Free Surface Relaxations of Star-Shaped Polymer Films

Flattened chains dominate the adsorption dynamics of loosely adsorbed chains on modified planar substrates

Herein, the adsorption of polystyrene (PS) on phenyl-modified SiO2-Si substrates was investigated. Different from those for PS adsorption on a neat SiO2-Si substrate, the growth rate (vads) in the linear regime and hads/Rg (hads, thickness of flattened and loosely adsorbed layers on the substrate; Rg, radius of gyration) declined with increasing molecular weight (Mw) of PS and the phenyl content on the modified substrates, while the thickness of the flattened layer (hflat) and its coverage increased with increasing phenyl content. The results indicated that the adsorption of loose chains was controlled by the adsorption of flattened chains, as it only occurred in the empty contact sites remaining after the adsorption of flattened chains. Before approaching quasi-equilibrium (t < tcross), the number of flattened chain contact sites increased due to an enthalpically favorable process and, correspondingly, their spatial positions dynamically changed, which perturbed the adsorption of loose chains. When the adsorption of flattened chains reached quasi-equilibrium (t > tcross), the adsorption of loose chains was determined by the empty contact sites. The coverage of flattened chains and time to reach quasi-equilibrium were increased with more phenyl groups on the substrate, enhancing π-π interfacial interactions and resulting in a decreased adsorption rate and fewer loosely adsorbed chains. Mw-dependent vads and hads/Rg differed on phenyl-modified substrates compared to the neat SiO2-Si substrate owing to fewer empty contact sites for loose chains. The study findings improve our understanding of the mechanism responsible for the formation and structure of the adsorbed layer on solid surfaces.

Polymers under nanoconfinement: where are we now in understanding local property changes?

Polymers are increasingly being used in applications with nanostructured morphologies where almost all polymer molecules are within a few tens to hundreds of nanometers from some interface. From nearly three decades of study on polymers in simplified nanoconfined systems such as thin films, we have come to understand property changes in these systems as arising from interfacial effects where local dynamical perturbations are propagated deeper into the material. This review provides a summary of local glass transition temperature T_g changes near interfaces, comparing across different types of interfaces: free surface, substrate, liquid, and polymer-polymer. Local versus film-average properties in thin films are discussed, making connections to other related property changes, while highlighting several historically important studies. By experimental necessity, most studies are on high enough molecule weight chains to be well entangled, although aspects that connect to lower molecule weight materials are described. Emphasis is made to identify observations and open questions that have yet to be fully understood such as the evidence of long-ranged interfacial effects, finite domain size, interfacial breadth, and chain connectivity.

Irreversible adsorption of polymer melts and nanoconfinement effects

For almost a decade, growing experimental evidence has revealed a strong correlation between the properties of nanoconfined polymers and the number of chains irreversibly adsorbed onto nonrepulsive interfaces, e.g. the supporting substrate of thin polymer coatings, or nanofillers dispersed in polymer melts. Based on such a correlation, it has already been possible to tailor structural and dynamics properties - such as the glass transition temperature, the crystallization rate, the thermal expansion coefficients, the viscosity and the wettability - of nanomaterials by controlling the adsorption kinetics. This evidence indicates that irreversible adsorption affects nanoconfinement effects. More recently, also the opposite phenomenon was experimentally observed: nanoconfinement alters interfacial interactions and, consequently, also the number of chains adsorbed in equilibrium conditions. In this review we discuss this intriguing interplay between irreversible adsorption and nanoconfinement effects in ultrathin polymer films. After introducing the methods currently used to prepare adsorbed layers and to measure the number of irreversibly adsorbed chains, we analyze the models employed to describe the kinetics of adsorption in polymer melts. We then discuss the structure of adsorbed polymer layers, focusing on the complex macromolecular architecture of interfacial chains and on their thermal expansion; we examine the way in which the structure of the adsorbed layer affects the thermal glass transition temperature, vitrification, and crystallization. By analyzing segmental dynamics of 1D confined systems, we describe experiments to track the changes in density during adsorption. We conclude this review with an analysis of the impact of nanoconfinement on adsorption, and a perspective on future work where we also address the key ideas of irreversibility, equilibration and long-range interactions.

Interface Characteristics of Neat Melts and Binary Mixtures of Polyethylenes from Atomistic Molecular Dynamics Simulations

Molecular dynamics simulations of free-standing thin films of neat melts of polyethylene (PE) chains up to C150H302 and their binary mixtures with n-C13H28 are performed employing a united atom model. We estimate the surface tension values of PE melts from the atomic virial tensor over a range of temperatures, which are in good agreement with experimental results. Compared with short n-alkane systems, there is an enhanced surface segregation of methyl chain ends in longer PE chains. Moreover, the methyl groups become more segregated in the surface region with decreasing temperature, leading to the conclusion that the surface-segregation of methyl chain ends mainly arises from the enthalpic origin attributed to the lower cohesive energy density of terminal methyl groups. In the mixtures of two different chain lengths, the shorter chains are more likely to be found in the surface region, and this molecular segregation in moderately asymmetric mixtures in the chain length (C13H28 + C44H90) is dominated by the enthalpic effect of methyl chain ends. Such molecular segregation is further enhanced and dominated by the entropic effect of conformational constraints in the surface for the highly asymmetric mixtures containing long polymer chains (C13H28 + C150H3020). The estimated surface tension values of the mixtures are consistent with the observed molecular segregation characteristics. Despite this molecular segregation, the normalized density of methyl chain ends of the longer chain is more strongly enhanced, as compared with the all-segment density of the longer chain itself, in the surface region of melt mixtures. In addition, the molecular segregation results in higher order parameter of the shorter-chain segments at the surface and deeper persistence of surface-induced segmental order into the film for the longer chains, as compared with those in neat melt films.

Substrate Roughness Speeds Up Segmental Dynamics of Thin Polymer Films

We show that the segmental mobility of thin films of poly(4-chlorostyrene) prepared under nonequilibrium conditions gets enhanced in the proximity of rough substrates. This trend is in contrast to existing treatments of roughness which conclude it is a source of slower dynamics, and to measurements of thin films of poly(2-vinylpiridine), whose dynamics is roughness invariant. Our experimental evidence indicates the faster interfacial dynamics originate from a reduction in interfacial density, due to the noncomplete filling of substrate asperities. Importantly, our results agree with the same scaling that describes the density dependence of bulk materials, correlating segmental mobility to a term exponential in the specific volume, and with empirical relations linking an increase in glass transition temperature to larger interfacial energy.

Solution filtering affects the glassy dynamics of spincoated thin films of poly(4-chlorostyrene)

We investigated the impact of sample preparation on the glassy dynamics of thin films of poly(4-chlorostyrene), a polymer whose molecular mobility is particularly sensitive to changes in the specific volume. Samples were obtained by spincoating, the technique most commonly used to prepare thin organic layers, which consists of pouring dilute polymer solutions onto a plate rotating at a high rate. Our experimental results demonstrate that filtering the solutions before spincoating affects the value of the segmental relaxation time of the as-prepared films. Thin polymer layers obtained via filtered solutions show accelerated segmental dynamics upon confinement at the nanoscale level, once below 100nm, while the samples obtained via unfiltered solutions exhibit bulk-like dynamics down to 15-20nm. We analyzed these results by means of the cooperative free volume rate model, considering a larger free volume content in thin films obtained via filtered solutions. The validity of the model predictions was finally verified by measurements of irreversible adsorption, confirming a larger adsorbed amount, corresponding to a higher specific volume, in the case of samples obtained via unfiltered solutions. Our results prove that filtering is a crucial step in the preparation of thin films, and it could be used to switch on and off nanoconfinement effects.

Anomalous Confinement Slows Surface Fluctuations of Star Polymer Melt Films

The unusually large film thickness at which confinement effects manifest themselves in surface fluctuations of unentangled four-arm star polymers has been defined using film thicknesses from 10R_g to 107R_g. For 15k four-arm star polystyrene (SPS), confinement appears at a thickness between 112 nm (40R_g) and 72 nm (26R_g), which is remarkably larger than the thicknesses at which confinement appears for unentangled 6k linear (<15 nm, <7R_g) and 6k and 14k cyclic (24 and 22 nm, respectively) polystyrenes. Data for 15k star films can be rationalized using a two-layer model with a 17 nm (6R_g) thick highly viscous layer at the substrate, which is significantly thicker than the 1R_g thick "irreversibly adsorbed" layer. For a 29 nm (10R_g) thick film, more striking confinement occurs due to the combined influence of both interfaces. These results underscore the extraordinary role long-chain branching plays in dictating surface fluctuations of thin films.

Evidence of a Transition Layer between the Free Surface and the Bulk

The free surface, a very thin layer at the interface between polymer and air, is considered the main source of the perturbations in the properties of ultrathin polymer films, i.e., nanoconfinement effects. The structural relaxation of such a layer is decoupled from the molecular dynamics of the bulk. The free surface is, in fact, able to stay liquid even below the temperature where the polymer resides in the glassy state. Importantly, this surface layer is expected to have a very sharp interface with the underlying bulk. Here, by analyzing the penetration of n-hexane into polystyrene films, we report on the existence of a transition region, not observed by previous investigations, extending for 12 nm below the free surface. The presence of such a layer permits reconciling the behavior of interfacial layers with current models and has profound implications on the performance of ultrathin membranes. We show that the expected increase in the flux of the permeating species is actually overruled by nanoconfinement.