Minimizing friction, wear, and energy losses by eliminating contact charging

Fabrication of Vanadium Oxide-encapsulated Hybrid Carbon Nanospheres for Enhanced Tribological Performance

A new sulfur-containing carbon nanospheres encapsulated with vanadium oxide (V@SCN) is synthesized through a one-pot oxidation polymerization and then carbonization method. The prepared V@SCNs exhibit good dispersibility as a lubricant additive, which is owing to the inherited lipophilic organic functional groups in the sulfur-containing carbon shell derived from the carbonization of polythiophene. The agglomeration and precipitation of metals in the base oil are also avoided through the encapsulation of lipophilic carbon shells. The stress and thermal simulation results show that the vanadium oxide core bestows upon the carbon nanospheres enhanced load resistance and superior thermal conductivity, which contributes to their excellent tribological properties. Introducing 0.04M-V@SCN to the base oil leads to favorable tribological characteristics, such as a fourfold rise in extreme pressure capacity from 250 to 1050N, a reduction in friction coefficient from 0.2 to ≈0.1, and a substantial decrease in wear by 90.2%. The lubrication mechanism of V@SCNs as lubricant additive involves the formation of a robust protective film on the friction pair, which is formed via complex physical and chemical reactions with the friction pair during friction.

Pyrylium- and Pyridinium-Based Ionic Liquids as Friction Modifiers for Greases

The use of ionic liquids (ILs) as lubricants or additives has been studied extensively over the past few decades. However, the ILs considered for lubricant applications have been part of a limited structural class of phosphonium- or imidazolium-type compounds. Here, new pyrylium- and pyridinium-based ILs bearing long alkyl chains were prepared and evaluated as friction- and wear-reducing additives in naphthenic greases. The physical properties of the synthetic ILs and additized naphthenic grease were measured. The tribological performance of the greases was measured by using standard benchtop tests. The addition of ILs was detrimental to wear, causing an increase in the amount of material removed by sliding relative to the base greases in most cases. In contrast, the friction performance improved under nearly all conditions tested due to the IL additives. The compatibility of the synthetic ILs with the naphthenic greases and its potential influence upon miscibility and tribological performance are tentatively proposed to be a result of the molecular structure.

Atomistic Mechanism of Friction-Force Independence on the Normal Load and Other Friction Laws for Dynamic Structural Superlubricity

We explore dynamic structural superlubricity for the case of a relatively large contact area, where the friction force is proportional to the area (exceeding ∼100  nm^{2}) experimentally, numerically, and theoretically. We use a setup composed of two molecular smooth incommensurate surfaces: graphene-covered tip and substrate. The experiments and molecular dynamic simulations demonstrate independence of the friction force on the normal load for a wide range of normal loads and relative surface velocities. We propose an atomistic mechanism for this phenomenon, associated with synchronic out-of-plane surface fluctuations of thermal origin, and confirm it by numerical experiments. Based on this mechanism, we develop a theory for this type of superlubricity and show that friction force increases linearly with increasing temperature and relative velocity for velocities larger than a threshold velocity. The molecular dynamic results are in a fair agreement with predictions of the theory.

Highly effective ashless and non-corrosive dimercaptobenzothiadiazole as multifunctional lubricant additives in naphthenic base oil

The conventional medium chain chlorinated paraffin (MCCP) and zinc dialkyl dithiophosphate (ZDDP) additives have greatly enhanced the extreme pressure (EP) and anti-wear (AW) performance of the metalworking fluids. However, chlorine- and zinc-containing additives are restricted in use due to eco-toxicity issue. Herein, ashless and non-corrosive dimercaptobenzothiadiazole derivatives, namely bis-2,5-benzylsulfanyl-[1,3,4]thiadiazole (BBST) and bis-2,5-octylsulfanyl-[1,3,4]thiadiazole (BOST) consist of three sulfur atoms have been synthesized and evaluated. The performance of BBST shows a weld load (PD) of 3089 N and AW value of 5 mm2, which represents an improvement of 3.1 and 7.4 folds over naphthenic base oil (NBO). In addition, BBST also outperformed BOST, MCCP, and ZDDP in terms of its weld load and AW properties. Based on XPS analysis and molecular electrostatic potential maps (MEPS), BBST exhibits superior tribology performance due to the interaction between the sulfur (S), nitrogen (N), and π-electrons of the benzene ring with the metal surface. The formation of FeS, Fe2O3 and Fe⋯N coordinate bonds contributes to the creation of an excellent tribofilm.

Recent Progress of Advanced Materials for Triboelectric Nanogenerators

Triboelectric nanogenerators (TENGs) have received intense attention due to their broad application prospects in the new era of internet of things (IoTs) as distributed power sources and self-powered sensors. Advanced materials are vital components for TENGs, which decide their comprehensive performance and application scenarios, opening up the opportunity to develop efficient TENGs and expand their potential applications. In this review, a systematic and comprehensive overview of the advanced materials for TENGs is presented, including materials classifications, fabrication methods, and the properties required for applications. In particular, the triboelectric, friction, and dielectric performance of advanced materials is focused upon and their roles in designing the TENGs are analyzed. The recent progress of advanced materials used in TENGs for mechanical energy harvesting and self-powered sensors is also summarized. Finally, an overview of the emerging challenges, strategies, and opportunities for research and development of advanced materials for TENGs is provided.

Triboelectric charge saturation on single and multiple insulating particles in air and vacuum

Triboelectric charge transfer is complex and depends on contact properties such as material composition and contact area, as well as environmental factors including humidity, temperature, and air pressure. Saturation surface charge density on particles is inversely dependent on particle size and the number of nearby particles. Here we show that electrical breakdown of air is the primary cause of triboelectric charge saturation on single and multiple electrically insulating particles, which explains the inverse dependence of surface charge density on particle size and number of particles. We combine computational simulations with experiments under controlled humidity and pressure. The results show that the electric field contribution of multiple particles causes electrical breakdown of air, reducing saturation surface charge density for greater numbers of particles. Furthermore, these results show that particles can be discharged in a low pressure environment, yielding opportunities for improved industrial powder flows and dust mitigation from surfaces.

Triboelectric Nanogenerators Based on 2D Materials: From Materials and Devices to Applications

Recently, there has been an increasing consumption of fossil fuels such as oil and natural gas in both industrial production and daily life. This high demand for non-renewable energy sources has prompted researchers to investigate sustainable and renewable energy alternatives. The development and production of nanogenerators provide a promising solution to address the energy crisis. Triboelectric nanogenerators, in particular, have attracted significant attention due to their portability, stability, high energy conversion efficiency, and compatibility with a wide range of materials. Triboelectric nanogenerators (TENGs) have many potential applications in various fields, such as artificial intelligence (AI) and the Internet of Things (IoT). Additionally, by virtue of their remarkable physical and chemical properties, two-dimensional (2D) materials, such as graphene, transition metal dichalcogenides (TMDs), hexagonal boron nitride (h-BN), MXenes, and layered double hydroxides (LDHs), have played a crucial role in the advancement of TENGs. This review summarizes recent research progress on TENGs based on 2D materials, from materials to their practical applications, and provides suggestions and prospects for future research.

Organic Charge Transfer Cocrystals as Additives for Dissipation of Contact Charges on Polymers

Common polymers can accumulate surface charges through contact, a phenomenon known since ancient times. This charge accumulation can have detrimental consequences in industry. It causes accidents and yields enormous economic losses. Many empirical methods have been developed to prevent the problems caused by charge accumulation. However, a general chemical approach is still missing in the literature since the charge accumulation and discharging mechanisms have not been completely clarified. The current practice to achieve charge mitigation is to increase materials conductivity by high doping of conductive additives. A recent study showed that using photoexcitation of some organic dyes, charge decay can be started remotely, and the minute amount of additive does not change the material's conductivity. Here, we show the contact charging and charge decay behavior of polydimethylsiloxane doped with a series of organic charge transfer cocrystals (CTC) of TCNQ acceptor and substituted pyrene donors (CTC-PDMS). The results show that the CTC-PDMS are antistatic, and the discharging propensity of the composites follows the calculated charge transfer degree of the complexes. On the other hand, the CTC-PDMS are still insulators, as shown by their high surface resistivities. Kelvin probe force microscopy images of the contact-charged and discharged samples show a quick potential decay in CTC domains upon illumination. Combined with the fast overall decay observed, the antistatic behavior in these insulators can be attributed to an electron transfer between the mechanoions in the polymer and the CTC frontier orbitals. We believe our results will help with the general understanding of the molecular mechanism of contact charging and discharging and help develop insulator antistatics.

Unveiling the Mechanism of Frictional Catalysis in Water by Bi12TiO20: A Charge Transfer and Contaminant Decomposition Path Study

Tribocatalysis, as a new approach in environmental purification, has drawn increasing attention in the past few years. In this work, we successfully convert mechanical energy to chemical energy by Bi₁₂TiO₂₀, which was synthesized by a hydrothermal method. Under magnetic stirring, electrons transfer from the surface of Bi₁₂TiO₂₀ to the polytetrafluoroethylene-sealed magnetic bar due to their friction. Moreover, the holes that remain on Bi₁₂TiO₂₀ provide oxidation properties in the process for organic matter degradation. According to a series of tests, it is noticed that the shape of the stirring bar and the material of the reaction vessel have a remarkable influence on the removal efficiency of contaminants. Simultaneously, multiple tests reveal the high stability of Bi₁₂TiO₂₀. A great potential for Bi₁₂TiO₂₀ to control water pollutants under dark conditions during collection of ambient mechanical energy was clearly demonstrated in this study.

Friction Behavior of Rough Surfaces on the Basis of Contact Mechanics: A Review and Prospects

Contact and friction are closely related as friction cannot happen without contact. They are widely used in mechanical engineering, traffic, and other fields. The real contact surface is not completely smooth, but it is made up of a series of tiny contact asperities as viewed in the micro-scale. This is just the complexity of the contact and friction behaviors of rough surfaces: the overall mechanical behavior is the result of all asperities which are involved during the contact. Due to the multiplicity of surface topography, the complexity of contact scale, and the nonlinearity of the constitutive material, there are still many open topics in the research of contact and friction behavior of rough surfaces. Based on the perspective of the macroscopic and micro-nano scale contact mechanics, this review gives a brief overview of friction for the latest developments and points out the existing issues and opportunities for future studies.

Fluid Drag Reduction by Magnetic Confinement

The frictional forces of a viscous liquid flow are a major energy loss issue and severely limit microfluidics practical use. Reducing this drag by more than a few tens of percent remain elusive. Here, we show how cylindrical liquid-in-liquid flow leads to drag reduction of 60-99% for sub-mm and mm-sized channels, regardless of whether the viscosity of the transported liquid is larger or smaller than that of the confining one. In contrast to lubrication or sheath flow, we do not require a continuous flow of the confining lubricant, here made of a ferrofluid held in place by magnetic forces. In a laminar flow model with appropriate boundary conditions, we introduce a modified Reynolds number with a scaling that depends on geometrical factors and viscosity ratio of the two liquids. It explains our whole range of data and reveals the key design parameters for optimizing the drag reduction values. Our approach promises a new route for microfluidics designs with pressure gradient reduced by orders of magnitude.

From contact electrification to triboelectric nanogenerators

Although the contact electrification (CE) (or usually called 'triboelectrification') effect has been known for over 2600 years, its scientific mechanism still remains debated after decades. Interest in studying CE has been recently revisited due to the invention of triboelectric nanogenerators (TENGs), which are the most effective approach for converting random, low-frequency mechanical energy (called high entropy energy) into electric power for distributed energy applications. This review is composed of three parts that are coherently linked, ranging from basic physics, through classical electrodynamics, to technological advances and engineering applications. First, the mechanisms of CE are studied for general cases involving solids, liquids and gas phases. Various physics models are presented to explain the fundamentals of CE by illustrating that electron transfer is the dominant mechanism for CE for solid-solid interfaces. Electron transfer also occurs in the CE at liquid-solid and liquid-liquid interfaces. An electron-cloud overlap model is proposed to explain CE in general. This electron transfer model is extended to liquid-solid interfaces, leading to a revision of the formation mechanism of the electric double layer at liquid-solid interfaces. Second, by adding a time-dependent polarization termPscreated by the CE-induced surface electrostatic charges in the displacement fieldD, we expand Maxwell's equations to include both the medium polarizations due to electric field (P) and mechanical aggitation and medium boundary movement induced polarization term (Ps). From these, the output power, electromagnetic (EM) behaviour and current transport equation for a TENG are systematically derived from first principles. A general solution is presented for the modified Maxwell's equations, and analytical solutions for the output potential are provided for a few cases. The displacement current arising fromε∂E/∂t is responsible for EM waves, while the newly added term ∂Ps/∂t is responsible for energy and sensors. This work sets the standard theory for quantifying the performance and EM behaviour of TENGs in general. Finally, we review the applications of TENGs for harvesting all kinds of available mechanical energy that is wasted in our daily life, such as human motion, walking, vibration, mechanical triggering, rotating tires, wind, flowing water and more. A summary is provided about the applications of TENGs in energy science, environmental protection, wearable electronics, self-powered sensors, medical science, robotics and artificial intelligence.

New instrument based on electrostatic sensor array for measuring tribo-electrification charging due to single particle impacts

In the processing of particulate solids, particle-particle and particle-wall collisions can generate electrostatics. This is called contact/impact/frictional electrification and can lead to many problems such as affecting powder flow and explosion hazards. It is necessary to research the tribo-electrification charging due to single particle impacts on a target as the fundamental understanding of tribo-electrification. A new impact charging test rig based on an electrostatic sensor array that can measure charge transfer caused by a single impact between a particle and a target plane has been designed and established. Combined with the electrostatic sensor array, the compressed sensing algorithm is used to estimate not only the spatial position but also the charge amount of particle. The cross-correlation algorithm is used to determine particle's velocity instead of using other devices such as a photodetector. The new instrument allows single particles impacting target planes at different angles with a velocity exceeding 100 m/s. An oil calibration test rig has been constructed to verify the proposed methods. The estimation errors of the spatial position and charge amount are both within 5% when the particle is located at the central area of the pipeline and the estimation errors of velocities are within 2%. The impact charging experiments show a special initial charge prior to impact for which no net charge transfer would occur for polymer particles, but the charge would completely transfer for metal particles.

Triboelectric nanogenerator: from alternating current to direct current

Triboelectric nanogenerator (TENG) is considered as a potential solution to harvest distributed energy for the sustainable and reliable power supply of the internet of things. Although numerous researches on alternating current (AC) output TENG from fundamental physics to potential applications have been widely promoted in recent years, the studies about direct current (DC) output TENG is just beginning, especially for a constant current output. This work gives the summary of recent key researches from AC-TENG to DC-TENG, especially a constant current TENG, as well as the design of AC/DC-TENG. In addition, some new DC generators will also be summarized toward a wide range of readers. This study presents the similarities and differences between AC-TENG and DC-TENG, so that their impact and uniqueness can be clearly understood. Finally, the major challenges and the future outlooks in this rapidly emerging research field will be discussed as a guideline for future research.

Improved tribological properties, thermal and colloidal stability of poly-α-olefins based lubricants with hydrophobic MoS2 submicron additives

HYPOTHESIS

Newtonian liquids, usually used as base oil lubricants, exhibit low viscosity under extreme thermal conditions, needed for the functioning of wind turbines. This is directly affecting the colloidal stability and the tribological properties of the formulations containing additives, such as MoS₂. Here, it was hypothesized that the surface hydrophobization of MoS₂ particles will allow for an increased colloidal stability of the resulting formulations, for temperatures as high as 80 °C.

EXPERIMENTS

The antifriction properties and the thermal stability of the designed formulations were determined on submicron MoS₂ particles dispersed in poly-α-olefins (PAO) base oils of different dynamic viscosities (from 32 to 1650 mPa·s at 25 °C). The submicron particles of MoS₂ (300-500 nm in diameter) were synthesised by a simple one-pot solvothermal method under mild conditions. The resulting particles were hydrophobized in situ in PAO base oils using alkyltrichlorosilane grafting agents with two chain lengths (C8 and C18).

FINDINGS

The covalent grafting of alkylsilanes through Mo-O-Si bonds was confirmed by DFT calculations and FT-IR measurements. Turbiscan optical analysis revealed that thermal and colloidal stabilities can be significantly improved depending on oil viscosity and chain length of the grafting agent. The formulations in the PAO65 oil remained highly stable (TSI < 1), even at 80 °C. Herein, we demonstrate the impact of hydrophobization degree on the tribological properties of the lubricants, which, importantly, could reach ultra-low friction coefficients, less than 0.02.

Does Flexoelectricity Drive Triboelectricity?

The triboelectric effect, charge transfer during sliding, is well established but the thermodynamic driver is not well understood. We hypothesize here that flexoelectric potential differences induced by inhomogeneous strains at nanoscale asperities drive tribocharge separation. Modeling single asperity elastic contacts suggests that nanoscale flexoelectric potential differences of ±1-10  V or larger arise during indentation and pull-off. This hypothesis agrees with several experimental observations, including bipolar charging during stick slip, inhomogeneous tribocharge patterns, charging between similar materials, and surface charge density measurements.

Contact Electrification by Quantum-Mechanical Tunneling

A simple model of charge transfer by loss-less quantum-mechanical tunneling between two solids is proposed. The model is applicable to electron transport and contact electrification between e.g. a metal and a dielectric solid. Based on a one-dimensional effective-mass Hamiltonian, the tunneling transmission coefficient of electrons through a barrier from one solid to another solid is calculated analytically. The transport rate (current) of electrons is found using the Tsu-Esaki equation and accounting for different Fermi functions of the two solids. We show that the tunneling dynamics is very sensitive to the vacuum potential versus the two solids conduction-band edges and the thickness of the vacuum gap. The relevant time constants for tunneling and contact electrification, relevant for triboelectricity, can vary over several orders of magnitude when the vacuum gap changes by one order of magnitude, say, 1 Å to 10 Å. Coulomb repulsion between electrons on the left and right material surfaces is accounted for in the tunneling dynamics.

The Influence of Microscale Surface Roughness on Water-Droplet Contact Electrification

When water comes in contact with a hydrophobic fluoropolymer, a triboelectric charge tends to form on the surface. Here, it is investigated how the triboelectric charge formed upon contact with water drops depends on the microscale surface statistics of the polymer. In particular, it is found that the transition to a superhydrophobic fakir state results in a considerable reduction in triboelectric contact charge, due to a reduced liquid?solid contact area. Thus, when processing charge-sensitive electronic systems one may want to utilize such surfaces promoting reduced tribocharging. This also has implications for energy harvesting purposes, where one may collect electrical energy by letting water droplets move on the polymer with an interdigitated current-collecting electrode on its back side. In such a situation, it is observed that the surfaces promoting the superhydrophobic fakir state give rise to larger water droplet velocities and smaller collected charge, which explains the need for careful assessment of surface treatment before applying microstructured polymers for water droplet energy harvesting.