Real-space observation of strong metal-support interaction: state-of-the-art and what's the next

Using In situ Transmission Electron Microscopy to Study Strong Metal-Support Interactions in Heterogeneous Catalysis

Precisely controlling the microstructure of supported metal catalysts and regulating metal-support interactions at the atomic level are essential for achieving highly efficient heterogeneous catalysts. Strong metal-support interaction (SMSI) not only stabilizes metal nanoparticles and improves their resistance to sintering but also modulates the electrical interaction between metal species and the support, optimizing the catalytic activity and selectivity. Therefore, understating the formation mechanism of SMSI and its dynamic evolution during the chemical reaction at the atomic scale is crucial for guiding the structural design and performance optimization of supported metal catalysts. Recent advancements in in situ transmission electron microscopy (TEM) have shed new light on these complex phenomena, providing deeper insights into the SMSI dynamics. Here, the research progress of in situ TEM investigation on SMSI in heterogeneous catalysis is systematically reviewed, focusing on the formation dynamics, structural evolution during the catalytic reactions, and regulation methods of SMSI. The significant advantages of in situ TEM technologies for SMSI research are also highlighted. Moreover, the challenges and probable development paths of in situ TEM studies on the SMSI are also provided.

Tuning Catalytic Activity of CO2 Hydrogenation to C1 Product via Metal Support Interaction Over Metal/Metal Oxide Supported Catalysts

The metal supported catalysts are emerging catalysts that are receiving a lot of attention in CO2 hydrogenation to C1 products. Numerous experiments have demonstrated that the support (usually an oxide) is crucial for the catalytic performance. The support metal oxides are used to aid in the homogeneous dispersion of metal particles, prevent agglomeration, and control morphology owing to the metal support interaction (MSI). MSI can efficiently optimize the structural and electronic properties of catalysts and tune the conversion of key reaction intermediates involved in CO2 hydrogenation, thereby enhancing the catalytic performance. There is an increasing attention is being paid to the promotion effects in the catalytic CO2 hydrogenation process. However, a systematically understanding about the effects of MSI on CO2 hydrogenation to C1 products catalytic performance has not been fully studied yet due to the diversities in catalysts and reaction conditions. Hence, the characteristics and modes of MSI in CO2 hydrogenation to C1 products are elaborated in detail in our work.

Tuning Adsorbate-Mediated Strong Metal-Support Interaction by Oxygen Vacancy: A Case Study in Ru/TiO2

The adsorbate-mediated strong metal-support interaction (A-SMSI) offers a reversible means of altering the selectivity of supported metal catalysts, thereby providing a powerful tool for facile modulation of catalytic performance. However, the fundamental understanding of A-SMSI remains inadequate and methods for tuning A-SMSI are still in their nascent stages, impeding its stabilization under reaction conditions. Here, we report that the initial concentration of oxygen vacancy in oxide supports plays a key role in tuning the A-SMSI between Ru nanoparticles and defected titania (TiO2-x). Based on this new understanding, we demonstrate the in situ formation of A-SMSI under reaction conditions, obviating the typically required CO2-rich pretreatment. The as-formed A-SMSI layer exhibits remarkable stability at various temperatures, enabling excellent activity, selectivity and long-term stability in catalyzing the reverse water gas-shift reaction. This study deepens the understanding of the A-SMSI and the ability to stabilize A-SMSI under reaction conditions represents a key step for practical catalytic applications.

Renaissance of Strong Metal-Support Interactions

Strong metal-support interactions (SMSIs) have emerged as a significant and cutting-edge area of research in heterogeneous catalysis. They play crucial roles in modifying the chemisorption properties, interfacial structure, and electronic characteristics of supported metals, thereby exerting a profound influence on the catalytic properties. This Perspective aims to provide a comprehensive summary of the latest advancements and insights into SMSIs, with a focus on state-of-the-art in situ/operando characterization techniques. This overview also identifies innovative designs and applications of new types of SMSI systems in catalytic chemistry and highlights their pivotal role in enhancing catalytic performance, selectivity, and stability in specific cases. Particularly notable is the discovery of SMSI between active metals and metal carbides, which opens up a new era in the field of SMSI. Additionally, the strong interactions between atomically dispersed metals and supports are discussed, with an emphasis on the electronic effects of the support. The chemical nature of SMSI and its underlying catalytic mechanisms are also elaborated upon. It is evident that SMSI modification has become a powerful tool for enhancing catalytic performance in various catalytic applications.

Deciphering the Metal-Support Interaction of Au/ZnO Catalyst Induced by H2 and O2 Pretreatment

Metal-support interaction (MSI) provides great possibilities to tune the activity, selectivity, and stability of heterogeneous catalysts. Herein, the Au/ZnO catalyst is prepared by commercial ZnO and chloroauric acid, and the structure evolution of the catalyst pretreated by H2 and O2 gas at varied temperature is investigated to provide mechanistic insights of MSI. It is found that the H2 treatment at 300 °C and above can induce the formation of both the ZnOx overlayer and bulk Au-Zn alloy. In contrast, the O2 treatment can form the ZnOx overlayer at 500 °C and above without the formation of Au-Zn alloy. It is also revealed that the ZnOx overlayer is dynamically stable (permeable), which can provide access for reactant molecules during the reaction process. And, the Au-Zn alloy can recover to Au and ZnO under the CO oxidation reaction condition, which can be deemed as a re-activation process that endows H2 -treated samples with the superior activity and stability.

Variable temperature in situ TEM mapping of the thermodynamically stable element distribution in bimetallic Pt-Rh nanoparticles

We report here the first variable temperature in situ transmission electron microscopy (TEM) study on smaller Pt-Rh nanoparticles (≤24 nm) under vacuum conditions. Well-defined 50 at% Pt/50 at% Rh Pt-Rh solid solution and Rh(core)-Pt(shell) nanoparticles, obtained via colloidal synthesis routes, were investigated between room temperature and 650 °C to elucidate the tendency of elemental mixing/segregation. Key findings are that Pt-Rh nanoparticles <13 nm are stable in a solid solution configuration over the entire studied temperature range, whereas nanoparticles >13 nm tend to segregate upon cooling. Such a cross-over in element distribution with nanoparticle size has not been reported for the Pt-Rh system previously. The results demonstrate the technique's ability to extract valuable information concerning the intricate dynamic processes that take place in the bimetallic Pt-Rh system at the nanoscale, which may be indispensable when optimizing, e.g., the metal composition in catalytically active materials.

Does Cluster Encapsulation Inhibit Sintering? Stabilization of Size-Selected Pt Clusters on Fe3O4(001) by SMSI

The metastability of supported metal nanoparticles limits their application in heterogeneous catalysis at elevated temperatures due to their tendency to sinter. One strategy to overcome these thermodynamic limits on reducible oxide supports is encapsulation via strong metal-support interaction (SMSI). While annealing-induced encapsulation is a well-explored phenomenon for extended nanoparticles, it is as yet unknown whether the same mechanisms hold for subnanometer clusters, where concomitant sintering and alloying might play a significant role. In this article, we explore the encapsulation and stability of size-selected Pt5, Pt10, and Pt19 clusters deposited on Fe3O4(001). In a multimodal approach using temperature-programmed desorption (TPD), X-ray photoelectron spectroscopy (XPS), and scanning tunneling microscopy (STM), we demonstrate that SMSI indeed leads to the formation of a defective, FeO-like conglomerate encapsulating the clusters. By stepwise annealing up to 1023 K, we observe the succession of encapsulation, cluster coalescence, and Ostwald ripening, resulting in square-shaped crystalline Pt particles, independent of the initial cluster size. The respective sintering onset temperatures scale with the cluster footprint and thus size. Remarkably, while small encapsulated clusters can still diffuse as a whole, atom detachment and thus Ostwald ripening are successfully suppressed up to 823 K, i.e., 200 K above the Hüttig temperature that indicates the thermodynamic stability limit.

Dynamic Surface Evolution of Metal Oxides for Autonomous Adaptation to Catalytic Reaction Environments

Metal oxides possessing distinctive physical/chemical properties due to different crystal structures and stoichiometries play a pivotal role in numerous current technologies, especially heterogeneous catalysis for production/conversion of high-valued chemicals and energy. To date, many researchers have investigated the effect of the structure and composition of these materials on their reactivity to various chemical and electrochemical reactions. However, metal oxide surfaces evolve from their initial form under dynamic reaction conditions due to the autonomous behaviors of the constituent atoms to adapt to the surrounding environment. Such nanoscale surface phenomena complicate reaction mechanisms and material properties, interrupting the clarification of the origin of functionality variations in reaction environments. In this review, the current findings on the spontaneous surface reorganization of metal oxides during reactions are categorized into three types: 1) the appearance of nano-sized second phase from oxides, 2) the (partial) encapsulation of oxide atoms toward supported metal surfaces, and 3) the oxide surface reconstruction with selective cation leaching in aqueous solution. Then their effects on each reaction are summarized in terms of activity and stability, providing novel insight for those who design metal-oxide-based catalytic materials.

Does CO2 Oxidize Ni Catalysts? A Quick X-ray Absorption Spectroscopy Answer

MgAl₂O₄-supported Ni materials are highly active and cost-effective CO₂ conversion catalysts, yet their oxidation by CO₂ remains dubious. Herein, NiO/MgAl₂O₄, prepared via colloidal synthesis (10 wt % Ni) to limit size distribution, or wet impregnation (5, 10, 20, and 40 wt % Ni), and bare, i.e., unsupported, NiO are examined in H₂ reduction and CO₂ oxidation, using thermal conductivity detector-based measurements and in situ quick X-ray absorption spectroscopy, analyzed via multivariate curve resolution-alternating least-squares. Ni reoxidation does not occur for bare Ni but is observed solely on supported materials. Only samples with the smallest particle sizes get fully reoxidized. The Ni-MgAl₂O₄ interface, exhibiting metal-support interactions, activates CO₂ and channels oxygen into the reduced lattice. Oxygen diffuses inward, away from the interface, oxidizing Ni entirely or partially, depending on the particle size in the applied oxidation time frame. This work provides evidence for Ni oxidation by CO₂ and explores the conditions of its occurrence and the importance of metal-support effects.

Regulation of Strong Metal-Support Interaction by Alkaline Earth Metal Salts

Classical strong metal-support interaction (SMSI) is of significant importance to heterogeneous catalysis, where electronic promotion and encapsulation of noble metal by reducible support are two main intrinsic properties of SMSI. However, the excessive encapsulation will inevitably hamper the contact between active sites and reactant, leading to reduced activity in catalysis. Herein, alkaline earth metal salts are employed to depress the encapsulation of Ru nanoparticles in Ru/TiO₂ catalyst in the present study. Thermodynamic calculation, transmission electron microscopy (TEM) and chemisorption results show that the alkaline earth metal salts could successfully prevent the migration of TiO_2-x overlayer to Ru nanoparticles in Ru/TiO₂ catalyst via in situ formation of titanates, resulting in high exposure of active metal. Meanwhile, X-ray photoelectron spectroscopy (XPS) and hydrogen temperature-programmed reduction (H₂ -TPR) results reveal that an even stronger electron donation from the reduced support to Ru nanoparticles is achieved. As a result, the alkaline earth metal salts-doped Ru/TiO₂ catalysts exhibit superior activity in catalytic hydrogenation of aromatics, which is in contrast to the pristine Ru/TiO₂ catalyst that shows negligible activity under the same conditions due to the excess encapsulation of Ru nanoparticles in Ru/TiO₂ catalyst.

Correlation between the TiO2 encapsulation layer on Pt and its electrochemical behavior

Supported metal catalysts with partial encapsulation resulting from strong metal-support interactions show distinctive structural features which strongly affect their functionalities. Yet, challenges in systematic synthesis and in-depth characterization for such systems limit the present understanding of structure-property relationships. Herein, the synthesis and characterization of two Pt/TiO2 models are conducted by a simple change of the synthesis order, while keeping all other parameters constant. They differ in containing either bare or encapsulated Pt nanoparticles. The presence of an extremely thin and inhomogeneous TiO2 layer is clearly demonstrated on 2-3 nm sized Pt nanoparticles by combination of imaging, energy dispersive X-ray spectroscopy and electron energy loss spectroscopy performed in a transmission electron microscope. The two Pt/TiO2 systems exhibit differences in morphology and local structure which can be correlated with their electrochemical activity and stability using cyclic voltammetry experiments. Beyond enhanced particle stability, we report an increase in H+ intercalation on titania and reduced Pt activity due to partial encapsulation by TiO2. Finally, the growth of an encapsulation layer as a result of cyclic voltammetry measurements is discussed. These results shed light on the in-depth structure-property relationship of catalysts with strong metal-support interactions which leads to enhanced functional materials for electrochromic devices and energy applications.

In situ probing of Pt/TiO2 activity in low-temperature ammonia oxidation

NAP-XPS and operando XAS study of Pt/TiO₂ catalysts shows that Pt⁰ species stabilized on TiO₂ surface have the highest activity at low-temperature NH₃ oxidation.

Reactivity and Stability of Ultrathin VOx Films on Pt(111) in Catalytic Methanol Oxidation

The growth of ultrathin layers of VOx (< 12 monolayers) on Pt(111) and the activity of these layers in catalytic methanol oxidation at 10−4 mbar have been studied with low-energy electron diffraction, Auger electron spectroscopy, rate measurements, and with photoemission electron microscopy. Reactive deposition of V in O2 at 670 K obeys a Stranski–Krastanov growth mode with a (√3 × √3)R30° structure representing the limiting case for epitaxial growth of 3D-VOx. The activity of VOx/Pt(111) in catalytic methanol oxidation is very low and no redistribution dynamics is observed lifting the initial spatial homogeneity of the VOx layer. Under reaction conditions, part of the surface vanadium diffuses into the Pt subsurface region. Exposure to O2 causes part of the V to diffuse back to the surface, but only up to one monolayer of VOx can be stabilized in this way at 10−4 mbar.

Temperature reversible synergistic formation of cerium oxyhydride and Au hydride: a combined XAS and XPDF study

In situ studies on the physical and chemical properties of Au in inverse ceria alumina supported catalysts have been conducted between 295 and 623 K using high energy resolved fluorescence detection X-ray absorption near edge spectroscopy and X-ray total scattering. Precise structural information is extracted on the metallic Au phase present in a 0.85 wt% Au containing inverse ceria alumina catalyst (ceria/Au/alumina). Herein evidence for the formation of an Au hydride species at elevated temperature is presented. Through modelling of total scattering data to extract the thermal properties of Au using Grüneisen theory of volumetric thermal expansion it proposed that the Au Hydride formation occurs synergistally with the formation of a cerium oxyhydride. The temperature reversible nature, whilst remaining in a reducing atmosphere, demonstrates the activation of hydrogen without consumption of oxygen from the supporting ceria lattice.

Surface termination and stoichiometry of LaAlO3(001) surface studied by HRTEM

As an important topic of condensed matter physics, metal oxide surfaces often exhibit exotic properties such as high catalytic activity, enhanced ferroelectricity and electronic phase transition, originating from the different local symmetry with respect to the bulk. As the structure determination of oxide surfaces presents challenges to conventional surface science techniques like scanning tunneling microscopy, aberration-corrected transmission electron microscopy (TEM) has been increasingly used to solve structures of oxide surfaces. In this work, the (001) surface of LaAlO₃, one of the most used components of oxide heterostructures, has been investigated. Our TEM experiments and extensive image simulations show that the La-O terminated LaAlO₃(001) surface undergoes significant reconstructions, forming La vacancies on the surface layer. Energetically, the LaAlO₃(001) surface is stable with the reconstructed La-O termination in a wide range of oxygen chemical potentials. Polarity compensation, reduced density of states at the Fermi level and bond enhancement of subsurface oxygen anions all contribute to the stabilization of the reconstructed surface.

Well-Defined Materials for Heterogeneous Catalysis: From Nanoparticles to Isolated Single-Atom Sites

The use of well-defined materials in heterogeneous catalysis will open up numerous new opportunities for the development of advanced catalysts to address the global challenges in energy and the environment. This review surveys the roles of nanoparticles and isolated single atom sites in catalytic reactions. In the second section, the effects of size, shape, and metal-support interactions are discussed for nanostructured catalysts. Case studies are summarized to illustrate the dynamics of structure evolution of well-defined nanoparticles under certain reaction conditions. In the third section, we review the syntheses and catalytic applications of isolated single atomic sites anchored on different types of supports. In the final part, we conclude by highlighting the challenges and opportunities of well-defined materials for catalyst development and gaining a fundamental understanding of their active sites.

Integrating Catalysis of Methane Decomposition and Electrocatalytic Hydrogen Evolution with Ni/CeO2 for Improved Hydrogen Production Efficiency

Ni/CeO₂ enables either methane decomposition or water electrolysis for pure hydrogen production. Ni/CeO₂ , prepared by a sol-gel method with only one heat treatment step, was used to catalyze methane decomposition for the generation of H₂ . The solid byproduct, Ni/CeO₂ /carbon nanotube (CNT), was further employed as an electrocatalyst in the hydrogen evolution reaction (HER) for H₂ production. The Ni/CeO₂ catalyst exhibits excellent activity for methane decomposition because CeO₂ prevents carbon encapsulation of Ni nanoparticles during the preparation process and forms a special metal-support interface with Ni. The derived CNTs act as antenna to improve conductivity and promote the dispersion of agglomerated Ni/CeO₂ . In addition, they provide H₂ diffusion paths and prevent Ni/CeO₂ from peeling off the HER electrode. Although long-term methane decomposition reduces the HER activity of Ni/CeO₂ /CNTs (owing to degradation of the delicate Ni/CeO₂ interface), the tunable nature of the synthesis makes this an attractive sustainable approach to synthesize future high-performance materials.

Variation of SMSI with the Au:Pd Ratio of Bimetallic Nanoparticles on TiO2(110)

Au/Pd nanoparticles are important in a number of catalytic processes. Here we investigate the formation of Au-Pd bimetallic nanoparticles on TiO2(110) and their susceptibility to encapsulation using scanning tunneling microscopy, as well as Auger spectroscopy and low energy electron diffraction. Sequentially depositing 5 MLE Pd and 1 MLE Au at 298 K followed by annealing to 573 K results in a bimetallic core and Pd shell, with TiOx encapsulation on annealing to ~ 800 K. Further deposition of Au on the pinwheel type TiOx layer results in a template-assisted nucleation of Au nanoclusters, while on the zigzag type TiOx layer no preferential adsorption site of Au was observed. Increasing the Au:Pd ratio to 3 MLE Pd and 2 MLE Au results in nanoparticles that are enriched in Au at their surface, which exhibit a strong resistance towards encapsulation. Hence the degree of encapsulation of the nanoparticles during sintering can be controlled by tuning the Au:Pd ratio.

The Stability Challenges of Oxygen Evolving Catalysts: Towards a Common Fundamental Understanding and Mitigation of Catalyst Degradation

This Review addresses the technical challenges, scientific basis, recent progress, and outlook with respect to the stability and degradation of catalysts for the oxygen evolution reaction (OER) operating at electrolyzer anodes in acidic environments with an emphasis on ion exchange membrane applications. First, the term "catalyst stability" is clarified, as well as current performance targets, major catalyst degradation mechanisms, and their mitigation strategies. Suitable in situ experimental methods are then evaluated to give insight into catalyst degradation and possible pathways to tune OER catalyst stability. Finally, the importance of identifying universal figures of merit for stability is highlighted, leading to a comprehensive accelerated lifetime test that could yield comparable performance data across different laboratories and catalyst types. The aim of this Review is to help disseminate and stress the important relationships between structure, composition, and stability of OER catalysts under different operating conditions.