Recyclable and (Bio)degradable Polyesters in a Circular Plastics Economy

Polyesters carrying polar main-chain ester linkages exhibit distinct material properties for diverse applications and thus play an important role in today's plastics economy. It is anticipated that they will play an even greater role in tomorrow's circular plastics economy that focuses on sustainability, thanks to the abundant availability of their biosourced building blocks and the presence of the main-chain ester bonds that can be chemically or biologically cleaved on demand by multiple methods and thus bring about more desired end-of-life plastic waste management options. Because of this potential and promise, there have been intense research activities directed at addressing recycling, upcycling or biodegradation of existing legacy polyesters, designing their biorenewable alternatives, and redesigning future polyesters with intrinsic chemical recyclability and tailored performance that can rival today's commodity plastics that are either petroleum based and/or hard to recycle. This review captures these exciting recent developments and outlines future challenges and opportunities. Case studies on the legacy polyesters, poly(lactic acid), poly(3-hydroxyalkanoate)s, poly(ethylene terephthalate), poly(butylene succinate), and poly(butylene-adipate terephthalate), are presented, and emerging chemically recyclable polyesters are comprehensively reviewed.

Critical advances and future opportunities in upcycling commodity polymers

The vast majority of commodity plastics do not degrade and therefore they permanently pollute the environment. At present, less than 20% of post-consumer plastic waste in developed countries is recycled, predominately for energy recovery or repurposing as lower-value materials by mechanical recycling. Chemical recycling offers an opportunity to revert plastics back to monomers for repolymerization to virgin materials without altering the properties of the material or the economic value of the polymer. For plastic waste that is either cost prohibitive or infeasible to mechanically or chemically recycle, the nascent field of chemical upcycling promises to use chemical or engineering approaches to place plastic waste at the beginning of a new value chain. Here state-of-the-art methods are highlighted for upcycling plastic waste into value-added performance materials, fine chemicals and specialty polymers. By identifying common conceptual approaches, we critically discuss how the advantages and challenges of each approach contribute to the goal of realizing a sustainable plastics economy.

Towards a Better Understanding of Delamination of Multilayer Flexible Packaging Films by Carboxylic Acids

Recycling multilayer plastic packaging is challenging due to its intrinsic compositional heterogeneity. A promising route to increase recycling rates for these materials is delamination, which allows recycling the polymers separately. Yet, this process is not well understood on a fundamental level. This study aimed to obtain first principles-based insights of the delamination mechanism of multilayer flexible packaging film (MFPF) with carboxylic acids. Delamination of MFPFs was described through a model based on Fick's first law of diffusion and first-order dissolution kinetics of polyurethane adhesives. The model was experimentally tested on 5 different MFPFs at different temperatures (50-75 °C), formic acid concentrations (50-100 vol %), and solid/liquid (S/L) ratios (0.005, 0.025, and 0.12 g mL-1 ). Under the studied conditions the model proved to successfully estimate the delamination time of MFPF with the average Theil's Inequality Coefficient (TIC) value of 0.14. Essential for scaling-up delamination processes is the possibility to use high S/L ratios as the solubility of the adhesive is rarely limiting.

Differentiation of Polyamide 6, 6.6, and 12 Contaminations in Polyolefin-Recyclates Using HPLC Coupled to Drift-Tube Ion-Mobility Quadrupole Time-of-Flight Mass Spectrometry

Recycling is a current hot topic with a focus especially on plastics. The quality of such plastic recyclates is of utmost importance for further processing because impurities lead to a reduction thereof. Contaminations originating from other polymers are highly problematic due to their immiscibility with the recyclate, leading to possible product failures. Therefore, methods for the determination of polymer impurities in recyclates should be investigated. In this paper, an approach for the identification of three different polyamide grades (polyamide 6, 6.6, and 12) is presented, applicable for the analysis of polyolefin-recyclates. An HPLC equipped with a drift-tube ion-mobility QTOF-MS was used for the identification and differentiation of compounds originating from the polyamides, which were then used as markers. These marker compounds are specific for each type and can be identified by their corresponding value of the collision cross section (CCS). After a simple sample preparation, all three types of polyamides were identified within one measurement. In particular, the problematic differentiation of polyamide 6 and 6.6 was easily made possible.

Effect of SEBS and OBC on the Impact Strength of Recycled Polypropylene/Talc Composites

In this paper, we report a study on the use of a linear triblock copolymer based on styrene and ethylene/butylene (SEBS) and a polypropylene (PP)-based olefin block copolymer (OBC) for improving the impact strength of a recycled polypropylene (PP) from packaging waste. Talc was used as a reinforcing filler in order to prepare a material suitable for being used in the automotive sector. The composite mixtures were prepared by melt extrusion, and the samples were manufactured by injection molding. Impact strength was evaluated by Izod tests, and a morphological study of the produced fractures was performed. As a result, a composite with substantially improved impact properties was prepared, with a two-fold increase of the impact strength in the case of unnotched specimens, while only a limited positive effect was produced on notched specimens. Since talc-filled PP is a typical material used in the automotive sector, the obtained results demonstrate that post-consumer PP coming from the municipal waste collection of plastic packaging can be successfully used in car components with no compromise in terms of mechanical requirements.

Bio-Based PBT-DLA Copolyester as an Alternative Compatibilizer of PP/PBT Blends

The aim of this work was to assess whether synthesized random copolyester, poly(butylene terephthalate-r-butylene dilinoleate) (PBT–DLA), containing bio-based components, can effectively compatibilize polypropylene/poly(butylene terephthalate) (PP/PBT) blends. For comparison, a commercial petrochemical triblock copolymer, poly(styrene-b-ethylene/butylene-b-styrene) (SEBS) was used. The chemical structure and block distribution of PBT–DLA was determined using nuclear magnetic resonance spectroscopy and gel permeation chromatography. PP/PBT blends with different mass ratios were prepared via twin-screw extrusion with 5 wt% of each compatibilizer. Thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis were used to assess changes in phase structure of PP/PBT blends. Static tensile testing demonstrated marked improvement in elongation at break, to ~18% and ~21% for PBT–DLA and SEBS, respectively. Importantly, the morphology of PP/PBT blends compatibilized with PBT–DLA copolymer showed that it is able to act as interphase modifier, being preferentially located at the interface. Therefore, we conclude that by using polycondensation and monomers from renewable resources, it is possible to obtain copolymers that efficiently modify blend miscibility, offering an alternative to widely used, rubber-like petrochemical styrene compatibilizers.

Mechanistic study of maleic anhydride grafting onto fatty double bonds using mass spectrometry

RATIONALE

The grafting of maleic anhydride onto fatty C=C double bonds is a well-known and used method to functionalize triglyceride molecules. Nevertheless, grafted products are not actually structurally well defined. In this work, the thermal grafting of maleic anhydride onto (un)saturated fatty acid esters without the use of an initiator was characterized in order to determine the nature of the products formed during this reaction.

METHODS

Complementary spectrometric techniques, ESI-MS(n) (ion-trap mass spectrometer), IMS-MS(n) (Q-IMS-TOFMS) and GC/MS, were used to identify the grafted products which were prepared using either ethyl oleate (EtO) or methyl linoleate (MeL) as model molecules and maleic anhydride (MA). Lithiated adducts were investigated since they yield useful structural information when subjected to collision-induced dissociation (CID) in tandem mass spectrometry.

RESULTS

A high number of products are formed during MA grafting and various reaction types could occur. Radical addition of maleic anhydride followed by combination or elimination reactions led to succinic and maleic anhydride grafting, respectively. The addition occurred with or without double-bond shift; the resulting derivatives showed succinic and maleic anhydride branching in the α-position relative to the double bond or onto the carbon atom of the initial double bond. Some structures obtained by radical addition and combination were also consistent with the Alder ene functionalization reaction. The Diels-Alder addition between di-unsaturated fatty acid chains and maleic anhydride could yield cyclic forms of MA-grafted derivatives.

CONCLUSIONS

We have shown that ESI-MS(n) and IMS-MS(n) allow the identification of grafted products providing relevant structural information concerning isomers. These methods permit the rapid and direct analyses of 'crude reaction mixtures'.