Pyrolysis treatment of nonmetal fraction of waste printed circuit boards: Focusing on the fate of bromine

Investigation on the formation mechanism of main products from TBBPA pyrolysis using DFT method

The formation mechanisms of the main pyrolysis products of tetrabromobisphenol A (TBBPA) such as hydrogen bromide (HBr), bisphenol A compounds, and phenolic compounds were studied through using density functional theory (DFT) method at the theoretical level of B3P86/6-311 + G (d,p), and the effects of H and Br radicals on the formation mechanism of each product were analyzed. For the formation of each pyrolysis product, this paper presented various possible reaction pathways and acquired their thermodynamic parameters. Calculation results show that HBr can be produce. d continuously during the pyrolysis of TBBPA, and combination and abstraction reactions are the main ways for the generation of HBr. Br radical can abstract H atom from the phenolic hydroxyl groups of TBBPA to produce HBr, and this reaction is barrierless. When H radicals are involved in the initial reaction, the significance of the keto-enol tautomerism is negligible at all debrominations. The Br atom abstraction by H radical is the optimal pattern for debromination. TBBPA can be transformed into low-brominated bisphenol A through consecutive hydrodebromination reactions with trivial activation energies of 8.7-9.5 kJ/mol. The demethylation reaction is an initiation reaction for monomolecular pyrolysis of TBBPA and low-brominated bisphenol A, which is beneficial to the formation of phenolic compounds. During the pyrolysis of TBBPA, para-position Br atom of polybrominated phenol is easier to be removed and the energy barriers of rate-determining steps of the optimal reaction paths for the formation of 2,4,6-tribromophenol, 2,6-dibromophenol, 2,4-dibromophenol, 2-bromophenol, 4-bromophenol and phenol are 108.8, 7.6, 8.7, 8.1, 9.5, and 8.7 kJ/mol, respectively.

The effect of microwave pyrolysis on product characteristics and bromine migration for a non-metallic printed circuit board

At present, it is necessary to carry out environmentally friendly treatment of non-metallic fractions (NMFs) of waste printed circuit board (WPCB) to improve resource utilization. NMFs of WPCB are pyrolyzed by microwave heating to determine the effect of different operating conditions on the characteristics of pyrolysis products. The results show that yields for residue, oil and gas are 59.03-67.63, 7.10-28.46 and 4.86-33.88 wt%. A high temperature promotes a decrease in oil yield and an increase in non-condensable gas yield. An increase in the NaOH dose results in a more significant cracking of the oil to gas. Increasing the concentration of NaOH increases the mass fraction of the total Br in residues (from 23.62 to 86.94 %), so the addition of NaOH is beneficial to the fixation of Br. A kinetics study shows that there are two thermal decomposition regions (398-625 K and 675-925 K), and NaOH-catalyzed pyrolysis reduces the activation energy to 18.91 and 31.95 kJ mol^-1, respectively. The formation of Br-containing substances in the pyrolysis oil and gas can be inhibited if the bromine fixation in pyrolysis residue increases. NaOH-catalyzed pyrolysis can reduce bromine and also reduce energy recovery efficiency. This pyrolysis process still requires further research to improve the recovery of energy and valuable materials.

Potential and current practices of recycling waste printed circuit boards: A review of the recent progress in pyrometallurgy

Over the last few decades, a substantial amount of e-waste including waste printed circuit boards (WPCBs) has been produced and is accumulating worldwide. More recently, the rate of production has increased significantly, and this trend has raised some serious concerns regarding the need to develop viable recycling methods. The presence of other materials in the WPCBs, such as ceramics and polymers, and the multi-metal nature of WPCBs all contribute to the increased complexity of any recycling process. Among the viable techniques, pyrometallurgy, with the inherent ability to process the waste independent of its composition, is a promising candidate for both rapid and large-scale treatment. In the present study, firstly, the principles of the pyrometallurgical methods for WPCB recycling are discussed. Secondly, the different unit operations of thermochemical pretreatment including incineration, pyrolysis, and molten salt processing are reviewed. Thirdly, the smelting processes for the recovery of metals from WPCBs, as well as the issues surrounding slag formation and subsequent treatment are explained. Fourthly, alternative methods for the recovery of polymers and ceramics, in addition to metal recycling, are elucidated. Fifthly, emission control techniques and the potential for energy recovery are evaluated.

Bioleaching of Typical Electronic Waste-Printed Circuit Boards (WPCBs): A Short Review

The rapid pace of innovations and the frequency of replacement of electrical and electronic equipment has made waste printed circuit boards (WPCB) one of the fastest growing waste streams. The frequency of replacement of equipment can be caused by a limited time of proper functioning and increasing malfunctions. Resource utilization of WPCBs have become some of the most profitable companies in the recycling industry. To facilitate WPCB recycling, several advanced technologies such as pyrometallurgy, hydrometallurgy and biometallurgy have been developed. Bioleaching uses naturally occurring microorganisms and their metabolic products to recover valuable metals, which is a promising technology due to its cost-effectiveness, environmental friendliness, and sustainability. However, there is sparse comprehensive research on WPCB bioleaching. Therefore, in this work, a short review was conducted from the perspective of potential microorganisms, bioleaching mechanisms and parameter optimization. Perspectives on future research directions are also discussed.

Recent Advances in the Decontamination and Upgrading of Waste Plastic Pyrolysis Products: An Overview

Extensive research on the production of energy and valuable materials from plastic waste using pyrolysis has been widely conducted during recent years. Succeeding in demonstrating the sustainability of this technology economically and technologically at an industrial scale is a great challenge. In most cases, crude pyrolysis products cannot be used directly for several reasons, including the presence of contaminants. This is confirmed by recent studies, using advanced characterization techniques such as two-dimensional gas chromatography. Thus, to overcome these limitations, post-treatment methods, such as dechlorination, distillation, catalytic upgrading and hydroprocessing, are required. Moreover, the integration of pyrolysis units into conventional refineries is only possible if the waste plastic is pre-treated, which involves sorting, washing and dehalogenation. The different studies examined in this review showed that the distillation of plastic pyrolysis oil allows the control of the carbon distribution of different fractions. The hydroprocessing of pyrolytic oil gives promising results in terms of reducing contaminants, such as chlorine, by one order of magnitude. Recent developments in plastic waste and pyrolysis product characterization methods are also reported in this review. The application of pyrolysis for energy generation or added-value material production determines the economic sustainability of the process.

A review on recent advancements in recovery of valuable and toxic metals from e-waste using bioleaching approach

This review is intent on the environmental pollution generated from printed circuit boards and the methods employed to retrieve valuable and hazardous metals present in the e-wastes. Printed circuit boards are the key components in the electronic devices and considered as huge e-pollutants in polluting our surroundings and the environment as a whole. Composing of toxic heavy metals, it causes serious health effects to the plants, animals and humans in the environment. A number of chemical, biological and physical approaches were carried out to recover the precious metals and to remove the hazardous metals from the environment. Chemical leaching is one of the conventional PCBs recycling methods which was carried out by using different organic solvents and chemicals. Need of high cost for execution, generation of secondary wastes in the conventional methods, forces to discover the advanced recycling methods such as hydrometallurgical, bio-metallurgical and bioleaching processes to retrieve the valuable metals generate through e-wastes. Among them, bioleaching process gain extra priority due to its higher efficiency of metal recovery from printed circuit boards. There are different classes of microorganisms have been utilized for precious metal recovery from the PCBs through bioleaching process such as chemolithoautotrophy, heterotrophy and different fungal species including Aspergillus sp. and Penicillium sp. The current status and scope for further studies in printed circuit boards recycling are discussed in this review.

Removal of Bromine from the non-metallic fraction in printed circuit board via its Co-pyrolysis with alumina

The effectiveness of a recycling approach of the printed circuit board (PCBs), and, thus, the quality of polymeric constituents, primarily rests on the capacity to eliminate the bromine content (mainly as HBr). HBr is emitted in appreciable quantities during thermal decomposition of PCB-contained brominated flame retardants (BFRs). The highly corrosive, yet relatively reactive HBr, renders recovery of bromine-free hydrocarbons streams from brominated polymers in PCBs very challenging. Via combined experimental and theoretical frameworks, this study explores the potential of deploying alumina (Al₂O₃) as a debromination agent of Br-containing hydrocarbon fractions in PCBs. A consensus from a wide array of characterization techniques utilized herein (ICP-OES, IC, XRD, FTIR, SEM-EDX, and TGA) clearly demonstrates the transformation of alumina upon its co-pyrolysis with the non-metallic fractions of PCBs, into aluminum bromides and oxy-bromides. ICP-OES measurements disclose the presence of high concentration of Cu in the non-metallic fraction of PCB, along with minor levels of selected valuable metals. Likewise, elemental ionic analysis by IC demonstrates an elevated concentration of bromine in washed alumina-PCBs pyrolysates, especially at 500 °C. The Coats-Redfern model facilitates the derivation of thermo-kinetic parameters underpinning the thermal degradation of alumina-PCB mixtures. Density functional theory calculations (DFT) establish an accessible reaction pathway for the HBr uptake by the alumina surface, thus elucidating chemical reactions governing the observed alumina debromination activity. Findings from this study illustrate the capacity of alumina as a HBr fixation agent during the thermal treatment of e-waste.