blend matrix and weaken the retardation effect of nanosheets on the morphology evolution of the blend matrix. Furthermore, the percolation behavior of dynamic resistivity for ternary nanocomposites was attributed to the formation of a PMMA-g-RGO conductive network in the SAN-rich phase. The activation energy of conductive pathway formation was closer to the activation energy of flow for PMMA than that of SAN.

The activation energy of conductive pathway formation for PMMA/SAN/PMMA-g-RGO nanocomposites is close to that of flow for PMMA, indicating that DC percolation is mainly related to the mobility of grafted PMMA chains, rather than that of SAN chains.

Nanohybrid polymer brushes on silica for bioseparation

Surface-initiated atom transfer radical polymerization and click chemistry are used to synthesize temperature-responsive polymer brushes for glycoprotein separation.

A free radical assisted strategy for preparing functionalized carbon nanotubes as a highly efficient nucleating agent for poly(l-lactide)

Schematic illumination of the fabrication of the CNT-OEG via free radical polymerization.

Surface-initiated ATRP of styrene from epoxy groups of graphene nanolayers: twofold polystyrene chains and various graft densities

Graphene oxide was functionalized with an initiator containing modifier and subsequently used in different amounts as the precursor for surface-initiated grafting from ATRP of styrene.

Synthesis of multi-hollow clay-armored latexes by surfactant-free emulsion polymerization of styrene mediated by poly(ethylene oxide)-based macroRAFT/Laponite complexes

We report the RAFT-mediated synthesis of Laponite-armored latexes by surfactant-free emulsion polymerization.