In vitro evaluation of the post-space depth reading with an intraoral scanner (IOS) compared to a traditional silicon impression

The Accuracy of Custom-Made Milled Metal Posts as Compared to Conventional Cast Metal Posts

AIM

The aim of this study was to compare the fitting accuracy of custom-made metal posts and cores fabricated by half-digital and milling technique to that of conventional cast posts fabricated by direct technique.

METHODS

Sixteen extracted single-rooted teeth were endodontically treated followed by post space preparation. A direct resin post and core pattern was made for each tooth and used for the fabrication of two posts (n = 16). Each post resin pattern was digitized with a laboratory scanner and used for the fabrication of a milled cobalt-chrome (Co-Cr) alloy post, while the direct resin pattern, after scanning, was cast in a Co-Cr alloy to produce a cast post. Each post was seated on its respective tooth and evaluated using microcomputed tomography. The following variables were evaluated: total space volume between the post and root canal, the volume and distance of the apical gap between each post and the remaining apical root canal filling, as well as the distance and surface area of the space between the post and lateral root canal wall at four determined points along the length of each post.

RESULTS

The results revealed that half-digital and milled posts had a statistically significantly higher total space volume (p < 0.05), apical gap volume (p < 0.02) and distance (p < 0.02), as well as a higher surface area of space between the post and root canal wall at the cervical area as compared to the cast post (p < 0.05).

CONCLUSIONS

This study demonstrated that the fitting accuracy of cast posts was more accurate than posts fabricated with half-digital and milling technique.

Polyetheretherketone split post and core for restoration of multirooted molar with insufficient dental tissue remnants by digital techniques: a case report and 3-year follow up

BACKGROUND

Multi-rooted teeth with extensive dental defects often face challenges in stability and biomechanical failure. High-performance polymer PEEK materials, with properties closer to dentin, show promise in reducing stress concentration and preserving tooth structure. This report aimed to explore the use of a highly retentive polyetheretherketone (PEEK) for manufacturing custom-made split post and core for the restoration of grossly destroyed endodontically treated molars.

CLINICAL CONSIDERATIONS

A 40-year-old female patient presented with complaints of loss of tooth substance in the posterior mandibular tooth. This case involved the digital design and fabrication of PEEK split post and core to restore multirooted molar with insufficient dental tissue remnants. The restorations were evaluated over a 3-year follow-up using the World Federation criteria (FDI). The restoration was clinically evaluated through intraoral examination, radiographic assessment, and subjective patient satisfaction, and was deemed clinically good according to FDI criteria.

CONCLUSION

The outstanding mechanical properties of PEEK, coupled with the structure of the split post, provide an effective treatment option for weakened multirooted teeth. Simultaneously, the restoration configuration effectively addressed the challenge of varying postinsertion directions, and the interlocking mechanism between the primary and auxiliary posts enhanced the stability of the post and core.

The role of intraoral scanning in the fully digital workflow for post and core restorations: A scoping review

OBJECTIVE

This scoping review aimed to map the literature on the utilization of intraoral scanners (IOS) in fabricating post and core restorations.

DATA

The study protocol is available at https://osf.io/ja9xh/. This scoping review followed Joanna Briggs Institute guidelines, and reporting was based on the checklist proposed by PRISMA-ScR.

SOURCES

Searches were conducted in PubMed/MEDLINE, Web of Science, Scopus, and grey literature up to August 2023.

RESULTS

A total of 455 studies were identified. After screening, 16 studies were deemed suitable for scoping review. Of these, 13 were in vitro studies, two were case reports, and one was a clinical study. Different IOS systems for scanning post spaces were evaluated, with Trios being most prevalent, followed by Prismescan. While most studies did not use any intraoral scanning devices, five studies reported the use of scan posts. Results regarding retention favored fully digital workflows. However, results about the adaptation and accuracy varied between included studies, highlighting the importance of standardized approaches. Future clinical studies should encompass variations in IOS systems, post space depths, scanner depth of field, light conditions, scan post utilization, operator experience, scanning time and strategy, and direct comparison with conventional techniques.

CONCLUSION

IOS is increasingly important in capturing digital impressions for post spaces and provides valuable insights for clinicians and researchers. Although included studies, primarily in vitro, demonstrated promising results for the utilization of IOS systems in fully digital workflows for post and core restorations, further well-conducted studies, particularly clinical trials, are recommended due to data heterogeneity and limitations.

CLINICAL SIGNIFICANCE

This mapping highlights the potential of modern IOS in fully digital workflows for post and core restorations. Despite promising results, challenges related to different variables associated with IOS require careful consideration. Standardization and additional clinical validation are essential for optimize IOS benefits in post and core restorations.

Fracture resistance and failure mode of three esthetic CAD-CAM post and core restorations

BACKGROUND

The rising demand for improved aesthetics has driven the utilization of recently introduced aesthetic materials for creating custom post and core restorations. However, information regarding the fracture resistance of these materials remains unclear, which limits their practical use as custom post and core restorations in clinical applications. AIM OF THE STUDY: This study aimed to evaluate the fracture resistance of three non-metallic esthetic post and core restorations and their modes of failure.

MATERIALS AND METHODS

Thirty-nine single-rooted human maxillary central incisors were endodontically treated. A standardized post space preparation of 9mm length was performed to all teeth to receive custom-made post and core restorations. The prepared teeth were randomly allocated to receive a post and core restoration made of one of the following materials (n=13): glass fiber-reinforced composite (FRC), polyetheretherketone (PEEK) and polymer-infiltrated ceramic-network (PICN). An intraoral scanner was used to scan all teeth including the post spaces. Computer-aided design and computer-aided manufacturing (CAD-CAM) was used to fabricate post and core restorations. Post and core restorations were cemented using self-adhesive resin cement. All specimens were subjected to fracture resistance testing using a universal testing machine. Failure mode analysis was assessed using a stereomicroscope and SEM. The data was statistically analyzed using One-Way ANOVA test followed by multiple pairwise comparisons using Bonferroni adjusted significance level.

RESULTS

Custom PEEK post and core restorations displayed the least fracture load values at 286.16 ± 67.09 N. In contrast, FRC exhibited the highest average fracture load at 452.60 ± 105.90 N, closely followed by PICN at 426.76 ± 77.99 N. In terms of failure modes, 46.2% of specimens with PICN were deemed non-restorable, while for PEEK and FRC, these percentages were 58.8% and 61.5%, respectively.

CONCLUSIONS

Within the limitation of this study, both FRC and PICN demonstrated good performance regarding fracture resistance, surpassing that of PEEK.

A comparative evaluation of internal and marginal fits of custom post and core fabricated using conventional and two digital techniques: An in vitro study

AIM

The purpose of this in vitro study was to comparatively evaluate the marginal and internal fits of cobalt-chromium metal custom post and core fabricated using a conventional technique with two digital techniques.

SETTINGS AND DESIGN

The study was designed in an in-vitro study setting.

MATERIALS AND METHODS

Five sets of custom post and core restorations were fabricated using the conventional (Group 1) and two semi digital methods (digital scanning of the resin pattern and computer aided additive manufacturing, and digital scanning of the silicone impression and subsequent computer aided designing [CAD] computer aided manufacturing fabrication) (Group 2 and 3). Marginal and internal fits of the posts were evaluated using a micro computed tomography scan at various points.

STATISTICAL ANALYSIS USED

A one way ANOVA test of the scores was made to evaluate the effect of different methods of custom post and core fabrication on marginal and internal fits. Bonferroni adjusted post hoc tests were conducted for intergroup comparison.

RESULTS

Least marginal gap was reported in Group 3 (82.5 ± 14.36 μm) followed by Group 1 (110 ± 25.19 μm) and Group 2 (112.5 ± 26.75 μm). Least internal gap at cervical, middle and apical as well as overall values were observed in Group 3 (78 ± 9.25 μm, 72 ± 7.79 μm, 160 ± 15.81 μm, 103.3 ± 4.43 μm) followed by Group 1 (113.5 ± 25.35 μm, 132.5 ± 19.92 μm, 502 ± 74.63 μm, 249.3 ± 25.44 μm) and Group 2 (114.5 ± 21.68 μm, 133.5 ± 19.57 μm, 598 ± 87.86 μm, 282 ± 28.91 μm) respectively. The results of one-way ANOVA and Bonferroni adjusted post hoc tests for marginal gap did not show any statistically significant difference between the three groups (P > 0.05) but revealed statistically significant difference (P = 0.02) in internal gap values at the cervical, middle, and apical regions as well as overall internal gap region between the three groups.

CONCLUSIONS

Better marginal and internal fits were observed in custom post and core fabricated by digital scanning of the silicone impression and subsequent CAD as compared to those fabricated by the other two groups.

The impact of print orientation on the fracture resistance and failure patterns of additively manufactured cobalt-chromium post and cores

PURPOSE

The aim of this study was to evaluate the impact of the print orientation of direct metal laser sintering (DMLS) posts and cores on the fracture resistance and failure patterns of endodontically treated mandibular premolar teeth.

MATERIALS AND METHODS

Sixty intact human mandibular premolars were endodontically treated. The teeth were then randomly divided into four groups (n = 15). Cobalt-chromium (Co-Cr) metal posts were fabricated by traditional casting (Group C), and DMLS method in 0-, 45-, and 90-degree print orientations (Group DMLS 0, Group DMLS 45, and Group DMLS 90). The posts and cores were cemented with composite resin cement and subjected to compression test at a crosshead speed of 1 mm/min. Data was analyzed by using one-way analysis of variance ANOVA and multiple comparison post hoc Tukey tests (α = 0.05). Specimens were viewed under a stereo microscope with x20 magnification to evaluate the fracture types.

RESULTS

No significant differences were found among the groups tested in terms of fracture resistance (p > 0.05). Group C and Group DMLS 0 group exhibited similar fracture patterns.

CONCLUSIONS

It is possible to produce post and core restorations with the DMLS technique and use them clinically.  Print orientation did not influence the fracture resistance. However, fracture patterns were different. Group C outperformed all DMLS groups in terms of fracture patterns.

Conventional cast vs. CAD/CAM post and core in a fully digital chairside workflow - An in vivo comparative study of accuracy of fit and feasibility of impression taking

OBJECTIVES

Clinical data for CAD/CAM post and cores (PC) is still scarce, even though developments in digital dentistry have improved dental treatment in many aspects. Therefore, the purpose of this in vivo study was to compare CAD/CAM PC fabricated in a fully digital chairside workflow to conventional cast PC (CPC) according to the accuracy of fit and the impression taking. The null hypothesis was that there is no significant difference between CAD/CAM PC and CPC.

METHODS

The study was conducted on 30 teeth in 25 patients receiving a CPC during their prosthetic treatment plan. On each tooth a conventional and a digital post impression were taken. Subsequently, one CPC following a conventional and one CAD/CAM PC following a digital workflow were fabricated. Both PC were tried-in intraorally and assessed according to a standardised evaluation sheet. The deviation between the two impression methods was evaluated by superimposing the datasets in a 3D analysis software. Statistical analysis for pairwise comparison was conducted according to Wilcoxon and median test with a significance level of p = 0.05.

RESULTS

CAD/CAM PC performed significantly better compared to CPC according to accuracy of fit (p = 0.022) and feasibility of impression taking (p < 0.001). The deviation between post impression methods increased from "coronal" to "apical". Between "coronal"/"middle" no significant difference (p = 0.158) was detected, whereas the pairwise comparison between the other measurement categories showed significant differences (p = 0.002, p < 0.001).

CONCLUSIONS

The null hypothesis was rejected since CAD/CAM PC performed significantly better and the deviation between the post impression methods showed significant differences.

CLINICAL SIGNIFICANCE

By using intraoral scanners (IOS) teeth can be restored with customised CAD/CAM PC in a single session. Within the limitations of this study the fully digital chairside workflow led to superior accuracy of fit of PC and higher feasibility of impression taking than the conventional workflow for CPC.

Fibre-reinforced Cad/CAM post and cores: The new "gold standard" for anterior teeth with extensive coronal destruction?-A fully digital chairside workflow

Objectives

Since one-third of persons suffer a dental trauma, treatment of anterior teeth using post and core (PC) is becoming important. In teeth with extensive destruction, cast PC (CPC) remain the "gold standard", even though they lead to aesthetic impairment and have a mismatching elastic modulus to that of dentin. Prefabricated fibre-reinforced posts have elastic modulus similar to that of dentin but the accuracy of fit and mechanical stability are worse. This study was aimed to evaluate the deviation and mechanical performance of fibre-reinforced CAD/CAM PC (FRPC) fabricated in a fully digital chairside workflow, compared to those of CPC.

Methods

On 30 teeth, a PC preparation was conducted, and a conventional and digital post impression were taken with an intraoral scanner. Fifteen teeth each were treated with CPC and FRPC, respectively. The deviation was evaluated by superimposing the datasets of the digitalised stone models and digital post impressions. Decementation and root fracture during chewing simulation were analysed by microscopy and X-ray. Statistical analysis was performed by pairwise comparison and Kaplan-Meier analysis.

Results

The median deviation for the "coronal", "middle" and "apical" were 14.5, 18.0 and 113.7 μm, respectively. The pairwise comparison for "coronal"/"middle" showed no significance (p = 0.465), whereas that for "coronal"/"apical" and "middle"/"apical" showed highly significant differences (p < 0.001). After chewing simulation, five decementations and two root fractures were detected for CPC. For FRPC, neither decementation nor root fracture were documented.

Significance

Within the limitations of this study, FRPC performed significantly better than CPC.

Digital Workflow for Producing Hybrid Posts and Cores

A novel and straightforward digital workflow is described to aid clinicians in producing in-office hybrid posts and cores. The method is based on scanning and using the basic module of a computer-assisted design and computer-assisted manufacturing (CAD-CAM) software program for dental applications. The applicability of the technique in a digital workflow is the simplicity of in-office production of a hybrid post and core that can be delivered to the patient in the same day.

The trueness of an intraoral scanner in scanning different post space depths

OBJECTIVES

The purpose of this in vitro study was to evaluate the trueness of scanning the post space up to 20 mm with an intraoral scanner (IOS).

METHODS

We captured 20-, 18-, 16-, 14-, 12-, and 10-mm length post space scans using an IOS (Primescan) eight times each by shortening the apical 2 mm end of the same mandibular canine tooth. The reference impressions of each length group were taken using a light-body polyvinyl siloxane impression material and were scanned with an extraoral scanner. The recorded standard tessellation language (STL) data of all impressions were uploaded to a 3D matching program for the trueness evaluation via the root mean square (RMS) calculation. For the statistical analysis, the Kruskal-Wallis and post-hoc Mann-Whitney U nonparametric tests were performed to compare the differences among the groups (α=0.05).

RESULTS

The median RMS values increased in direct proportion to the length of the post space from 10 mm (357.1 µm) to 20 mm (897.5 µm). We noted a significant difference among groups (p< 0.001). In the pairwise comparisons, there were no significant differences between the 14 mm and 16 mm groups (p=0.431) or between the 18 mm and 20 mm groups (p=0.036), while other paired groups showed significant differences (p=0.001).

CONCLUSIONS

The scanned space depth affected the trueness of the IOS (Primescan). If the post depth was below 14 mm, and the minimum diameter was 2.2 mm, Primescan could be used for impressions of the post-core structure, simplifying the impression procedure.

CLINICAL SIGNIFICANCE

IOS seems to be a promising technology for taking digital impressions of post spaces, but cannot be recommended as a routine procedure at its present stage, as final results are highly dependent on the clinical situation. Further studies with different IOS systems are needed to gain sound evidence.

Accuracy of Digital Impression Taking with Intraoral Scanners and Fabrication of CAD/CAM Posts and Cores in a Fully Digital Workflow

Current intraoral scanners (IOS) enable direct impression taking for computer-aided de-sign/computer-aided manufacturing (CAD/CAM) posts and cores (P+C) with subsequent milling out of monolithic materials. The aim of this in vitro study was to systematically investigate the accuracy of CAD/CAM-P+C in a fully digital workflow, considering different IOS impression methods (Primescan (PRI), Trios4 without (TRI) and with scanpost (TRI+SP)) (Part A), and CAD/CAM milling of zirconium dioxid (ZIR) and resin composite (COM)-P+C (Part B). Five human models were developed in this study. Micro-CT imaging was used as a reference (REF). For Part A, the models were scanned 12 times for each impression method. Then, IOS datasets (n = 180) were superimposed with REF, and scan accuracy was determined using 3D software (GOMInspect). For Part B, one CAD/CAM-P+C (n = 30) was milled for each model, impression method, and material. The triple-scan method was applied using an industrial scanner (ATOS) to determine the accuracy of the fit. Statistical analysis was performed using analysis of variance (ANOVA, p < 0.05). Part A showed for PRI significantly lower accuracy than TRI and TRI+SP (p < 0.05). The data of Part B revealed significantly higher accuracy for ZIR than for COM (p < 0.05). Within the limitations of this study, CAD/CAM-P+C of the ZIR can be recommended for fabrication in a fully digital workflow regarding the accuracy of fit.

Influence of Implant Scanbody Wear on the Accuracy of Digital Impression for Complete-Arch: A Randomized In Vitro Trial

The aim of this study was to evaluate the influence of implant scanbody (ISB) wear on the accuracy of digital impression for complete-arch. A polymethylmethacrylate (PMMA) edentulous mandibular model with four internal hexagonal interlocking conical connections was scanned with an extraoral optical scanner to achieve a reference file. Four cylindrical polyetheretherketone (PEEK) ISBs were scanned 30 times with IOS, and the test files were aligned to the reference file with a best-fit algorithm. For each analog linear (ΔX, ΔY and ΔZ-axis) and angular deviations (ΔANGLE) were assessed. Euclidean distance (ΔEUC) was calculated from the linear deviation, reporting a mean of 82 µm (SD 61) ranging from 8 to 347 µm. ΔANGLE error mean was 0.33° (SD 0.20), ranging from 0.02 to 0.92°. From a multivariate analysis, when ΔEUC was considered as a response variable, a significant influence of ISB wear by scan number in interaction to position for implant 3.6 was identified (p < 0.0001); when ΔANGLE was considered as a response variable, a significant effect of position 3.6 was recorded ((p < 0.0001). The obtained results showed that the ISB wear negatively influenced the accuracy of IOS, suggesting that ISB base wear could be detrimental for the seating of ISBs on angulated implants.

Effect of freshly placed core buildup composites on setting of silicon impression materials

Aim:

The aim is to study the effect of freshly placed composite build-ups on setting of additional silicone impression materials.

Settings and Design:

In vitro - experimental study.

Materials and Methods:

Three composite materials; Build-It™ F. R™, Filtek™ Bulk Fill flow and Filtek™ Z350 and three light-bodied additional silicone impression materials; Elite HD+, Aquasil LV Ultra and Express™ were used. Cylindrical-shaped specimens were made of each material (diameter 15 mm and height 10 mm). The silicone specimens were brought into contact with the composite specimens, which were either freshly cured (9 groups, n = 90) or cured and then stored in normal saline for 1 week (9 groups, n = 90). Shore A hardness (SAH) scores of silicone surfaces were recorded following the ASTM D2240-5 standards for shore A Durometer testing. Six measurements were made per each silicone surface and medians were calculated. Kruskal–Wallis and Mann–Whitney tests (SPSS v20) were used to check statistical significant differences between all groups and paired comparisons, respectively (P < 0.05).

Statistical Analysis Used:

Kruskal-Wallis and Mann-Whitney tests.

Results:

The SAH scores of additional silicones in direct contact with freshly placed composites were significantly less than SAH scores of additional silicones in direct contact with composites specimens aged for 1 week in 7 out of 9 combinations (P < 0.05). Only when Express™ and Elite HD+ were applied over freshly placed Filtek™ Bulk Fill flow, the SAH scores difference was not statistically significant to SAH scores of matching combinations applied after 1 week of composite storage.

Conclusions:

Freshly placed composite might affect setting of additional silicone impression materials. Dentists should carefully assess final impression on areas of prepared teeth that have received composite fillings recently.

Effect of different surface treatments on the bond strength of milled polyetheretherketone posts

STATEMENT OF PROBLEM

Polyetheretherketone (PEEK) can be used as a framework material for removable and fixed dental prostheses. However, information about the use of PEEK as a post-and-core restoration is scarce.

PURPOSE

The purpose of this in vitro study was to evaluate the effect of different surface treatments on the push-out bond strength of milled polyetheretherketone posts to resin cement.

MATERIAL AND METHODS

Sixty intact human maxillary central incisors were selected and endodontically treated, and standardized post spaces were prepared. Sixty PEEK posts were milled from a prefabricated PEEK blank by using a computer-aided design and computer-aided manufacturing (CAD-CAM) system and divided into 3 groups (n=15) according to the surface treatment: acid etching by using 98% sulfuric acid (AE); airborne-particle abrasion by using 50-μm Al₂O₃ (AA); nonthermal plasma treatment (NTP); in addition, PEEK posts (n=15) received no treatment (NT) and served as a control. All posts were bonded by using a self-adhesive resin cement. Three sections (coronal, middle, and apical) were obtained for each specimen. Push-out bond strength measurements (MPa) for each section were recorded by using a universal testing machine at a crosshead speed of 0.5 mm/min until failure occurred. The post-cement interfaces and failure modes were evaluated by using scanning electron microscopy. The data obtained were statistically analyzed by using 1-way ANOVA and the pair-wise Tukey (HSD) test to study the difference between group mean values (α=.05).

RESULTS

The overall mean ±standard deviation of the push-out bond strength was 11 ±2 MPa for AE group, 6 ±1 MPa for AA group, 5 ±1 MPa for NTP group, and 3 ±1 MPa for NT group. A statistically significant difference was found among all groups subjected to different surface treatments as indicated by the ANOVA test (P<.001). The pair-wise Tukey honestly significant difference (HSD) test showed a significant difference among the AE group and all groups (P<.001); however, no significant difference was observed between the AA and NTP groups (P>.05). Moreover, a significant difference was observed among all root sections (P<.001).

CONCLUSIONS

Surface treatment of PEEK posts with 98% sulfuric acid for 60 seconds showed significantly higher bond strength values than those in other groups. The bond strength of PEEK posts to resin cement was significantly higher in the coronal section than that in other sections.

CAD/CAM Customized Glass Fiber Post and Core With Digital Intraoral Impression: A Case Report

Background

After endodontic treatment, a proper restorative technique is necessary to ensure coronal seal and protection of residual dental structure; teeth which have lost two or more walls need to be restored with posts to increase retention and stability of final restoration. Posts can be distinguished in prefabricated and customized, which are manufactured by lost wax technique or CAD-CAM.

Purpose

Digital dentistry has been developed to increase workflow precision and to accelerate production process; use of CAD-CAM to realize customized posts was limited to scanning plaster models obtained from traditional impressions.

Patients and Methods

In the reported case an intraoral scan was used to mill a post and core restoration on an endodontically treated inferior premolar; this operative protocol was based on previous in vitro experiments that confirmed the ability of 3shape Trios scanner to read post-space up to 9 mm in depth.

Results

The digital technique allows us to convert the concave surface of the root canal into the convex surface of the post, and realize an anatomical post and core that improves the biomechanics of the endodontically treated tooth reducing the possibility of root fractures.

Conclusion

The use of an intraoral digital scanner represents an opportunity for the clinician as it speeds up the production of an anatomical post and core restorations.

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