Influence of Various Chemical Surface Treatments, Repair Materials, and Techniques on Transverse Strength of Thermoplastic Nylon Denture Base

3D printed, subtractive, and conventional acrylic resins: Evaluation of monotonic versus fatigue behavior and surface characteristics

This study assessed the mechanical properties and surface characteristics of dental prosthetic acrylic resin fabricated by 3D printing, comparing it with subtractive, pressing, and molding techniques. Bar-shaped specimens (N= 90; 65 × 10 × 3.3 mm; ISO:207951) were prepared and assigned into six groups: PRINT (3D printing vis stereolithography with PriZma 3D Bio Denture, Makertech Labs); SUB (subtractive manufacturing with Vipiblock Trilux, Vipi); PRESS Base (pressing using muffle with Thermo Vipi Wave, Vipi for base); PRESS Tooth (pressing with Onda-cryl, Clássico for tooth); MOLD Base (molding using addition silicone with Vipi Flash, Vipi for base); and MOLD Tooth (molding with Dencor, Clássico for tooth). Monotonic flexural strength (FS) and elastic modulus (E) were measured using a three-point bending approach (n= 5) on a universal testing machine at a crosshead speed of 5 mm/min. Fatigue testing (n= 10) followed similar geometry and settings, with a frequency of 2 Hz, initial stress level at 20 MPa, and stress increments of 5 MPa every 2,500 cycles. Surface roughness (n= 10) was assessed through profilometry, and fractographic and topographic analyses were conducted. Statistical analyses included One-Way ANOVA for monotonic FS, roughness, and E, along with Kaplan-Meier with Mantel-Cox post-hoc and Weibull analysis for fatigue strength. PRINT showed lower monotonic FS than the SUB and PRESS Tooth but comparable fatigue strength to these groups and superior to PRESS Base and MOLD (Base and Tooth) groups. All groups had similar Weibull moduli. Surface roughness of the PRINT group was comparable to most techniques but higher than the PRESS Tooth group. Fractographic analysis revealed fractures originating from surface defects under tensile stress, with SEM showing scratch patterns in all groups except PRINT, which had a more uniform surface. Despite its lower monotonic strength, 3D printed resin demonstrated comparable fatigue strength to subtractive and pressing methods and similar surface roughness to most methods, indicating its potential as a viable option for dental prosthesis.

The effect of aging on hardness of heat cured denture base resin modified with recycled acrylic resin

BACKGROUND

The second rule of the 4Rs concept (Reduce, Reuse, Recycle, and Recover) was applied in this study using recycled acrylic resin to improve the hardness and study the effect of aging on the hardness of heat cured denture base resins.

METHOD

Forty heat-cured acrylic resin samples were prepared and divided into control and modified groups. The hardness was tested using a type D durometer hardness tester for evaluating the effect of the thermal aging process on the hardness in the control and modified groups. The samples were either subjected to thermal aging (the specimens thermo-cycled 10 cycles per day between 55°C and 5°C with a 30-s dwell time) or were not.

RESULTS

The mean difference in hardness between specimens with and without aging in the modified group increased with increasing concentrations of incorporated recycled acrylic resin. Independent samples t test revealed that the hardness values of modified groups with aging were significantly higher than in those without aging (p ≤ 0.05). ANOVA revealed that the modified group revealed a significant increase in hardness than that of the control group (p ≤ 0.05).

CONCLUSIONS

Recycling and reuse of acrylic resins improved the hardness of denture base resins. The aging period significantly affected the hardness values of the control and modified groups.

The effect of hydrofluoric acid treatment on the repair strength of polyamide denture base materials: An in vitro study

PURPOSE

Although polymethylmethacrylate (PMMA) dentures can be repaired using autopolymerizing acrylic resin, achieving it using polyamides is difficult. This study aimed to achieve acceptable bond strength using autopolymerizing acrylic resin by applying surface treatments to the polyamide denture base material.

MATERIALS AND METHODS

Thirty-six disc-shaped samples (27 polyamide, 9 PMMA) were prepared. Based on the surface treatment applied, the polyamide samples were divided into three groups: No surface treatment (n = 9), tribochemical silica coating + silane coupling agent (n = 9), and 9% hydrofluoric acid + tribochemical silica coating +silane coupling agent (n = 9). PMMA specimens received no surface treatment. Polyamide and PMMA surfaces had auto-polymerizing acrylic resin bonded on them, and then a shear bond strength test was performed between them after aging. The Kruskal-Wallis test was used, and statistical significance was set at p < 0.05.

RESULTS

PMMA had the highest shear bond strength, the untreated polyamide group had the lowest shear bond strength, and the difference was significant (p < 0.05). The group treated with 9% hydrofluoric acid, tribochemical silica coating, and silane coupling agent exhibited the highest shear bond strength of the polyamide groups, and the bond strength in this group was comparable to the PMMA specimens (p > 0.05).

CONCLUSIONS

The polyamide denture repair strength can be improved by 9% hydrofluoric acid, tribochemical silica coating, and silane coupling agent application to the polyamide surface.

Effect of Surface Textures and Fabrication Methods on Shear Bond Strength Between Titanium Framework and Auto-Polymerizing Acrylic Repair Resin

The aim of the study was to evaluate the effect of airborne particle abrasion (using different sizes of alumina particles) on the shear bond strength (SBS) between cast and milled titanium metal frameworks and auto-polymerizing acrylic repair resin. Forty flat cylindrical titanium disks were divided into two main divisions: cast and milled titanium. The two divisions were further subdivided into four groups based on metal surface treatment. Three particle sizes of aluminum oxide air abrasive powders (50µm, 110µm, and 250µm) were used for metal surface treatment by airborne particle abrasion. One group was the control group with no surface treatment. Auto-polymerizing acrylic repair resin was applied to all titanium disks. The specimens were subjected to SBS testing using a universal testing machine (Instron Corporation, Norwood, Massachusetts, United States). Surface evaluation was performed using a scanning electron microscope. One-way ANOVA was used for statistical analysis. The results showed a significant increase in SBS after airborne particle abrasion of both milled and cast titanium groups (p<0.001). The SBS was directly proportional to the size of the aluminum oxide particles. The milled titanium group showed higher SBS values than the cast group when the surface was not treated with alumina particles (p < 0.001) and when the surface was treated with the smaller particle sizes of 50 µm, whereas the cast group demonstrated higher SBS values than the milled group (p < 0.01) when the particle size was increased to 110 µm and 250 µm. It could be concluded that SBS between titanium metal frameworks and auto-polymerizing repair acrylic resin was directly related to the size of the alumina airborne particle abrasives. The fabrication method of the titanium framework also influenced the SBS as the untreated milled frameworks demonstrated favorable SBS values compared to the untreated cast frameworks.

Mechanical Properties Evaluation of Three Different Materials for Implant Supported Overdenture: An In-Vitro Study

Aim: the aim of this study was to compare the flexural strength and elastic modulus of three-dimensionally (3D) printed, conventional heat-cured, and high-impact implant-supported overdenture materials specimens. Materials and Methods: Thirty implant-supported overdenture materials specimens (bar-shaped, 65.0 × 10.2 × 5.1 ± 0.2 mm3) with one central hole were fabricated using 3D-printed, heat-cured conventional, and high-impact denture base resins (n = 10/group). Autopolymerizing acrylic resin was used to attach titanium matrix housings to the central holes of the specimens. A three-point bending test was conducted using a universal testing machine and a model analog with a crosshead speed of 5 mm/min. The indicative flexural strength and elastic modulus were recorded. Data were statistically analyzed using analysis of variance (ANOVA) and the Tukey tests at α = 0.05. Results: One-way ANOVA revealed a significant effect of denture base material on the flexural strength (p < 0.001) but not on the elastic modulus (p = 0.451) of the evaluated materials. The flexural strength of the 3D-printed specimens (95.99 ± 9.87 MPa) was significantly higher than the conventional (77.18 ± 9.69 MPa; p < 0.001) and high-impact ones (82.74 ± 7.73 MPa; p = 0.002). Conclusions: The maximum flexural strength was observed in the 3D-printed implant-supported overdenture material specimens, which might indicate their suitability as an alternative to the conventionally fabricated ones. Flexural strength and elastic modulus of conventional and high-impact heat-cured implant-supported overdenture materials specimens were comparable.

Effect of Different Surface Modifications of Acrylic Teeth and Thermocycling on Shear Bond Strength to Polycarbonate Denture Base Material

During prosthodontic clinical practice, the most commonly reported type of failure is the debonding of teeth to the denture base. Incompatible surface conditions at the tooth/denture base interface result in a lack of bonding. This study aimed to study the influence of different surface modifications of acrylic teeth and thermocycling on shear bond strength to polycarbonate denture base material. Eighty cylinder-shaped samples were fabricated. The tested samples were divided into 4 groups (n = 20). Group A represents the control group, group B represents the mechanical modification of the tooth, while group C and group D represent the chemical treatment of the tooth with ethyl acetate and bonding agent, respectively. Each group was further subdivided into 2 categories depending on the thermocycling procedure (N = 10). All samples were tested for shear bond strength tests. A computer-controlled universal testing machine performed the shear bond test at a 0.5 mm/min crosshead speed. Three-way ANOVA (P=0.05) was used for the statistical analysis of the data. Results show that shear bond strength was significantly affected by the surface treatment, whether it is mechanical or chemical (P ≤ 0.01) (B > D > C) compared with a control group (A). However, thermocycling has a nonsignificant decrease in the bond strength values in all experimental groups (P > 0.05) (B > D > C > A). The mechanical treatment by creating retentive holes (B) provides better results than the chemical surface treatment with a bonding agent and ethyl acetate (D and C, respectively). This study concluded that various surface conditioning methods affect the bonding strength of acrylic teeth and polycarbonate denture base material with no effect of thermocycling.

3D-Printed vs. Heat-Polymerizing and Autopolymerizing Denture Base Acrylic Resins

The aim of this work was to investigate the effect of two post-curing methods on the mechanical properties of a 3D-printed denture base material. Additionally, to compare the mechanical properties of that 3D-printed material with those of conventional autopolymerizing and a heat-cured denture base material. A resin for 3D-printing denture base (Imprimo^®), a heat-polymerizing acrylic resin (Paladon^® 65), and an autopolymerizing acrylic resin (Palapress^®) were investigated. Flexural strength, elastic modulus, fracture toughness, work of fracture, water sorption, and water solubility were evaluated. The 3D-printed test specimens were post-cured using two different units (Imprimo Cure^® and Form Cure^®). The tests were carried out after both dry and 30 days water storage. Data were collected and statistically analyzed. Resin type had a significant effect on the flexural strength, elastic modulus, fracture toughness, and work of fracture (p < 0.001). The flexural strength and elastic modulus for the heat-cured polymer were significantly the highest among all investigated groups regardless of the storage condition (p < 0.001). The fracture toughness and work of fracture of the 3D-printed material were significantly the lowest (p < 0.001). The heat-cured polymer had the lowest significant water solubility (p < 0.001). The post-curing method had an impact on the flexural strength of the investigated 3D-printed denture base material. The flexural strength, elastic modulus, fracture toughness, work of fracture of the 3D-printed material were inferior to those of the heat-cured one. Increased post-curing temperature may enhance the flexural properties of resin monomers used for 3D-printing dental appliances.