Fatigue Failure of Narrow Implants with Different Implant-Abutment Connection Designs

Structural and torque changes in implant components of different diameters subjected to mechanical fatigue

OBJECTIVES

To evaluate torque maintenance and structural damage in implant components of different diameters subjected to a fatigue challenge.

METHODS

Thirty 10-mm-long, morse taper connection, titanium dental implants and their corresponding one-piece abutments were divided into three groups (n = 10) according to implant diameter: 4.3 mm (I4.3), 3.5 mm (I3.5), and 2.9 mm (I2.9). The implants were placed into a load-bearing fixture simulating bone tissue (modified G10), and the abutments were screwed into the implants to a final torque of 20 Ncm for the I4.3 and I3.5 and 15 Ncm for I2.9. The torque was secured by a digital torque meter. Cone-beam computed tomography (CBCT) scans were acquired and post-processed (e-Vol DX software) for all implant/abutment sets before and after subjecting them to fatigue in 37 °C distilled water (2 million cycles, constant load and frequency). The removal torque was measured using the same digital torque meter to calculate the difference in torque before and after fatigue.

RESULTS

I2.9 showed substantial structural deformation compared with the other implant diameters (I3.5 and I4.3). However, the experimental groups did not show statistical differences for abutment loosening.

SIGNIFICANCE

Implants smaller than 3.5 mm in diameter have a higher probability of structural deformation than standard-diameter implants. The association between tomographic scans and e-Vol DX software showed satisfactory consistency with the direct assessment using the digital torque meter, offering an additional tool to evaluate implant component loosening and structural deformations.

Use of narrow-diameter implants in the posterior segments of the jaws: A retrospective observational study of 2 to 11 years

STATEMENT OF PROBLEM

The placement of narrow-diameter implants (NDIs) in the posterior region is still debated in view of the high biomechanical risks in these areas.

PURPOSE

The purpose of this retrospective observational study was to evaluate the success and survival rates of NDIs restored with fixed prostheses in the posterior region (primary outcome) and analyze whether splinting multiple units (prosthesis design) affects the biological and mechanical complications (secondary outcome).

MATERIAL AND METHODS

Dental records from 2 private clinics were reviewed for NDIs in the posterior region installed between 2009 and 2018. Ninety study participants (58 women and 32 men) aged between 21 and 84 years (mean age 49.9 years) were recalled for the assessment of implant survival and success of 160 NDIs previously provided for partial posterior edentulism associated with moderate horizontal bone loss or reduced interradicular space (105 premolars and 55 molars). The implants were restored with metal-ceramic single crowns or splinted multiple-unit prostheses, either screw-retained or cemented on custom (n=100) or stock titanium abutments (n=60). Peri-implant probing depth (PPD), bleeding on probing (BOP), bone quality, type of edentulism, and patient satisfaction were scored. The chi-squared test for independence and 2-sample Welch t test were performed for statistical analysis (α=.05).

RESULTS

The overall success rate was 89.37%. One implant had been removed 4 years after loading, another after 9 years, yielding a cumulative survival rate of 98.75%. Fourteen implants exhibited PPD > 5 mm. One implant and 1 abutment screw fractured, and 16 restorations demonstrated porcelain chipping. The chi-squared test showed no significant relationship between prosthetic design and complications whether biological (P=.087) or mechanical (P=.805). Eighty-two percent of patients were satisfied with esthetics, 76% with function, 85% with total duration of treatment, and 90% with overall treatment cost.

CONCLUSIONS

Within the limitations of this retrospective study, NDIs may be considered a reliable option to replace posterior teeth. The prosthetic design had no significant impact on biological or mechanical complications.

Reliability and Failure Mode of Ti-Base Abutments Supported by Narrow/Wide Implant Systems

To assess the reliability and failure modes of Ti-base abutments supported by narrow and wide-diameter implant systems. Narrow (Ø3.5 × 10 mm) and wide (Ø5 × 10 mm) implant systems of two different manufacturers with internal conical connections (16°) and their respective Ti-base abutments (3.5 and 4.5 mm) were evaluated. Ti-base abutments were torqued to the implants, standardized metallic maxillary incisor crowns were cemented, and step stress accelerated life testing of eighteen assemblies per group was performed in three loading profiles: mild, moderate, and aggressive until fracture or suspension. Reliability for missions of 100,000 cycles at 100 and 150 N was calculated, and fractographic analysis was performed. For missions at 100 N for 100,000 cycles, both narrow and wide implant systems exhibited a high probability of survival (≥99%, CI: 94-100%) without significant differences. At 150 N, wide-diameter implants presented higher reliability (≥99%, CI: 99-100%) compared to narrow implants (86%, CI: 61-95%), with no significant differences among manufacturers. Failure mode predominantly involved Ti-base abutment fractures at the abutment platform. Ti-base abutments supported by narrow and wide implant systems presented high reliability for physiologic masticatory forces, whereas for high load-bearing applications, wide-diameter implants presented increased reliability. Failures were confined to abutment fractures.

Single geometry abutment for narrow and extra-narrow implant systems: Survival and failure modes

The use of identical prosthetic components for all implant diameters could reduce the production costs by companies and the complexity of component selection for the clinician and his team. However, it would imply in reduction of thickness of the cervical walls of tapered internal connection implants, which could compromise the reliability of narrow and extra-narrow implants. Therefore, this study aims to evaluate the probability of survival and failure modes of extra-narrow implant systems with the same internal diameter as standard-diameter implants using the same prosthetic components. It was used eigth different implant system configurations, including narrow (Ø 3.3 mm) (N) extra-narrow (Ø 2.9 mm) (EN) and extra-narrow-scalloped (Ø 2.9 mm) (ENS) implants, both with cementable abutments (Ce) or titanium bases (Tib) and one-piece implants (Ø 2.5 mm and Ø 3.0 mm) (OP) (Medens, Itu, SP, Brazil), comprising the following groups: OP 3.0; OP 2.5; N Ce; N Tib; EN Ce, EN Tib, ENS-Ce and ENS-Tib. The implants were embedded using polymethylmethacrylate acrylic resin in a 15 mm matrix. Standardized maxillary central incisor crowns were virtually designed and milled to fit on the different studied abutments and cemented using a dual self-adhesive resin cement. The specimens were submitted to SSALT (Step Stress Accelerated Life Testing) at 15 Hz in water until failure or suspension of the test, until a maximum load of 500 N. Fractographic analysis of the failed specimens were realized in scanning electron microscopy. All implant systems demonstrated high probability of survival (90-100%) for missions at 50 and 100 N and values of characteristic strength superior to 139 N. Failure modes were restricted to the abutment in all the implant configurations tested. Therefore, the use extra-narrow implants with standardized prosthetic components for different implant diameters is a viable option for the replacement of anterior teeth.

Mechanical Properties of Ti-Nb-Cu Alloys for Dental Machining Applications

Titanium has excellent biocompatibility and good corrosion resistance and is extensively used in dental implants and denture bases. However, pure titanium lacks the strength for use in dental prostheses that require relatively high strength. We developed 15 different types of Ti-Nb-Cu alloys and investigated their alloy phases and mechanical properties, including tensile and yield strength, elongation after fracture, and Vickers hardness. The alloy phases of Ti-8%Nb-2%Cu and Ti-13%Nb-2%Cu were α + β, while those of Ti-5%Nb-5%Cu and Ti-10%Nb-5%Cu were α + Ti₂Cu. The tensile strength and hardness of these alloys were significantly higher than those of titanium; however, their elongation was less. In particular, the yield strength of these alloys was more than twice that of titanium. These differences in mechanical properties are attributable to solid-solution strengthening and precipitation strengthening. Other compositions with an alloy phase of α + β + Ti₂Cu or β + Ti₂Cu had high hardness but not high strength. These results suggest that the Ti-8%Nb-2%Cu, Ti-5%Nb-5%Cu, Ti-13%Nb-2%Cu, and Ti-10%Nb-5%Cu alloys can be applied to dental prostheses, which are subject to very high forces from accessories such as long-span bridges, clasps, implant-retained superstructures, and narrow-diameter implants.

Probability of survival and stress distribution of narrow diameter implants with different implant-abutment taper angles

This study evaluated the probability of survival, failure mode, and stress distribution of narrow diameter implants (NDIs) with internal implant-abutment conical connection comprised of different taper angles and thread designs. Sixty-three NDIs (Ø 3.5 × 8.5 mm) were divided according to the taper angle (TA), internal diameter (ID), and trapezoidal thread design (TD) (n = 21/group), as follows: (a) 11.5°U (11.5° TA; ID: 2.5 mm; TD: dual threaded); (b) 11.5°S (11.5° TA; ID: 2.5 mm; TD: single threaded); (c) 16°S (16° TA; ID: 2.72 mm; TD: single threaded). They were subjected to step-stress accelerated life testing. The reliability and use-level probability Weibull curves were calculated at 50, 100, and 150 N for a mission of 100,000 cycles and the failure mode was analyzed using a scanning electron microscope. For finite element analysis the von-Mises stress (σ_vM ) was calculated for the abutment and implant. All groups showed high reliability (above 84%) and failures occurred predominantly in the abutment. In the FEA, 11.5°U showed higher σ_vM for the implant. All NDIs showed high reliability at clinically challenging loads. The system with greater taper angle showed lower σ_Vm in the implant, and dual threaded implants showed a higher stress concentration in the implant and cortical bone.

Comparative analysis of stress distribution in one-piece and two-piece implants with narrow and extra-narrow diameters: A finite element study

OBJECTIVES

The aim of this in vitro study was to evaluate the stress distribution on three implant models with narrow and extra-narrow diameters using the finite element method (FEA).

MATERIALS AND METHODS

Dental implants of extra-narrow diameter of 2.5 mm for a one-piece implant (group G1), a narrow diameter of 3.0 mm for a one-piece implant (group G2) and a narrow diameter of 3.5 mm for a two-piece implant with a Morse taper connection (group G3). A three-dimensional model was designed with cortical and cancellous bone, a crown and an implant/abutment set of each group. Axial and angled (30°) loads of 150 N was applied. The equivalent von Mises stress was used for the implants and peri-implant bone plus the Mohr-Coulomb analysis to confirm the data of the peri-implant bone.

RESULTS

In the axial load, the maximum stress value of the cortical bone for the group G1 was 22.35% higher than that the group G2 and 321.23% than the group G3. Whereas in angled load, the groups G1 and G2 showing a similar value (# 3.5%) and a highest difference for the group G3 (391.8%). In the implant structure, the group G1 showed a value of 2188MPa, 93.6% higher than the limit.

CONCLUSIONS

The results of this study show that the extra-narrow one-piece implant should be used with great caution, especially in areas of non-axial loads, whereas the one- and two-piece narrow-diameter implants show adequate behavior in both directions of the applied load.

Failure Modes and Survival of Anterior Crowns Supported by Narrow Implant Systems

The reduced hardware design of narrow implants increases the risk of fracture not only of the implant itself but also of the prosthetic constituents. Hence, the current study is aimed at estimating the probability of survival of anterior crowns supported by different narrow implant systems. Three different narrow implant systems of internal conical connections were evaluated (Ø3.5 × 10 mm): (i) Active (Nobel Biocare), (ii) Epikut (S.I.N. Implant System), and (iii) BLX (Straumann). Abutments were torqued to the implants, and standardized maxillary incisor crowns were cemented. The assemblies were subjected to step-stress accelerated life testing (SSALT) in water through load application of 30 degrees off-axis lingually at the incisal edge of the crowns using a flat tungsten carbide indenter until fracture or suspension. The use level probability Weibull curves and reliability for completion of a mission of 100,000 cycles at 80 N and 120 N were calculated and plotted. Weibull modulus and characteristic strength were also calculated and plotted. Fractured samples were analyzed in a stereomicroscope. The beta (β) values were 1.6 (0.9-3.1) and 1.4 (0.9-2.2) for BLX and Active implants, respectively, and 0.5 (0.3-0.8) for the Epikut implant, indicating that failures were mainly associated with fatigue damage accumulation in the formers, but more likely associated with material strength in the latter. All narrow implant systems showed high probability of survival (≥95%, CI: 85-100%) at 80 and 120 N, without significant difference between them. Weibull modulus ranged from 6 to 14. The characteristic strength of Active, Epikut, and BLX was 271 (260-282) N, 216 (205-228) N, and 275 (264-285) N, respectively. The failure mode predominantly involved abutment and/or abutment screw fracture, whereas no narrow implant was fractured. Therefore, all narrow implant systems exhibited a high probability of survival for anterior physiologic masticatory forces, and failures were restricted to abutment and abutment screw.

Study on statics and fatigue analysis of dental implants in the descending process of alveolar bone level

Alveolar bone atrophy can directly cause a decrease in bone level. The effect of this process on the service life of dental implants is unknown. The aim of this study was to determine the failure forms of the two-piece dental implants in the descending process of alveolar bone level, and the specific states of the components during the failure process. The CAD software SolidWorks was used to establish the model of alveolar bone and dental implants in this article. The finite element analysis was used to analyze the statics of the dental implants in the host oral model. The finite element analysis results showed that the stress concentration point of the implant and abutment in the implant system has changed greatly during the descending process of alveolar bone level, and indirectly increased the fatigue life of the same fatigue risk point. At the same time, the dental implants were tested in vitro in the descending process of alveolar bone level. Then, the fracture of the implant system was scanned by scanning electron microscope. The fatigue test results proved the finite element analysis hypothesis the central screw first fractured under fatigue and then caused an overload break of the implant and abutment.

A Comparative Analysis of Implants Presenting Different Diameters: Extra-Narrow, Narrow and Conventional

This study aimed at performing a comparative analysis of the fracture resistance of implants, evaluating extra-narrow, narrow, and regular implants. Four groups containing 15 implants each were evaluated. Group 1 (G1): single-piece extra-narrow implants; Group 2 (G2): single-piece narrow implants; Group 3 (G3): Morse taper narrow implants with solid abutments; Group 4 (G4): Morse taper conventional implants with solid abutments. The implants were tested using a universal testing machine for their maximum force limit and their maximum bending moment. After obtaining the data, the Shapiro–Wilk, ANOVA, and Tukey (p < 0.05) statistical tests were applied. Samples from all the groups were analyzed by scanning electron microscopy and Groups 3 and 4 were analyzed by profilometry. The means and the standard deviation values for the maximum force limit (N) and the maximum bending moment (Nmm) were respectively: G1:134.29 N (10.27); G2:300.61 N (24.26); G3:360.64 N (23.34); G4:419.10 N (18.87); G1:1612.02 Nmm (100.6); G2:2945 Nmm (237.97); G3:3530.38 Nmm (228.75); G4:4096.7 Nmm (182.73). The groups behaved statistically different from each other, showing that the smallest diameter implants provided less fracture resistance, both in the tensile strength tests and in the maximum bending moment between all groups. Furthermore, single-piece implants, with 2.5 mm and 3.0 mm diameters, deformed in the implant body region area, rather than in the abutment region.

Internal and Marginal Fit and Fracture Strength of Narrow Diameter Dental Implant-Abutment Assembly

Abstract The aim of this study was to assess the internal and vertical marginal fit of metallic copings to abutments and the fracture strength of different narrow diameter dental implant/abutments, either submitted to thermomechanical cycling or not. Sixty-four implant/abutments (n=16) were divided into 4 groups according to diameter and abutment type: G3.5-UAC (morse taper implant Ø3.5mm + universal abutment with beveled chamfer finish); G2.9-UAS (morse taper implant Ø2.9mm + universal abutment with shoulder finish); G2.8-AA (morse taper friction implant Ø2.8mm + anatomical abutment) and G2.5-HP (one-piece implant Ø2.5mm with indexed hexagonal platform). Each group was divided into two subgroups (n=8): submitted and not submitted to thermomechanical cycling (TMC). To assess internal and vertical marginal fit of metallic copings, the assemblies were scanned using microtomography (micro-CT) (n=5). The samples were subjected to the compressive strength test on a universal test machine. Group G3.5-UAC showed the highest marginal misfit regardless of TMC (p<0.05). All other groups were similar after TMC. Group G2.8-AA showed the lowest internal misfit both with and without TMC (p<0.05). Group G2.8-AA showed the highest fracture strength, similar only to G2.5-HP without TMC and G3.5-UAC with TMC. The type of abutment affects the internal and marginal fit of metallic copings and the anatomical abutment led to the best internal and marginal coping fit. The narrow diameter dental implant/abutments differ in terms of fracture strength, the strongest assembly was that composed by implant of type V grade titanium without internal threads (friction implant).

Fatigue of Narrow Dental Implants: Influence of the Hardening Method

The use of narrow titanium dental implants (NDI) for small ridges, reduced interdental space, or missing lateral incisors can be a viable option when compared to the conventional wider dental implants. Furthermore, in many cases, standard diameter implant placement may not be possible without grafting procedures, which increases the healing time, cost, and morbidity. The aim of this study was to analyze the mechanical viability of the current narrow implants and how narrow implants can be improved. Different commercially available implants (n = 150) were tested to determine maximum strength, strain to fracture, microhardness, residual stress, and fatigue obtaining the stress-number of cycles to fracture (SN) curve. Fractography was studied by scanning electron microscopy. The results showed that when the titanium was hardened by the addition of 15% of Zr or 12% cold worked, the fatigue limit was higher than the commercially pure grade 4 Ti without hardening treatment. Grade 4 titanium without hardening treatment in narrow dental implants can present fractures by fatigue. These narrow implants are subjected to high mechanical stresses and the mechanical properties of titanium do not meet the minimal requirements, which lead to frequent fractures. New hardening treatments allow for the mechanical limitations of conventional narrow implants to be overcome in dynamic conditions. These hardening treatments allow for the design of narrow dental implants with enhanced fatigue life and long-term behavior.

Evaluation of Stress in Tilted Implant Concept With Variable Diameters in the Atrophic Mandible: Three-Dimensional Finite Element Analysis

The beneficial mechanical properties provided by greater diameter or short implants increases their usage in the tilted implant concept. The aim of the present study is to compare the stress distribution of 4 different treatment models including variable implant numbers and diameters under a static loading protocol in the atrophic mandible using 3-dimensional finite element analysis. Three models included 2 tilted and 2 vertically positioned implants with different diameters, whereas 2 distally placed short implants were added to the fourth model. The von Mises stress as well as the maximum and minimum principal stress values were evaluated after applying 200 N bilateral oblique loads to the first molar teeth with the inclination of 45° to the longitudinal axis. Tilted implants were associated with higher stress values when compared with vertical implants in all models. The lowest stress values were obtained in the fourth model, including short implants. Although all stress values showed slight increases by descending implant diameters, the stress values of the model including implants with 3.3-mm diameter were within physiologic limits. All in all, an increasing number or diameter of implants may have a positive effect on implant survival. In addition, when narrow-diameter implants need to be inserted in the tilted implant concept, combination with short implants may be recommended for long-term success.

Removal of osseointegrated dental implants: a systematic review of explantation techniques

OBJECTIVES

This systematic review aims to evaluate current literature regarding available techniques for removal of osseointegrated implants in terms of explantation's success, complications, and bone loss.

MATERIAL AND METHODS

Two reviewers conducted a systematic literature search through electronic databases (PubMed and EMBASE), complimented by manual and grey literature searches. Successful explantation was defined as the primary outcome. Complications and availability of residual bone for immediate implantation were defined as secondary outcomes.

RESULTS

Eighteen articles, comprising 372 implants and 241 patients, were included. Five techniques were identified: reverse torque, trephines, burs, piezosurgery, and laser-assisted explantation. Peri-implantitis was the most common reason for explantation, followed by crestal bone loss, fracture, and malpositioning. The reverse torque was the most frequently reported technique (284 implants) with 87.7% success rate. Burs were used for explantation of 49 implants with a 100% success rate, while trephines were utilized for removal of 35 implants with 94% success. Piezosurgery (11 implants) and Er.Cr:YSGG laser (1 implant) showed 100% success. One study reported perforation of the sinus floor following trephine explantation, while another reported fracture of 3 implants following reverse torque application. Further analysis was hindered by the quality of the available studies and their lack of data.

CONCLUSIONS

Reverse torque seems the most conservative, and in the authors' opinion, should be the first choice for explantation despite its inferior success rate. Additional studies with randomized controlled designs and larger sample sizes are required.

CLINICAL RELEVANCE

Dental implants have become the leading choice to replace missing teeth with gradually increasing numbers of complications and failures. An effective, conservative, and economic explantation technique is necessary to allow a successive implant placement.

Fracture and Fatigue of Titanium Narrow Dental Implants: New Trends in Order to Improve the Mechanical Response

Sixty-four fractured commercially pure titanium (cp-Ti) narrow dental implants (NDIs) with similar macrogeometry and connection designs were studied after different implantation times in humans in order to determine their reliability and to evaluate the causes of the fracture. These NDIs were compared with other similar implants, made with alloyed titanium with 15% Zr and with 12% strained titanium. Original implants were tested under static and fatigue conditions, simulating the tri-axial loads in the mouth by means of a Bionix hydraulic test machine. Fractography was studied using field-emission scanning electron microscopy (FSEM). The results showed that cp-Ti NDI exhibits low strength for mechanical cycling, and the alloyed Ti and strained titanium increase the mechanical strength, guaranteeing long term mechanical behavior. NDIs fractured due to fatigue, and, in some cases, the presence of cracks in the original NDIs quickly led to fracture. These cracks were attributed to plastic deformation during machining were found to be exacerbated due to acid etching in the passivation process. All cases of fracture were cp-Ti dental implants due to the low fatigue limit. The results show that, when titanium is alloyed or cold-worked, the fatigue limit is higher than cp-Ti. This in vitro research will help clinicians to select a better NDI system for safer treatment.

Deformation of the Internal Connection of Narrow Implants after Insertion in Dense Bone: An in Vitro Study

Implant connections must resist surgical and prosthetic procedures without deformation. This study evaluated the deformation of different internal connections (IC) of narrow dental implants (NDI) after their insertion in artificial dense bone. Thirty NDI, with different IC geometries, Group A (internal hexagon), Group B (tri-channeled), and Group C (four-channeled), with the same length and similar narrow diameters, were inserted in type II density bone blocks. Drilling protocols for dense bone from each implant manufacturer were followed. The Insertion torque (IT), connection length, vertex angles, and wall deformations were analyzed before and after the insertion of the implants. ANOVA (Analysis of Variance) and Tukey post-test were used for statistical comparisons. IT values were higher for Group A, surface damage, and titanium particles were observed in the IC in all the groups. Angle deformations between 5 and 70 degrees were present in all the groups, and the walls of Group B connection were the most affected by deformations (p < 0.05). Within the limitations of this experiment, it can be concluded that narrow diameter implants will suffer deformation of the implant connection and will also experience surface damage and titanium particle release when inserted in type II bone density.

Implant fracture failure rate and potential associated risk indicators: An up to 12-year retrospective study of implants in 5,124 patients

OBJECTIVES

This study investigated fracture rates and risk indicators for fractures in internal connection dental implants.

MATERIAL AND METHODS

We performed a retrospective analysis of 19,006 internal connection implants used in fixed restoration in 5,124 patients (4,570 males, 554 females) at the Dental Hospital of Veterans Health Service Medical Center between 2006 and 2015. Patients were followed through June 2018 (0.03-12.39 years post-installation). Clinical factors (age, sex, implant diameter, implant length, placement site, bone graft, fixture material, cervical feature, abutment connection, microthread, and platform switching) were recorded. Kaplan-Meier survival analysis identified risk indicators associated with an implant fracture. Cox regression models elucidated potential fracture risks.

RESULTS

One hundred and seventy-four implants fractured in 135 patients, for an incidence rate of 0.92% after an average of 4.95 ± 2.14 years of use. Kaplan-Meier estimates showed that the 3-, 5-, and 10-year survival rates of implants were 99.8%, 99.2%, and 97.7%, respectively. In the multivariable Cox regression model, the diameter, location, history of bone graft, and microthread presence were significantly correlated with implant fractures. Wide-diameter implants had a reduced fracture risk within 90 months, after which the diameter did not correlate with fractures. Implants placed in the anterior mandible had a lower fracture risk within 90 months; mandibular premolar implants corresponded with a lower risk after 90 months. Implants without a history of bone graft or microthreads were more likely to fracture throughout the follow-up time.

CONCLUSIONS

These results elucidate risk indicators for implant fractures and facilitate their reduction in clinical practice.

The effect of DLC-coating deposition method on the reliability and mechanical properties of abutment's screws

OBJECTIVE

To characterize the mechanical properties of different coating methods of DLC (diamond-like carbon) onto dental implant abutment screws, and their effect on the probability of survival (reliability).

METHODS

Seventy-five abutment screws were allocated into three groups according to the coating method: control (no coating); UMS - DLC applied through unbalanced magnetron sputtering; RFPA-DLC applied through radio frequency plasma-activated (n=25/group). Twelve screws (n=4) were used to determine the hardness and Young's modulus (YM). A 3D finite element model composed of titanium substrate, DLC-layer and a counterpart were constructed. The deformation (μm) and shear stress (MPa) were calculated. The remaining screws of each group were torqued into external hexagon abutments and subjected to step-stress accelerated life-testing (SSALT) (n=21/group). The probability Weibull curves and reliability (probability survival) were calculated considering the mission of 100, 150 and 200N at 50,000 and 100,000 cycles.

RESULTS

DLC-coated experimental groups evidenced higher hardness than control (p<0.05). In silico analysis depicted that the higher the surface Young's modulus, the higher the shear stress. Control and RFPA showed β<1, indicating that failures were attributed to materials strength; UMS showed β>1 indicating that fatigue contributed to failure. High reliability was depicted at a mission of 100N. At 200N a significant decrease in reliability was detected for all groups (ranging from 39% to 66%). No significant difference was observed among groups regardless of mission. Screw fracture was the chief failure mode.

SIGNIFICANCE

DLC-coating have been used to improve titanium's mechanical properties and increase the reliability of dental implant-supported restorations.

Load-Bearing Capacity and Retention of Newly Developed Micro-Locking Implant Prosthetic System: An In Vitro Pilot Study

The aim of this study was to introduce the newly developed micro-locking implant prosthetic system and to evaluate the resulting its characteristics. To evaluate load-bearing capacity, 25 implants were divided into five groups: external-hexagon connection (EH), internal-octagon connection (IO), internal-hexagon connection (IH), one-body implant (OB), micro-locking implant system (ML). The maximum compressive load was measured using a universal testing machine (UTM) according to the ISO 14801. Retention was evaluated in two experiments: (1) a tensile test of the structure modifications of the components (attachment and implant) and (2) a tensile test after cyclic loading (total 5,000,000 cycles, 100 N, 2 Hz). The load-bearing capacity of the ML group was not significantly different from the other groups (p > 0.05). The number of balls in the attachment and the presence of a hexagonal receptacle did not show a significant correlation with retention (p > 0.05), but the shape of the retentive groove in the implant post had a statistically significant effect on retention (p < 0.05). On the other hand, the retention loss was observed during the initial 1,000,000 cycles, but an overall constant retention was maintained afterward. Various preclinical studies on this novel micro-locking implant prosthetic system should continue so that it can be applied in clinical practice.

A New Model to Study Fatigue in Dental Implants Based on Probabilistic Finite Elements and Cumulative Damage Model

The aim of this study was to predict the fatigue life of two different connections of a dental implant as in load transfer to bone. Two three-dimensional models were created and assembled. All models were subjected to a natural masticatory force of 118 N in the angle of 75° to the occlusal plane. All degrees of freedom in the inferior border of the cortical bone were restrained, and the mesial and distal borders of the end of the bone section were constrained. Fatigue material data and loads were assumed as random variables. Maximum principal stresses on bone were evaluated. Then, the probability of failure was obtained by the probabilistic approach. The maximum principal stress distribution predicted in the cortical and trabecular bone is 32 MPa for external connection and 39 MPa for internal connection. A mean life of 103 and 210 million cycles were obtained for external and internal connection, respectively. Probability cumulative function was also evaluated for both connection types. This stochastic model employs a cumulative damage model and probabilistic finite element method. This methodology allows the possibility of measured uncertainties and has a good precision on the results.