Cellulose derivatives as environmentally-friendly additives in water-based drilling fluids: A review

The application of cellulose derivatives including carboxymethyl cellulose (CMC), polyanionic cellulose (PAC), hydroxyethyl cellulose (HEC), cellulose nanofibrils (CNFs), and cellulose nanocrystals (CNCs) has gained enormous interest, especially as environmentally friendly additives for water-based drilling fluids (WBDFs). This is due to their sustainable, biodegradable, and biocompatible nature. Furthermore, cellulose nanomaterials (CNMs), which include both CNFs and CNCs, possess unique properties such as nanoscale dimensions, a large surface area, as well as unique mechanical, thermal, and rheological performance that makes them stand out as compared to other additives used in WBDFs. The high surface hydration capacity, strong interaction with bentonite, and the presence of a complex network within the structure of CNMs enable them to act as efficient rheological modifiers in WBDFs. Moreover, the nano-size dimension and facilely tunable surface chemistry of CNMs make them suitable as effective fluid loss reducers as well as shale inhibitors as they have the ability to penetrate, absorb, and plug the nanopores within the exposed formation and prevent further penetration of water into the formation. This review provides an overview of recent progress in the application of cellulose derivatives, including CMC, PAC, HEC, CNFs, and CNCs, as additives in WBDFs. It begins with a discussion of the structure and synthesis of cellulose derivatives, followed by their specific application as rheological, fluid loss reducer, and shale inhibition additives in WBDFs. Finally, the challenges and future perspectives are outlined to guide further research and development in the effective utilization of cellulose derivatives as additives in WBDFs.

Study on the Shale Hydration Inhibition Performance of Triethylammonium Acetate

Shale inhibitor is an additive for drilling fluids that can be used to inhibit shale hydration expansion and dispersion, and prevent wellbore collapse. Small molecular quaternary ammonium salt can enter the interlayer of clay crystal, and enables an excellent shale inhibition performance. In this paper, a novel ionic shale inhibitor, triethylammonium acetate (TEYA), was obtained by solvent-free synthesis by using acetic acid and triethylamine as raw materials. The final product was identified as the target product by Fourier transform infrared spectroscopy (FT-IR). The inhibition performance of TEYA was studied by the mud ball immersion test, linear expansion test, rolling recovery test and particle size distribution test. The results demonstrated that the shale inhibitor shows a good shale hydration inhibition performance. The inhibition mechanism was studied by FT-IR and X-ray diffraction (XRD), respectively; the results showed that triethylammonium acetate TEYA could enter the crystal layer of clay and inhibit it through physical adsorption.

Preparation and Evaluation of Ammonium Adipate Solutions as Inhibitors of Shale Rock Swelling

This study aimed to evaluate the inhibitory effect of a series of ammonium adipate solutions (AASs) by using the linear expansion test, thermogravimetric analysis (TGA), and particle size distribution analysis, and to examine the underlying inhibitory mechanism. A series of AASs was prepared from adipic acid and amines as small-molecule inhibitors of oil shale rock swelling. They were then evaluated by the bentonite linear expansion test. The best one, namely, AAS-8 (synthesized with adipic acid and tetraethylenepentamine in a ratio of acid group to amine group of 1:2), was evaluated in a water-based drilling fluid. The linear expansion test showed that the linear expansion rate of AAS-8 was the lowest (59.61%) when the concentration was 0.1%. The evaluation of the drilling fluid revealed that AAS-8 had a strong inhibitory effect on the swelling of hydrated bentonite particles in the water-based drilling fluid and was compatible with carboxymethyl cellulose (CMC) and modified starch. The inhibition mechanism of AAS-8 was investigated using TGA and particle size distribution analysis, which demonstrated that AAS-8 might enter the clay layer and bind the clay sheets together by electrostatic adsorption and hydrogen bonding.

Pyrolysis treatment of nonmetal fraction of waste printed circuit boards: Focusing on the fate of bromine

Advanced thermal treatment of electronic waste offers advantages of volume reduction and energy recovery. In this work, the pyrolysis behaviour of nonmetallic fractions of waste printed circuit boards was studied. The fate of a bromine and thermal decomposition pathway of nonmetallic fractions of waste printed circuit boards were further probed. The thermogravimetric analysis showed that the temperatures of maximum mass loss were located at 319°C and 361°C, with mass loss of 29.6% and 50.6%, respectively. The Fourier transform infrared Spectroscopy analysis revealed that the spectra at temperatures of 300°C-400°C were complicated with larger absorbance intensity. The nonmetallic fractions of waste printed circuit boards decomposed drastically and more evolved products were detected in the temperature range of 600°C-1000°C. The gas chromatography-mass spectrometry analysis indicated that various brominated derivates were generated in addition to small molecules, such as CH₄, H₂O and CO. The release intensity of CH₄ and H₂O increased with temperature increasing and reached maximum at 600°C-800°C and 400°C-600°C. More bromoethane (C₂H₅Br) was formed as compared with HBr and methyl bromide (CH₃Br). The release intensity of bromopropane (C₃H₇Br) and bromoacetone (C₃H₅BrO) were comparable, although smaller than that of bromopropene (C₃H₅Br). More dibromophenol (C₆H₄Br₂O) was released than that of bromophenol (C₆H₅BrO) in the thermal treatment. During the thermal process, part of the ether bonds first ruptured forming bisphenol A, propyl alcohol and tetrabromobisphenol A. Then, the tetrabromobisphenol A decomposed into C₆H₅BrO and HBr, which further reacted with small molecules forming brominated derivates. It implied debromination of raw nonmetallic fractions of waste printed circuit boards or pyrolysis products should be applied for its environmentally sound treating.

Evaluation of Clay Hydration and Swelling Inhibition Using Quaternary Ammonium Dicationic Surfactant with Phenyl Linker

Water-based drilling fluids are extensively used for drilling oil and gas wells. However, water-based muds cause clay swelling, which severely affects the stability of wellbore. Due to two adsorption positions, it is expected that cationic gemini surfactants can reduce the clay swelling. In this work, quaternary ammonium dicationic gemini surfactants containing phenyl linkers and different counterions (Cl^- and Br^-) were synthesized, and the effect of variation in counterions on swelling and hydration properties of shales was studied. Numerous water-based drilling fluid formulations were prepared with different concentrations of surfactants to study the swelling inhibition capacity of surfactants. The performance of surfactant-containing drilling muds was evaluated by comparing them with base drilling mud, and sodium silicate drilling mud. Various experimental techniques were employed to study drilling mud characteristics such as rheology and filtration. The inhibition properties of drilling mud formulations were determined by linear swelling experiment, capillary suction time test, particle size distribution measurement, wettability measurements, and X-ray Diffraction (XRD). Experimental results showed that surfactant-based formulation containing bromide counterion exhibited superior rheological properties as compared to other investigated formulations. The filtration test showed that the gemini surfactant with chloride counterion had higher filtrate loss compared to all other formulations. The bentonite swelling was significantly reduced with increasing the concentration of dicationic surfactants as inhibitors, and maximum reduction in the linear swelling rate was observed by using a formulation containing surfactant with chloride counterion. The lowest capillary suction timer (CST) was obtained in the formulation containing surfactant with chloride counterion as less CST indicated the enhanced inhibition capacity. The particle size measurement showed that average bentonite particle size increased upon the addition of surfactants depicting the inhibition capacity. The increase in basal spacing obtained from XRD analysis showed the intercalation of gemini surfactants in interlayers of bentonite. The contact angle measurements were performed to study the wettability of the bentonite film surface, and the results showed that hydrophobicity increased by incorporating the surfactants to the drilling fluid.

The Inhibition Property and Mechanism of a Novel Low Molecular Weight Zwitterionic Copolymer for Improving Wellbore Stability

In this work, a novel low molecular weight zwitterionic copolymer for improving wellbore stability, which is expected to be an alternative to the current shale inhibitors, was obtained by copolymerization of tris hydroxyethyl allyl ammonium bromide (THAAB), 2-acrylamido-2- methyl propane sulfonic acid (AMPS) and acrylamide (AM), initiated by a redox initiation system in an aqueous solution. The copolymer, denoted as SX-1, was characterized by FT-IR, TGA-DSC, and GPC. Results demonstrated that the molecular weight of SX-1 was approximately 13,683 g/mol and it displayed temperature resistance up to 225 °C. Regarding the inhibition performance, evaluation experiments showed the hot rolling recovery of a Longmaxi shale sample in 2.0 wt % SX-1 solutions was up to 90.31% after hot rolling for 16 h at 120 °C. The Linear swelling height of Na-MMT artificial core in 2.0 wt % SX-1 solution was just 4.74 mm after 16 h. Methods including particle size analysis, FTIR, XRD, and SEM were utilized to study the inhibition mechanism of SX-1; results demonstrated that SX-1 had entered into the inner layer of sodium montmorillonite (Na-MMT) and adsorbed on the inner surface, and the micro-structure of Na-MMT was successfully changed by SX-1. The particle size of Na-MMT in distilled water was 8.05 μm, and it was observed that its size had increased to 603 μm after the addition of 2.0 wt % of SX-1. Its superior properties make this novel low molecular weight copolymer promising for ensuring wellbore stability, particularly for high temperature wells.

Synthesis, Property and Mechanism Analysis of a Novel Polyhydroxy Organic Amine Shale Hydration Inhibitor

Based on the adsorption mechanism analysis of polyhydroxy organic compound on a shale surface, a novel polyhydroxy organic amine shale hydration inhibitor N, N, N′, N′-tetrakis (2-hydroxyethyl) ethylenediamine (THEED) was synthesized via a nucleophilic reaction by using diethanolamine and dibromoethane as raw materials. Its structure was characterized by Fourier transform infrared spectrometry (FTIR), Hydrogen Nuclear Magnetic Resonance (1H NMR) and Liquid Chromatography Mass Spectrometry (LCMS). The inhibition performance of THEED was studied by a shale rolling recovery experiment, a linear expansion experiment and the particle size distribution experiment. Results showed the shale rolling recovery rate in 2.0 wt % THEED solutions was up to 89.6% at the rolling condition of 100 °C × 16 h, and the linear expansion height of artificial shale core in 2.0 wt % THEED solutions was just 4.74 mm after 16 h. The average particle size of Na-bentonite (Na-MMT) in fresh water was 8.05 μm, and it was observed that the average particle size has been increased to 124 μm in 2.0 wt % THEED solutions. The shale hydration inhibition mechanism of the novel inhibitor THEED was analyzed by FTIR, Scanning Electron Microscopy (SEM) and X-ray diffractometry (XRD), we concluded that the nice shale hydration inhibition performance of THEED was achieved by means of intercalation and adsorption onto the surface of shale. The superior shale hydration inhibition property makes THEED promising in maintaining wellbore stability in drilling engineering.

Preparation and evaluation of polyampholyte inhibitor DAM

In this study, polyampholyte inhibitor DAM was synthesized from three monomers, namely, diallyl dimethyl ammonium chloride, methyl allyl alcohol and 2-acrylamido-2-methyl propane sulfonic acid, by aqueous solution polymerization.