Flame retardancy and smoke suppression properties of bio-based chitosan polyelectrolyte flame retardant containing P and N in epoxy resin

This study reports the successful synthesis of flame-retardant and smoke-suppressing epoxy resin (EP) via bio-based polyelectrolyte flame retardants. Herein, a novel polyelectrolyte flame retardant was prepared from chitosan (CS) and hexa-(4-carboxyl-phenoxy)-cyclotriphosphazene (HCPCP) by acid-base neutralization reaction, which the HCPCP was synthesized with hexachlorocyclotriphosphazene (HCCP) and methyl p-hydroxybenzoate (MP) by nucleophilic substitution reaction. The combined effect of the addition on the flame retardant, smoke suppression and mechanical properties of EP samples were systematically investigated. The presence of this bio-based polyelectrolyte provided excellent smoke suppression and flame-retardant properties of the prepared EP. Among them, the peak heat release rate (PHRR), peak smoke production rate (PSPR) and total smoke production (TSP) of EP/9wt%3CS-HCPCP composite (the ratio of CS to HCPCP was 3: 7, and the dosage was 9 wt%) were reduced by 45.42 %, 41.66 % and 22.56 %, respectively. In addition, the EP/CS-HCPCP composites showed a 207.80 % enhancement in char residue compared to pure EP. These results suggest a green and cost-effective strategy for the production of flame-retardant, drip-proof and smoke-suppressed EP composites.

Nanocellulose-based porous lightweight materials with flame retardant properties: A review

This review discusses the development and application of nanocellulose (NC)-aerogels, a sustainable and biodegradable biomaterial, with enhanced flame retardant (FR) properties. NC-aerogels combine the excellent physical and mechanical properties of NC with the low density and thermal conductivity of aerogels, making them promising for thermal insulation and other fields. However, the flammability of NC-aerogels limits their use in some applications, such as electromagnetic interference shielding, oil/water separation, and flame-resistant textiles. The review covers the design, fabrication, modification, and working mechanism of NC porous materials, focusing on how advanced technologies can impart FR properties into them. The review also evaluates the FR performance of NC-aerogels by employing widely recognized tests, such as the limited oxygen index, cone calorimeter, and UL-94. The review also explores the integration of innovative and eco-friendly materials, such as MXene, metal-organic frameworks, dopamine, lignin, and alginate, into NC-aerogels, to improve their FR performance and functionality. The review concludes by outlining the potential, challenges, and limitations of future research on FR NC-aerogels, identifying the obstacles and potential solutions, and understanding the current progress and gaps in the field.

Flame-Retardant Glass Fiber-Reinforced Epoxy Resins with Phosphorus-Containing Bio-Based Benzoxazines and Graphene

This paper presents a study of the flammability and thermal decomposition products of glass fiber-reinforced epoxy resin (GFRER) with the addition of cardanol-based phosphorus-containing benzoxazine monomer (CBz) and graphene and their combinations in different proportions (up to 20 wt.%). The addition of CBz alone or in combination with graphene resulted in an increase in the limiting oxygen index (LOI) and self-extinguishing in the UL-94 HB test. The flame-retardant samples had better tensile mechanical properties than the sample without additives. The differential mass-spectrometric thermal analysis (DMSTA) of the thermal decomposition products of GFRER without additives and with the addition of CBz and graphene was carried out. CBz addition promoted the thermal decomposition of high-molecular-weight products of epoxy resin decomposition in the condensed phase and at the same time decreased the time of release of low-molecular-weight thermal decomposition products into the gas phase. Graphene addition resulted in an increase in the relative intensities of high-molecular-mass peaks compared to GFRER without additives.

ZIF-67 In Situ Grown on Attapulgite: A Flame Retardant Synergist for Ethylene Vinyl Acetate/Magnesium Hydroxide Composites

ZIF-67@ATP was prepared by the in situ growth of the zeolite imidazole frame (ZIF-67) on the surface of attapulgite (ATP). The structure and surface morphology of ZIF-67@ATP were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Different mass fractions of ATP and ZIF-67@ATP were added to ethylene vinyl acetate (EVA)/magnesium hydroxide (MH) composites as flame retardant synergists. The flame retardancy of EVA composites was evaluated by the limiting oxygen index (LOI) test, UL-94 test and cone calorimeter test. Composites containing 3 wt% of ZIF-67@ATP reached an LOI value of 43% and a V-0 rating in the UL-94 test, and the ignition time of the composite increased from 38 s to 56 s. The tensile strength and impact strength of the composites did not change significantly, but the elongation at break increased greatly. Typically, for composites containing 4 wt% of ZIF-67@ATP, the elongation at break of the composites increased from 69.5% to 522.2% compared to the samples without the synergist. This study provides novel insights into the application of attapulgite in the field of flame retardant polymer materials.

Fabrication of Diaminodiphenylmethane Modified Ammonium Polyphosphate to Remarkably Reduce the Fire Hazard of Epoxy Resins

A novel diaminodiphenylmethane (DDM) modified ammonium polyphosphate (APP) flame retardant, DDP, was successfully synthesized via ion-exchange reaction. DDP was introduced into epoxy resins (EPs) to reduce flammability. A comparable level of DDP exerts better flame-retardant and smoke suppression efficiencies in EP than APP. An EP blend containing 15 wt% DDP displays a limiting oxygen index (LOI) value of 37.1% and a UL 94 V-0 rating, and further exhibits a 32.3% reduction in total heat release and a 48.0% reduction in total smoke production compared with pure EP. The presence of DDP greatly facilitates char formation during combustion, and the char mass from thermal decomposition of an EP blend is 37.8% smaller than that of an EP blend containing 15 wt% DDP at 800 °C. The incorporation of DDP into EP blends has a smaller impact on the glass transition temperature and tensile strength than those of a comparable level of APP. This reflects the better compatibility of DDP with the EP matrix compared with that for APP.