Design principles for heterointerfacial alloying kinetics at metallic anodes in rechargeable batteries

One-stone, two birds: One step regeneration of discarded copper foil in zinc battery for dendrite-free lithium deposition current collector

The ever-growing requirement for electrochemical energy storage has exacerbated the production of spent batteries, and the recycling of valuable battery components has recently received a remarkable attention. Among all battery components, copper foil is widely utilized as a current collector for stable zinc platting and stripping in zinc metal batteries (ZMBs) due to the perfect lattice matching of between metal copper and zinc, which is accompanied by the formation of multiple copper-zinc alloy components during the cycling process. Herein, a novel "two birds with one-stone" strategy through a one simple heat treatment step to revive the discarded copper foil in zinc metal battery is reported to further obtain a lithiophilic current collector (CuxZny-Cu) with multiple copper-zinc alloy components on the surface of the discarded copper foil. Such revived CuxZny-Cu current collector greatly reduces the lithium nucleation overpotential and realizes uniform lithium deposition and further inhibits lithium dendrites growth. The formed multiple CuxZny alloy phases on the surface of discarded copper foil exhibit a low Li nucleation overpotential of only 15 mV at 0.5 mA cm-2 for the first cycle. Moreover, such a CuxZny-Cu current collector could achieve stable cycle for 220 cycles at 0.5 mA cm-2 and 110 cycles at 1 mA cm-2 with a Li plating capacity of 1 mAh cm-2. Theoretical calculations indicate that, compared with pure Cu foil, the formed multiple alloy components of CuZn5, CuZn8, Cu0.61Zn0.39 and CuZn have low adsorption energy of -2.17, -2.55, -2.16 and -2.35 eV with lithium atoms, respectively, which result in reduced lithium nucleation overpotential. The full cell composed of CuxZny alloy current collector with deposition of 5 mAh cm-2 metal Li anode coupled with LiFePO4 (LFP) cathode exhibits a reversible capacity of 125.6 mAh/g after 110 cycles at a current of 0.5 C with capacity retention of 85.1 %. This work proposed a promising strategy to regenerate the discarded copper foil in rechargeable batteries.

Heterointerfaces: Unlocking Superior Capacity and Rapid Mass Transfer Dynamics in Energy Storage Electrodes

Heterogeneous electrode materials possess abundant heterointerfaces with a localized "space charge effect", which enhances capacity output and accelerates mass/charge transfer dynamics in energy storage devices (ESDs). These promising features open new possibilities for demanding applications such as electric vehicles, grid energy storage, and portable electronics. However, the fundamental principles and working mechanisms that govern heterointerfaces are not yet fully understood, impeding the rational design of electrode materials. In this study, the heterointerface evolution during charging and discharging process as well as the intricate interaction between heterointerfaces and charge/mass transport phenomena, is systematically discussed. Guidelines along with feasible strategies for engineering structural heterointerfaces to address specific challenges encountered in various application scenarios, are also provided. This review offers innovative solutions for the development of heterogeneous electrode materials, enabling more efficient energy storage beyond conventional electrochemistry. Furthermore, it provides fresh insights into the advancement of clean energy conversion and storage technologies. This review contributes to the knowledge and understanding of heterointerfaces, paving the way for the design and optimization of next-generation energy storage materials for a sustainable future.

Controlling Electrodeposition in Nonplanar High Areal Capacity Battery Anodes via Charge Transport and Chemical Modulation

Controlling the morphological evolution of electrochemical crystal growth in battery anodes is of fundamental and practical importance, particularly towards realizing practical, high-energy batteries based on metal electrodes. Such batteries require highly reversible plating/stripping reactions at the anode to achieve a long cycle life. While conformal electrodeposition and electrode reversibility have been demonstrated in numerous proof-of-concept experiments featuring moderate to low areal capacity (≤3 mA h/cm2) electrodes, achieving high levels of reversibility is progressively challenging at the higher capacities (e.g., 10 mA h/cm2), required in applications. Nonplanar, "3D" electrodes composed of electrically conductive, porous substrates are conventionally thought to overcome trade-offs between reversibility and capacity because they hypothetically "host" the electrodeposits in an electronically conducting framework, providing redundant pathways for electron flow. Here, we challenge this hypothesis and instead show that a nonplanar substrate with moderate electrical conductivity (ideally, with an electrical conductance similar to the ionic conductance of the electrolyte) and composed of a passivated cathode-facing surface efficiently regulates electro-crystallization. In contrast, an architecture with a high intrinsic electrical conductivity or with a high electrical conductivity coating on the front surface results in dominantly out-of-plane growth, making the 3D architecture in effect function as a 2D substrate. Using Zn as an example, we demonstrate that interconnected carbon fiber substrates coated by SiO2 on the front and Cu on the back successfully ushers electroplated Zn metal into the 3D framework at a macroscopic length scale, maximizing use of the interior space of the framework. The effective integration of electrodeposits into the 3D framework also enables unprecedented plating/stripping reversibility >99.5% at high current density (e.g., 10 mA/cm2) and high areal capacities (e.g., 10 mA h/cm2). Used in full-cell Zn||NaV3O8 batteries with stringent N/P ratios of 3:1, the substrates are also shown to enhance cycle life.

Overcoming Challenges: Extending Cycle Life of Aqueous Zinc-Ion Batteries at High Zinc Utilization through a Synergistic Strategy

Aqueous zinc-ion batteries (AZIBs) face challenges in achieving high energy density compared to conventional lithium-ion batteries (LIBs). The lower operating voltage and excessive Zn metal as anode pose constraints on the overall energy storage capacity of these batteries. An effective approach is to reduce the thickness of the Zn metal anode and control its mass appropriately. However, under the condition of using a thin Zn anode, the performance of AZIBs is often unsatisfactory. Through experiments and computational simulations, the electrode structural change and the formation of dead Zn as the primary reasons for the failure of batteries under a high Zn utilization rate are identified. Based on this understanding, a universal synergistic strategy that combines Cu foil current collectors and electrolyte additives to maintain the structural and thermodynamic stability of the Zn anode under a high Zn utilization rate (ZUR) is proposed. Specifically, the Cu current collectors can ensure that the Zn anode structure remains intact based on the spontaneous filling effect, while the additives can suppress parasitic side reactions at the interface. Ultimately, the symmetric cell demonstrates a cycling duration of 900 h at a 70% ZU, confirming the effectiveness of this strategy.

Design principles of heterointerfacial redox chemistry for highly reversible lithium metal anode

High electrochemical reversibility is required for the application of high-energy-density lithium (Li) metal batteries; however, inactive Li formation and SEI (solid electrolyte interface)-instability-induced electrolyte consumption cause low Coulombic efficiency (CE). The prior interfacial chemical designs in terms of alloying kinetics have been used to enhance the CE of Li metal anode; however, the role of its redox chemistry at heterointerfaces remains a mystery. Herein, the relationship between heterointerfacial redox chemistry and electrochemical transformation reversibility is investigated. It is demonstrated that the lower redox potential at heterointerface contributes to higher CE, and this enhancement in CE is primarily due to the regulation of redox chemistry to Li deposition behavior rather than the formation of SEI films. Low oxidation potential facilitates the formation of the surface with the highly electrochemical binding feature after Li stripping, and low reduction potential can maintain binding ability well during subsequent Li plating, both of which homogenize Li deposition and thus optimize CE. In particular, Mg hetero-metal with ultra-low redox potential enables Li metal anode with significantly improved CE (99.6%) and stable cycle life for 700 cycles at 3.0 mA cm-2. This work provides insight into the heterointerfacial design principle of next-generation negative electrodes for highly reversible metal batteries.

Synergistic Cation Solvation Reorganization and Fluorinated Interphase for High Reversibility and Utilization of Zinc Metal Anode

Batteries based on zinc (Zn) chemistry offer a great opportunity for large-scale applications owing to their safety, cost-effectiveness, and environmental friendliness. However, the poor Zn reversibility and inhomogeneous electrodeposition have greatly impeded their practical implementation, stemming from water-related passivation/corrosion. Here, we present a multifunctional electrolyte comprising gamma-butyrolactone (GBL) and Zn(BF4)2·xH2O to resolve these intrinsic challenges. The systematic results confirm that water reactivity toward a Zn anode is minimized by forcing GBL solvents into the Zn2+ solvation shell and constructing a fluorinated interphase on the Zn anode surface via anion decomposition. Furthermore, NMR was selected as an auxiliary testing protocol to elevate and understand the role of electrolyte composition in building the interphase. The combined factors in synergy guarantee high Zn reversibility (average Coulombic efficiency is 99.74%), high areal capacity (55 mAh/cm2), and high Zn utilization (∼91%). Ultimately, these merits enable the Zn battery utilizing a VO2 cathode to operate smoothly over 5000 cycles with a low-capacity decay rate of ∼0.0083% per cycle and a 0.23 Ah VO2/Zn pouch cell to operate over 400 cycles with a capacity retention of 77.3%.

Enhancing the Performance of Reversible Zn Deposition by Ultrathin Polyelectrolyte Coatings

Modifying the surfaces of zinc and other metallic substrates is considered an effective strategy to enhance the reversibility of the zinc deposition and stripping processes. While a variety of surface modification strategies have been explored, their ability to be practically implemented is not always trivial due to the associated high costs and complexity of the proposed techniques. In this study, we showcase a straightforward method for preparing ultrathin polyelectrolyte coatings using polydiallyldimethylammonium chloride (PDDA) and polyethylenimine (PEI). The coatings, characterized by their electrostatic charge and hydrophobicity, suppress side reactions and even out the electrodeposition process across the substrate surface. The PDDA-coated anodes demonstrate significantly reduced voltage hysteresis, uniform zinc morphology, improved self-discharge rates, and an impressive Coulombic efficiency exceeding 99% over prolonged cycling. Our findings highlight the potential that such cost-effective and straightforward surface treatments could be widely applied in Zn metal-based batteries.

Crystal Orientation Engineering of Perfectly Matched Heterogeneous Textured ZnSe for an Enhanced Interfacial Kinetic Zn Anode

Uncontrollable dendrite formation in the Zn anode is the bottleneck of the commercialization of rechargeable aqueous zinc-based batteries (RAZBs). Interface, the location of the charge transfer process occuring, can significantly affect the further morphology evolution in ways that have not yet been fully comprehended, for example, the crystal facet and orientation of the coating layer. In this study, we demonstrated that the morphology and kinetics of the Zn anode could be tuned by the crystal facet. The fabricated textured ZnSe (T-ZnSe) layer can significantly enhance the reaction kinetics and induce uniform (0002)Zn deposition. In stark contrast, the polycrystalline P-ZnSe coating hinders the charge transfer process at the interface. With this T-ZnSe@Zn as the anode, the full cell with an I2 cathode and a practical areal capacity (2 mAh cm-2) can work well for 900 cycles. The effectiveness of this anode has also been testified by a pouch cell with an overall capacity of 150 mAh. This research contributes to the understanding of the interface and the feasible strategy for the practical application of the Zn anode.

Tailoring grain boundary stability of zinc-titanium alloy for long-lasting aqueous zinc batteries

The detrimental parasitic reactions and uncontrolled deposition behavior derived from inherently unstable interface have largely impeded the practical application of aqueous zinc batteries. So far, tremendous efforts have been devoted to tailoring interfaces, while stabilization of grain boundaries has received less attention. Here, we demonstrate that preferential distribution of intermetallic compounds at grain boundaries via an alloying strategy can substantially suppress intergranular corrosion. In-depth morphology analysis reveals their thermodynamic stability, ensuring sustainable potency. Furthermore, the hybrid nucleation and growth mode resulting from reduced Gibbs free energy contributes to the spatially uniform distribution of Zn nuclei, promoting the dense Zn deposition. These integrated merits enable a high Zn reversibility of 99.85% for over 4000 cycles, steady charge-discharge at 10 mA cm-2, and impressive cyclability for roughly 3500 cycles in Zn-Ti//NH4V4O10 full cell. Notably, the multi-layer pouch cell of 34 mAh maintains stable cycling for 500 cycles. This work highlights a fundamental understanding of microstructure and motivates the precise tuning of grain boundary characteristics to achieve highly reversible Zn anodes.

A nanowire-assembled Co3S4/Cu2S@carbon binary metal sulfide hybrid as a sodium-ion battery anode displaying high capacity and recoverable rate-performance

A binary metal sulfide hybrid consisting of nanowire-assembled and polypyrrole-coated Co3S4/Cu2S spheres after nitrogen-doped carbon coating (Co3S4/Cu2S@NC) is developed as an anode, which displays a capacity exceeding 412.3 mA h g-1 after 550 cycles under 1.0 A g-1. Recoverable rate-performance and good temperature tolerance under 50 °C and -10 °C are achievable; a full cell delivers 339.5 mA h g-1, indicating promising potential for applications in various conditions.

Coulombic Efficiency for Practical Zinc Metal Batteries: Critical Analysis and Perspectives

Climate change and energy depletion are common worries of this century. During the global clean energy transition, aqueous zinc metal batteries (AZMBs) are expected to meet societal needs due to their large-scale energy storage capability with earth-abundant, non-flammable, and economical chemistries. However, the poor reversibility of Zn poses a severe challenge to AZMB implementation. Coulombic efficiency (CE) is a quantitative index of electrode reversibility in rechargeable batteries but is not well understood in AZMBs. Thus, in this work,  the state-of-art CE to present the status quo of AZMB development is summarized.  A fictional 120 Wh kg-1 AZMB pouch cell is also proposed and evaluated revealing the improvement room and technical goal of AZMB chemistry. Despite some shared mechanisms between AZMBs and lithium metal batteries, misconceptions prevalent in AZMBs are clarified. Essentially, AZMB has its own niche in the market with unique merits and demerits. By incorporating academic and industrial insights, the development pathways of AZMB are suggested.

Controllable fabrication of vanadium selenium nanosheets for a high-performance Na-ion battery anode

Vanadium selenium has gained attention as a potential anode for sodium-ion batteries (SIBs) due to the tunable crystal structure, effective channels for Na+ diffusion, and high theoretical specific capacity. However, the pursuit of vanadium selenium remains an enormous challenge. Herein, we demonstrated that V2Se9 nanosheets could be fabricated facilely and efficiently via a one-pot synthesis method with the careful selection of the solvent/surfactant. The V2Se9 anode have demonstrated excellent electrochemical performance for SIBs. An intercalation and conversion mechanism of Na-storage in V2Se9 were clarified by ex situ X-ray diffraction. This work develops an effective strategy to fabricate transition metal chalcogenides for high-performance sodium storage.

Recent Advances in Structural Optimization and Surface Modification on Current Collectors for High-Performance Zinc Anode: Principles, Strategies, and Challenges

The last several years have witnessed the prosperous development of zinc-ion batteries (ZIBs), which are considered as a promising competitor of energy storage systems thanks to their low cost and high safety. However, the reversibility and availability of this system are blighted by problems such as uncontrollable dendritic growth, hydrogen evolution, and corrosion passivation on anode side. A functionally and structurally well-designed anode current collectors (CCs) is believed as a viable solution for those problems, with a lack of summarization according to its working mechanisms. Herein, this review focuses on the challenges of zinc anode and the mechanisms of modified anode CCs, which can be divided into zincophilic modification, structural design, and steering the preferred crystal facet orientation. The possible prospects and directions on zinc anode research and design are proposed at the end to hopefully promote the practical application of ZIBs.

Metal Anodes with Ultrahigh Reversibility Enabled by the Closest Packing Crystallography for Sustainable Batteries

The ever-growing annual electricity generated from sustainable and intermittent energy such as wind and solar power requires cost effective and reliable electrochemical energy storage. Rechargeable batteries based on multivalent metal anodes such as Zn, Al, and Fe, taking advantage of large-scale production and affordable cost, have emerged as promising candidates. However, the uncontrollable dendrite-like metal deposition on regular substrate caused by disordered metal crystallization usually leads to premature failure of batteries and even safety concerns when the dendrite bridges the electrodes. Here it is reported that a series of metal anodes (Zn, Co, Al, Ni, and Fe) with multiple crystal structures (hexagonal close-packed, face-centered cubic, and body-centered cubic) can achieve dendrite-free and epitaxial deposition on single-crystal Cu(111) substrates enabled by the closest packing crystallography. Moreover, the closest packed facets are aligned horizontally with the substrates, resulting in compact planar construction and excellent chemical stability even at an unprecedented current density of 1 A cm^-2 . The full cells under a practical anode-to-cathode capacity ratio of 2.3 show a cycling life span of over 800 cycles with Coulombic efficiency of > 99.9%. The universal approach of regulating metal electrodeposition in this work is expected to boost the development of emerging sustainable energy storage/conversion devices.