Homogeneous Hydrogenation Art of Nitrile Butadiene Rubber: A Review

The spatial distribution and physico-chemical characteristic of microplastics in the sediment and cockle (Anadara granosa) from the coastal waters of East Java, Indonesia, and the health hazards associated with cockle consumption

This study evaluated microplastic (MP) abundances and physico-chemical characteristics in sediments and Anadara granosa along the East Java coast and their health implications. Fibers (74 %) dominated sediment MPs at south coast, while fragments (49-61 %) dominated north coast. Fiber (43-52 %) is the predominant MP in cockle tissues in all locations. Most MP in sediments (31-47 %) and cockle tissues (41-49 %) is black. The majority of microplastics (100-1500 μm) are found in sediment (73-90 %), and cockles (77-79 %). Very weak correlations found between the amount of MP and the length of the cockle shell. However, Spearman correlation shows that as the amount of MP in sediment increases, so does the amount of MP in cockle tissue. Each year, individuals of varying ages consume an average of 20,800 to 156,000 MP items. Cockles contain plasticizer components and microplastic polymers which are classified from II to V regarding of hazard levels, with V being the most hazardous.

The structure and properties of mechanochemically modified acrylonitrile butadiene rubber (NBR)/poly (vinyl chloride) (PVC) scraps and fresh NBR composites

Vulcanized acrylonitrile-butadiene rubber (NBR)/poly (vinyl chloride) (PVC) blends are mainly served as insulation rubber-plastic materials. However, methods to reuse the waste NBR/PVC composites lack research. Here, we found that the mechanochemically modified waste NBR/PVC composites powders (WNPP) could be an alternative to fresh NBR. According to the results, the optimal replacement amount of WNPP for NBR was 20%, and the highest feasible proportion was 40%. WNPP treated by solid-state shear milling technology (S³M) would have a high degree of desulfurization, and the cross-linked chains within WNPP would be transformed into free chains. While co-vulcanizing, the sulfur agents and heat would induce the free chains of WNPP to react with the polymer chains of the NBR substrate, thereby generating dangling chains to form a robust interfacial layer. It was beneficial for the improvement of the mechanical properties of reclaimed products. And the strain of the excellent recycled sample (20C) reached 707%. Moreover, the modified WNPP in the co-vulcanized rubber represented heterogeneity because of the internal residual crosslinked network and the not-melting PVC plastic phase. Although the heterogeneity of WNPP damaged the continuity of the NBR matrix, it also brought a better hysteresis loss capability to the composite. In conclusion, this work expanded the mechanochemical application scope in recycling NBR/PVC wastes.

Hydrogenation of Carboxyl Nitrile Butadiene Rubber Latex Using a Ruthenium-Based Catalyst

Hydrogenated carboxyl nitrile rubber (HXNBR) is endowed with superior mechanical performance and heat–oxygen aging resistance via emulsion hydrogenation of its precursor, i.e., carboxyl nitrile rubber (XNBR). Herein, a ruthenium-based catalyst was prepared to achieve the direct catalytic hydrogenation of XNBR latex. The effects of a series of hydrogenation conditions, such as catalyst dosage, solid content and reaction temperature, as well as the hydrogen pressure, on the hydrogenation reaction were investigated in detail. We found that the hydrogenation rate fell upon increasing the solid content of the XNBR latex, with an XNBR conversion rate of 95.01 mol% in 7 h with 11.25 wt% solid content. As the reaction temperature was increased, the hydrogenation rate first increased and then decreased. The fastest reaction hydrogenation rate was reached at 140 °C, with an XNBR conversion of 95.10 mol% in 5 h. The hydrogenation rate was positively related with the hydrogen pressure employed in the reactor. In view of the safety and cost, a pressure rate of 1300 psi was considered optimal. Similarly, the hydrogenation rate can also be enhanced by adding more catalyst. When 0.05 wt% catalyst was added, the fastest hydrogenation rate was achieved. In summary, the following optimum hydrogenation conditions were determined by using a synthesized ruthenium-based catalyst: 11.25 wt% solid content of XNBR latex, 140 °C of reaction temperature, 1300 psi of hydrogen pressure and 0.05 wt% catalyst. The vulcanization, mechanical performance, aging resistance and oil resistance of the produced HXNBR under the above reaction conditions were systematically investigated.

Synthesis of Low Temperature Resistant Hydrogenated Nitrile Rubber Based on Esterification Reaction

Hydrogenated Nitrile Rubber (HNBR) is widely used in aerospace, petroleum exploration and other fields because of its excellent performances. However, there remains a challenge of balancing the oil resistance and the low temperature resistance for HNBR. In this work, a series of grafted carboxyl nitrile rubber (XNBR) was prepared by the esterification reaction between active functional groups (-COOH) of XNBR and alkanols of different molecular chain lengths (C8H17OH, C12H25OH, C16H33OH, C18H37OH) or Methoxypolyethylene glycols (MPEG) of different molecular weights (Mn = 350, 750, 1000). The structure and low temperature resistance of as-obtained grafted polymers were characterized by Fourier Transform Infrared (FTIR), 1H-NMR and Differential scanning calorimetry (DSC). It was found that the glass transition temperatures (Tg) of grafted XNBR were significantly decreased. MPEG grafted polymers with better low temperature resistance were then selected for hydrogenation. As-prepared hydrogenated XNBR grafted with MPEG-1000 (HXNBR-g-1000) showed the lowest Tg of -29.8 °C and the best low temperature resistance. This work provides a novel and simple preparation method for low temperature resistant HNBR, which might be used potentially in extremely cold environments.

Enzymatic and Chemical Approaches for Post-Polymerization Modifications of Diene Rubbers: Current state and Perspectives

Diene rubbers are polymeric materials which present elastic properties and have double bonds in the macromolecular backbone after the polymerization process. Post-polymerization modifications of rubbers can be conducted by enzymatic or chemical methods. Enzymes are environmentally friendly catalysts and with the increasing demand for rubber waste management, biodegradation and biomodifications have become hot topics of research. Some rubbers are renewable materials and are a source of organic molecules, and biodegradation can be conducted to obtain either oligomers or monomers. On the other hand, chemical modifications of rubbers by click-chemistry are important strategies for the creation and combination of new materials. In a way to expand the scope of uses to other non-traditional applications, several and effective modifications can be conducted with diene rubbers. Two groups of efficient tools, enzymatic, and chemical modifications in diene rubbers, are summarized in this review. By analyzing stereochemical and reactivity aspects, the authors also point to some applications perspectives for biodegradation products and to rational modifications of diene rubbers by combining both methodologies.

Molecular simulations of gas transport in hydrogenated nitrile butadiene rubber and ethylene-propylene-diene rubber

Diffusion and sorption of five gases (H₂, N₂, O₂, CO₂, CH₄) in hydrogenated nitrile butadiene rubber (HNBR) and ethylene–propylene–diene rubber (EPDM) have been investigated by molecular dynamics (MD) and grand canonical Monte Carlo (GCMC) simulations. The diffusion coefficients of gas molecules in HNBR and EPDM are well correlated with the effective penetrant diameter except for CO₂. CO₂ shows a lower diffusion coefficient due to its linear shape. Additionally, the favorable interaction between CO₂ and HNBR is another factor for its lower diffusion coefficient in HNBR. HNBR shows lower diffusion coefficients than EPDM. This is because the polar –CN groups in HNBR chains increase interchain cohesion and result in tight intermolecular packing, low free volume and poor chain mobility, which decreases the diffusion coefficients of HNBR. The solubility coefficients of CH₄, O₂, N₂ and H₂ in HNBR are lower than those in EPDM, which is a result of the weak HNBR–penetrant interactions and low free volume of HNBR. However, the solubility coefficient of CO₂ in HNBR is higher than in EPDM. This is attributed to the strong interaction between CO₂ and HNBR. H₂, O₂, N₂ and CH₄ show lower permeability coefficients in HNBR than in EPDM, while CO₂ has higher permeability coefficients in HNBR. These molecular details provide critical information for the understanding of structures and gas transport between HNBR and EPDM.

Diffusion and sorption of five gases (H₂, N₂, O₂, CO₂, CH₄) in HNBR and EPDM were explored by MD and GCMC simulations.

One-step Synthesis of End-Functionalized Hydrogenated Nitrile-Butadiene Rubber by Combining the Functional Metathesis with Hydrogenation

End-functionalized hydrogenated polymers obtained from nitrile-butadiene rubber (NBR) yield new materials with suitable properties for a number of applications as sealing material and adhesives. We investigated the one-step synthesis of ester end-functionalized hydrogenated nitrile-butadiene rubber (EF-HNBR) by combining the functional metathesis with the hydrogenation of NBR in the presence of the 2nd generation Grubbs catalyst and a functionalized olefin as a chain transfer agent (CTA). We established the operating conditions for the effective production of saturated functional polymers with a high degree of hydrogenation, high chemo-selectivity and moderate molecular weight. The structures of the products were confirmed by FT-IR and 1H-NMR spectroscopy, rubber molecular weight, and distribution determined by using gel permeation chromatography (GPC); their thermal properties were determined by thermo-gravimetric analysis (TGA) and different scanning calorimetry (DSC).

The effect of organosilicon modifier structure on the efficiency of the polybutadiene hydrosilylation process

Real-time FT-IR spectroscopy permitted us to determine the influence of steoelectronic properties of functional groups on hydrosilylation. This allowed the synthesis of polybutadienes equipped with attractive silicon-based functional groups.

Branched EHNBR and its properties with enhanced low-temperature performance and oil resistance

Epoxide nitrile butadiene rubber (ENBR) was prepared via in situ epoxidation from nitrile butadiene rubber (NBR) with acetic acid and hydrogen peroxide. ENBR had been selectively hydrogenated in the presence of a homogeneous Wilkinson catalyst. The hydrogenated epoxide nitrile butadiene rubber (EHNBR) and ENBR were characterized by infra-red and proton nuclear magnetic resonance. No change was noted in the epoxy content of the polymer after the reaction. The catalyst is highly selective in reducing carbon–carbon double bonds in the presence of epoxy groups. DSC analysis reveals the T_g of ENBR varied linearly with molar epoxide content and the T_g value increased by 0.82 °C per mol%. It also found that the introduction of epoxy groups can effectively reduce the extent of crystallization by impairing the regularity of the molecular chain, but crystalline structure was difficult to completely eliminate. Therefore, anhydrides were selected as ring-opening reagents to react with epoxy groups in EHNBR. The products, branched EHNBR, were characterized by infra-red and proton nuclear magnetic resonance. The conversion rate of the epoxide group was calculated by ¹H NMR. The glass transition temperature of EHNBR-g-heptyl group was −34.1 °C, and its DSC curve demonstrated no crystal structure. The coefficient of cold resistance under compression of EHNBR grafted propyl ester was 0.36, which represented a superior low-temperature performance. Furthermore, residual epoxy groups and ester groups extremely enhanced the oil resistance of HNBR.

Epoxide nitrile butadiene rubber (ENBR) was prepared via in situ epoxidation from nitrile butadiene rubber (NBR) with acetic acid and hydrogen peroxide.

Synthesis of Pd/SiO2 Catalysts in Various HCl Concentrations for Selective NBR Hydrogenation: Effects of H+ and Cl- Concentrations and Electrostatic Interactions

A series of silica supported Pd (Pd/SiO₂) catalysts were prepared in various HCl concentrations (C _HCl) of the impregnation solution with different electrostatic interactions between Pd precursor and support, and their catalytic properties were evaluated by the selective hydrogenation of nitrile butadiene rubber (NBR). The results show that with the C _HCl increasing from 0.1 to 5 M, the particle size of Pd nanoparticles dramatically decreases from 24.2 to 5.1 nm and stabilizes at ∼5 nm when C _HCl is higher than 2 M. Using the catalysts prepared with a high C _HCl (>2 M), an excellent hydrogenation degree (HD) of ∼94% with 100% selectivity to C=C can be acquired under mild conditions. Interestingly, the HD could be remarkably increased from 65 to 92% by increasing only C _Cl ^- from 0.1 to 2 M with the addition of NaCl while keeping C _{H ⁺} at 0.1 M. This is because PdCl₄ ^2- is the predominant existing form of precursor at high C _{Cl ^-} , which has a strong electrostatic attraction with the positively charged support favorable for the formation of small-sized Pd nanoparticles over silica. Notably, Pd leaching behavior during the hydrogenation reaction is closely related to C _{H ⁺} , and the higher the C _{H ⁺} , the less Pd residues are detected in the hydrogenated NBR. Our contribution is to provide a facile strategy to synthesize effective and stable Pd/SiO₂ catalysts via adjusting the electrostatic interaction, which exhibits a high activity and selectivity for NBR hydrogenation.

Effect of Systematic Hydrogenation on the Phase Behavior and Nanostructural Dimensions of Block Copolymers

Unsaturated polydienes are frequently hydrogenated to yield polyolefins that are more chemically stable. Here, the effects of partial hydrogenation on the phase behavior and nanostructure of polyisoprene-containing block copolymers are investigated. To ensure access to the order-disorder transition temperature (T_ODT) over a wide temperature range, we examine copolymers with at least one random block. Dynamic rheological and scattering measurements indicate that T_ODT increases linearly with increasing hydrogenation. Small-angle scattering reveals that the temperature-dependence of the Flory-Huggins parameter changes and the microdomain period increases, while the interfacial thickness decreases. The influence of hydrogenation becomes less pronounced in more constrained multiblock copolymers.

Isotactic and Syndiotactic Alternating Ethylene/Propylene Copolymers Obtained Through Non-Catalytic Hydrogenation of Highly Stereoregular cis-1,4 Poly(1,3-diene)s

The homogeneous non-catalytic hydrogenation of cis-1,4 poly(isoprene), isotactic cis-1,4 poly(1,3-pentadiene) and syndiotactic cis-1,4 poly(1,3-pentadiene) with diimide, formed by thermal decomposition of para-toluenesulfonylhydrazide, is examined. Perfectly alternating ethylene/propylene copolymers having different tacticity (i.e., isotactic and syndiotactic), which are difficult to synthesize by stereospecific copolymerization of the corresponding monomers, are obtained. Both isotactic and syndiotactic alternating ethylene/propylene copolymers are amorphous, with very low glass transition temperatures.

A hydrogenated hydroxy-terminated butadiene–acrylonitrile copolymer-based polyurethane elastomer with improved mechanical properties and aging resistance

A hydrogenated hydroxy-terminated butadiene–acrylonitrile copolymer (HHTBN)-based polyurethane elastomer (PUE) was prepared by using HHTBN as the soft segments in a casting method.

A ternary Rh complex catalyst highly active and stable in the hydrogenation of acrylonitrile–butadiene rubber

A ternary Rh-base catalyst, T-Rh-PPh₃, shows better resistance to oxidation than RhCl(PPh₃)₃, ascribed to the phenolic hydroxyl structures in tannin.

Enhanced catalytic properties of rhodium nanoparticles deposited on chemically modified SiO2 for hydrogenation of nitrile butadiene rubber

Rh NPs deposited on chemical modified SiO₂ is an effective, selective and recyclable catalyst for hydrogenation of nitrile butadiene rubber.

One-step fabrication of RGO/HNBR composites via selective hydrogenation of NBR with graphene-based catalyst

Enhanced mechanical and electrical RGO/HNBR composite was prepared by hydrogenation of NBR with grapheme-based catalyst.