Measurement Methods for Solubility and Diffusivity of Gases and Supercritical Fluids in Polymers and Its Applications

Predicting polymer solubility from phase diagrams to compatibility: a perspective on challenges and opportunities

Polymer processing, purification, and self-assembly have significant roles in the design of polymeric materials. Understanding how polymers behave in solution (e.g., their solubility, chemical properties, etc.) can improve our control over material properties via their processing-structure-property relationships. For many decades the polymer science community has relied on thermodynamic and physics-based models to aid in this endeavor, but all rely on disparate data sets and use-case scenarios. Hence, there are still significant challenges to predict a priori the solubility of a polymer, whether it is for selecting sustainable solvents, obtaining thermodynamic parameters for phase separation, or navigating the coexistence curve. This perspective aims to discuss the different approaches of applying computational tools to predict polymer solubility, with a significant focus on machine learning techniques to capture the rapid progress in that space. We examine challenges and opportunities that remain for creating a comprehensive solubility toolset that can accelerate the design of a broad range of applications including films, membranes, and pharmaceuticals.

High performance plant-derived thermoplastic polyester elastomer foams achieved by manipulating charging order of mixed blowing agents

Plant-derived thermoplastic polyester elastomer (TPEE) is an environment friendly polymer known for its exceptional tear strength and mechanical properties, whose monomers are generated from crops. To prepare high-performance TPEE foams is still challenging due to the intrinsic shrinkage behavior. Herein, two microcellular foaming routes with different charging orders of mixed blowing agents, namely "CO2 firstly charging process (CO2-F-process)" and "N2 firstly charging process (N2-F-process)", were developed to elucidate the effects of mixed blowing agents on foaming behavior. Compared with the case in N2-F-process, more carbon dioxide and less nitrogen were adsorbed in CO2-F-process. Thus, TPEE foams prepared by N2-F-process show less shrinkage and higher creep recovery ratio than those prepared by CO2-F-process. Thanks to better structural stability and smaller shrinkage, TPEE foams prepared by N2-F-process exhibited enhanced strength and resilience. For the foams with similar density, compression strength can be increased by 52 %, and energy loss coefficient can be reduced to 50 %, by using N2-F-process. Thus, not only biomass TPEE foams with enhanced mechanical performance shows promising prospects in those areas that needs lightweight, insulation and high resilience, but also novel microcellular foaming technique with mixed blowing agents opens a new way for developing high-performance polymeric foams.

Review of the Hydrogen Permeation Test of the Polymer Liner Material of Type IV On-Board Hydrogen Storage Cylinders

Type IV hydrogen storage cylinders comprise a polymer liner and offer advantages such as lightweight construction, high hydrogen storage density, and good fatigue performance. However, they are also characterized by higher hydrogen permeability. Consequently, it is crucial for the polymer liner material to exhibit excellent resistance to hydrogen permeation. International organizations have established relevant standards mandating hydrogen permeation tests for the liner material of type IV on-board hydrogen storage cylinders. This paper provides a comprehensive review of existing research on hydrogen permeability and the hydrogen permeation test methods for the polymer liner material of type IV on-board hydrogen storage cylinders. By delving into the hydrogen permeation mechanism, a better understanding can be gained, offering valuable references for subsequent researchers in this field. This paper starts by thoroughly discussing the hydrogen permeation mechanism of the liner material. It then proceeds to compare and analyze the hydrogen permeation test methods specified by various standards. These comparisons encompass sample preparation, sample pretreatment, test device, test temperature and pressure, and qualification indicators. Then, this study offers recommendations aimed at enhancing the hydrogen permeation test method for the liner material. Additionally, the influence of test temperature, test pressure, and polymer material properties on the hydrogen permeability of the liner material is discussed. Finally, the influences of the test temperature, test pressure, and polymer material properties on the hydrogen permeability of the liner material are discussed. Future research direction on the hydrogen permeability and hydrogen permeation test method of the liner material of the type IV hydrogen storage cylinder has been prospected.

The Effect of Cooling Rates on Thermal, Crystallization, Mechanical and Barrier Properties of Rotational Molding Polyamide 11 as the Liner Material for High-Capacity High-Pressure Vessels

The rapid development of hydrogen fuel cells has been paralleled by increased demand for lightweight type IV hydrogen storage vessels with high hydrogen storage density, which raises the performance requirements of internal plastic liners. An appropriate manufacturing process is important to improve the quality of polymer liners. In this paper, DSC, WAXD, a universal testing machine and a differential pressure gas permeameter were used to investigate the effect of the cooling rate of the rotational molding polyamide 11 on the thermal, crystallization, mechanical and barrier properties. The cooling rate is formulated according to the cooling rate that can be achieved in actual production. The results suggest that two PA11 liner materials initially exhibited two-dimensional (circular) growth under non-isothermal crystallization conditions and shifted to one-dimensional space growth due to spherulite collision and crowding during the secondary crystallization stage. The slower the cooling process, the greater the crystallinity of the specimen. The increase in crystallinity significantly improved the barrier properties of the two PA11 liner materials, and the gas permeability coefficient was 2-3-fold higher than at low crystallinity. Moreover, the tensile strength, the tensile modulus, the flexural strength, and the flexural modulus increased, and the elongation at break decreased as the crystallinity increased.

Effect of Crystallinity on Young’s Modulus of Porous Materials Composed of Polyethylene Terephthalate Fibers in the Presence of Carbon Dioxide

Carbon dioxide (CO₂)-assisted polymer compression method is used for plasticizing polymers with subcritical CO₂ and then crimping the polymer fibers. Given that this method is based on crimping after plasticization by CO₂, it is very important to know the degree of plasticization. In this study, heat treatment was gently applied on raw material fibers to obtain fibers with different degrees of crystallinity without changing the shape of the fibers. Simultaneously, two types of sheets were placed in a pressure vessel to compare the degree of compression and the degree of hardness. Furthermore, a model was used to derive the relative Young’s modulus of porous materials composed of polymer fibers with different degrees of crystallinity. In the model, the amount of strain was calculated according to the Young’s modulus as a function of porosity and reflected in compression. Young’s modulus of porous polymers in the presence of CO₂ has been shown to vary significantly with slight differences in crystallinity, indicating that extremely low crystallinity is significant for plasticizing the polymer by CO₂.

Robust and Multifunctional Porous Polyetheretherketone Fiber Fabricated via a Microextrusion CO2 Foaming

Fabrication of multifunctional porous fibers with excellent mechanical properties has attracted abundant attention in the fields of personal thermal management textiles and smart wearable devices. However, the high cost and harsh preparation environment of the traditional solution-solvent phase separation method for making porous fibers aggravates the problems of resource consumption and environmental pollution. Herein, a microextrusion process that combines environmentally friendly CO₂ physical foaming with fused deposition modeling technology is proposed, via the dual features of high gas uptake and restricted cell growth, to implement the continuous production of porous polyetheretherketone (PEEK) fibers with a production efficiency of 10.5 cm s^-1 . The porous PEEK fiber exhibits excellent stretchability (234.8% strain) and good high-temperature thermal insulation property. The open-cell structure on the surface is favorable for the adsorption to achieve superhydrophobicity (154.4°) and high-efficiency photocatalytic degradation of rhodamine B (90.4%). Moreover, the parameterized controllability of the cell structure is beneficial to widening the multifunctional window. In short, the first porous PEEK physical foaming fiber, which opens up a new avenue for the application expansion, especially in the medical field, is realized.

Modelling Sorption Thermodynamics and Mass Transport of n-Hexane in a Propylene-Ethylene Elastomer

Optimization of post polymerization processes of polyolefin elastomers (POE) involving solvents is of considerable industrial interest. To this aim, experimental determination and theoretical interpretation of the thermodynamics and mass transport properties of POE-solvent mixtures is relevant. Sorption behavior of n-hexane vapor in a commercial propylene-ethylene elastomer (V8880 VistamaxxTM from ExxonMobil, Machelen, Belgium) is addressed here, determining experimentally the sorption isotherms at temperatures ranging from 115 to 140 °C and pressure values of n-hexane vapor up to 1 atm. Sorption isotherms have been interpreted using a Non Random Lattice Fluid (NRLF) Equation of State model retrieving, from data fitting, the value of the binary interaction parameter for the n-hexane/V8880 system. Both the cases of temperature-independent and of temperature-dependent binary interaction parameter have been considered. Sorption kinetics was also investigated at different pressures and has been interpreted using a Fick's model determining values of the mutual diffusivity as a function of temperature and of n-hexane/V8880 mixture composition. From these values, n-hexane intra-diffusion coefficient has been calculated interpreting its dependence on mixture concentration and temperature by a semi-empiric model based on free volume arguments.

Extreme Foaming Modes for SCF-Plasticized Polylactides: Quasi-Adiabatic and Quasi-Isothermal Foam Expansion

The experimental evidence on depressurization foaming of the amorphous D,L-polylactide, which is plasticized by subcritical (initial pressures below the critical value) or supercritical (initial pressures above the critical value) carbon dioxide at a temperature above the critical value, relates to two extreme cases: a slow quasi-isothermal foam expansion, and a rapid quasi-adiabatic expansion. Under certain conditions, the quasi-isothermal mode is characterized by the non-monotonic dependencies of the foam volume on the external pressure that are associated with the expansion-to-shrinkage transition. The quasi-adiabatic and quasi-isothermal expansions are characterized by a significant increase in the degree of foam expansion under conditions where the CO₂ initial pressure approaches the critical value. The observed features are interpreted in terms of the energy balance in the foam volume and the phenomenological model based on the equation of the foam state. The expansion-to-shrinkage condition is based on the relationship between the average bubble radius and the pressure derivative of the surface tension for the plasticized polylactide. The maximum expansion ratio of the rapidly foamed polylactide in the vicinity of the critical point is interpreted in terms of the maximum decrement of the specific internal energy of the foaming agent (carbon dioxide) in the course of depressurization.