PPESK-Modified Multi-Functional Epoxy Resin and Its Application to the Pultrusion of Carbon Fiber

Multi-functional epoxy resins are generally brittle due to their high crosslinking densities, which can limit their use for applications that require impact resistance. Pultruded poly(phthalazinone ether sulfone ketone) (PPESK)-modified epoxy resins were prepared and their curing behaviors, heat resistance properties, and viscosity changes investigated. The glass transition temperature of these resins was found to increase with increasing PPESK content; however, these values were still compatible with the pultrusion process. Little change in the tensile strength and elongation lengths at breaking point were observed for blended PPESK/multi-functional epoxy resin containing 4⁻6% PPESK, and its viscosity levels were still within the requirements of the pultrusion process. Carbon fiber/multi-functional epoxy resin/PPESK (CF/E/PPESK) composites were also prepared and their performance investigated. The bending radius of these PPSEK-modified composites could reach up to 55 D with no cracking or peeling observed in their surface layers. The fatigue frequency of the sinusoidal waveforms for the composite did not change after one million fatigue test cycles, meaning that a strength retention rate of >90% was achieved. Therefore, this study describes a powerful approach for preparing toughened multi-functional epoxy resins that are well suited to pultrusion processes.

Preparation of Novel Epoxy Resins Bearing Phthalazinone Moiety and Their Application as High-Temperature Adhesives

Most polymer-based adhesives exhibit some degree of degradation at temperatures above 200 °C, and so there is a need for the development of adhesives that can be used at high temperatures. A series of poly(phthalazinone ether nitrile sulfone ketone)s terminated with epoxy (E-PPENSK) and amine (A-PPENSK) groups have been prepared, which have been used as precursors can be applied for high-temperature resistant epoxy adhesives. The structured of these E-PPENSK (epoxy resin) and A-PPENSK (curing agent) components have been characterized by ¹H nuclear magnetic resonance (NMR) and Fourier transform⁻infrared spectroscopy (FT⁻IR) studies, with the effects of molecular weights and molar ratios on the gel content of their polymers being determined. Cured epoxy resins derived from E-PPENSK and A-PPENSK showed good thermal stability, with an optimal resin retaining 95% of its weight at 484 °C, which gave a char yield of 62%. This adhesive was found to exhibit good mechanical strength, with a single-lap adhesive joint (A-3000/E-6000) exhibiting a shear strength of 48.7 MPa. Heating this adhesive at 450 °C for 1 h afforded a polymer that still exhibited good shear strength of 17.8 MPa, indicating that these adhesives are potentially good candidates for high-temperature applications.