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Zhang L, Xu Y, Feng T, Zhang Y, Sun J, Wang X, Bai C, Zhang X, Shen J. Chitosan toughened epoxy resin by chemical cross-linking: Enabling excellent mechanical properties and corrosion resistance. Int J Biol Macromol 2024; 271:132565. [PMID: 38782327 DOI: 10.1016/j.ijbiomac.2024.132565] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Revised: 04/24/2024] [Accepted: 05/20/2024] [Indexed: 05/25/2024]
Abstract
There is a growing demand for the development of epoxy resin modified with biomaterials, aiming to achieve high toughness. Herein, chitosan crosslinked epoxy resin (CE) was synthesized by diisocyanate as a bridge. With 4,4'-diamino-diphenylmethane (DDM) as the curing agent, thanks to the unique cross-linking structure of the CE resin and the presence of carbamate groups, the cured CE/DDM exhibited superior properties compared to commercially available epoxy resin (E51). The tensile strength of the cured CE-3/DDM reached 90.17 MPa, the elongation at break was 11.2 %, and the critical stress intensity factor (KIC) measured 1.78 MPa m1/2. These values were 21.4 %, 151.6 %, and 81.6 % higher than those of the cured E51/DDM, respectively. It is worth noting that the addition of biomass material chitosan did not reduce the thermal stability of the resin. Additionally, the CE coatings on the metal substrate exhibited exceptional corrosion resistance, as evidenced by higher impedance values in electrochemical impedance spectroscopy (EIS) and polarization voltages in the Tafel curve compared to those of the E51 coating. This study opens up a novel approach to modifying epoxy resin with biomass materials with high toughness and corrosion resistance, without sacrificing other performance.
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Affiliation(s)
- Lili Zhang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
| | - Yuxuan Xu
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Tengyu Feng
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Yu Zhang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Jiajun Sun
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Xiaodong Wang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Chengying Bai
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China
| | - Xiaohong Zhang
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
| | - Jun Shen
- Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China; Research Institute of Urbanization and Urban Safety, School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing 100083, China
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Karlinskii BY, Ananikov VP. Recent advances in the development of green furan ring-containing polymeric materials based on renewable plant biomass. Chem Soc Rev 2023; 52:836-862. [PMID: 36562482 DOI: 10.1039/d2cs00773h] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Abstract
Fossil resources are rapidly depleting, forcing researchers in various fields of chemistry and materials science to switch to the use of renewable sources and the development of corresponding technologies. In this regard, the field of sustainable materials science is experiencing an extraordinary surge of interest in recent times due to the significant advances made in the development of new polymers with desired and controllable properties. This review summarizes important scientific reports in recent times dedicated to the synthesis, construction and computational studies of novel sustainable polymeric materials containing unchanged (pseudo)aromatic furan cores in their structure. Linear polymers for thermoplastics, branched polymers for thermosets and other crosslinked materials are emerging materials to highlight. Various polymer blends and composites based on sustainable polyfurans are also considered as pathways to achieve high-value-added products.
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Affiliation(s)
- Bogdan Ya Karlinskii
- Tula State University, Lenin pr. 92, Tula, 300012, Russia.,Zelinsky Institute of Organic Chemistry, Russian Academy of Sciences, Leninsky pr. 47, Moscow, 119991, Russia.
| | - Valentine P Ananikov
- Zelinsky Institute of Organic Chemistry, Russian Academy of Sciences, Leninsky pr. 47, Moscow, 119991, Russia.
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Muralidhara B, Babu SPK, Suresha B. Studies on mechanical, thermal and tribological properties of carbon fibre-reinforced boron nitride-filled epoxy composites. HIGH PERFORM POLYM 2020. [DOI: 10.1177/0954008320929396] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
This research focuses on the static mechanical, thermal and tribological properties of carbon fibre epoxy (CF/Ep) composites filled with boron nitride (BN) micro-filler powder (BN-CF/Ep). The mechanical properties studied were tensile, flexural, interlaminar shear strength and hardness. The thermal properties studied were dynamic mechanical and thermogravimetric analyses which were analysed through dynamic mechanical analyser and thermogravimetric analyser, respectively. The curing ability and dispersion of BN filler in the Ep and composites were investigated through differential scanning calorimetry, Fourier-transform infrared spectra and scanning electron microscopy. The tribological properties focused were three-body abrasion and dry sliding friction and wear conduct. Three-body abrasion tests were studied with silica sand of 212 µm particle size, 30 N load, 2.38 m s−1 sliding velocity and variable abrasive distances of 250 m, 500 m, 750 m and 1000 m. The dry sliding wear tests were performed using pin-on-disc (POD) wear experimental set-up with 60 N load, 3 m s−1 sliding velocity and variable sliding distances of 1000 m, 2000 m and 3000 m. The results followed the trend of BN1% > BN3% > BN5% composites in all mechanical properties. The carbon fabric reinforcement along with the BN-Ep matrix improved enormously all the mechanical properties except impact resistance. Further, it was exhibited that 1 wt% BN into CF/Ep prompts better mechanical properties with predominant damping capacity and thermal stability. Both the dry sand abrasive wear and POD test outcomes revealed that all BN-CF/Ep composites prompt predominant wear resistance. CF along with BN improves enormously the wear resistance with friction coefficient. Further, it was exhibited that 1 wt% BN into CF/Ep in both three-body abrasive and POD tests prompts better wear resistance. Generally speaking, it was presumed that BN-CF/Ep gracefully and successfully improved the mechanical, thermal and tribological properties and morphology of Ep for various mechanical, electrical components and load-bearing applications used in automotive and engineered applications.
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Affiliation(s)
- B Muralidhara
- Department of Metallurgical and Materials Engineering, National Institute of Technology, Tiruchirappalli, Tamil Nadu, India
| | - SP Kumaresh Babu
- Department of Metallurgical and Materials Engineering, National Institute of Technology, Tiruchirappalli, Tamil Nadu, India
| | - B Suresha
- Department of Mechanical Engineering, The National Institute of Engineering, Mysore, Karnataka, India
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Bio-resourced furan resin as a sustainable alternative to petroleum-based phenolic resin for making GFR polymer composites. IRANIAN POLYMER JOURNAL 2020. [DOI: 10.1007/s13726-020-00793-w] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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5
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Poly(furfuryl alcohol) bioresin-modified LY5210 epoxy thermosets. JOURNAL OF POLYMER RESEARCH 2019. [DOI: 10.1007/s10965-019-1876-4] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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Ghasemi Rad N, Karami Z, Zohuriaan‐Mehr MJ, Salimi A, Kabiri K. Linseed oil‐based reactive diluents preparation to improve tetra‐functional epoxy resin properties. POLYM ADVAN TECHNOL 2019. [DOI: 10.1002/pat.4680] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Niloufar Ghasemi Rad
- Adhesive and Resin Department, Polymer Processing FacultyIran Polymer and Petrochemical Institute (IPPI) PO Box 14965‐115 Tehran Iran
| | - Zeinab Karami
- Adhesive and Resin Department, Polymer Processing FacultyIran Polymer and Petrochemical Institute (IPPI) PO Box 14965‐115 Tehran Iran
| | - Mohammad Jalal Zohuriaan‐Mehr
- Adhesive and Resin Department, Polymer Processing FacultyIran Polymer and Petrochemical Institute (IPPI) PO Box 14965‐115 Tehran Iran
- Biobased Monomers and Polymers Division (BIOBASED Division)Iran Polymer and Petrochemical Institute (IPPI) PO Box 14965‐115 Tehran Iran
| | - Ali Salimi
- Adhesive and Resin Department, Polymer Processing FacultyIran Polymer and Petrochemical Institute (IPPI) PO Box 14965‐115 Tehran Iran
| | - Kourosh Kabiri
- Adhesive and Resin Department, Polymer Processing FacultyIran Polymer and Petrochemical Institute (IPPI) PO Box 14965‐115 Tehran Iran
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Zolghadr M, Shakeri A, Zohuriaan‐Mehr MJ, Salimi A. Self‐healing semi‐IPN materials from epoxy resin by solvent‐free furan–maleimide Diels–Alder polymerization. J Appl Polym Sci 2019. [DOI: 10.1002/app.48015] [Citation(s) in RCA: 26] [Impact Index Per Article: 5.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/17/2023]
Affiliation(s)
- Mohsen Zolghadr
- School of ChemistryUniversity of Tehran, Alborz Campus P.O. Box 14155‐6619 Tehran Iran
| | - Alireza Shakeri
- School of Chemistry, College of ScienceUniversity of Tehran P.O. Box 14155‐6619 Tehran Iran
| | - Mohammad Jalal Zohuriaan‐Mehr
- Biobased Monomers and Polymers Division (BIOBASED Division)Iran Polymer and Petrochemical Institute (IPPI) P.O. Box 14965‐115 Tehran Iran
| | - Ali Salimi
- Adhesive and Resin DepartmentIran Polymer and Petrochemical Institute (IPPI) P.O. Box 14965‐115 Tehran Iran
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Abdollahi H, Salimi A, Barikani M, Samadi A, Hosseini Rad S, Zanjanijam AR. Systematic investigation of mechanical properties and fracture toughness of epoxy networks: Role of the polyetheramine structural parameters. J Appl Polym Sci 2018. [DOI: 10.1002/app.47121] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Affiliation(s)
- H. Abdollahi
- Faculty of Engineering, Department of Polymer EngineeringUrmia University P.O. Box 5756151818‐165, Urmia Iran
| | - A. Salimi
- Adhesive and Resin Department, Polymer Processing Faculty, Iran Polymer and Petrochemical Institute Post Box: 14975‐112, Tehran Iran
| | - M. Barikani
- Adhesive and Resin Department, Polymer Processing Faculty, Iran Polymer and Petrochemical Institute Post Box: 14975‐112, Tehran Iran
| | - A. Samadi
- Faculty of Engineering, Department of Polymer EngineeringUrmia University P.O. Box 5756151818‐165, Urmia Iran
| | - S. Hosseini Rad
- Faculty of Engineering, Department of Polymer EngineeringUrmia University P.O. Box 5756151818‐165, Urmia Iran
| | - A. R. Zanjanijam
- Young Researchers and Elite Club, West Tehran Branch, Islamic Azad University Tehran Iran
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Moazzen K, Zohuriaan-Mehr MJ, Jahanmardi R, Kabiri K. Toward poly(furfuryl alcohol) applications diversification: Novel self-healing network and toughening epoxy-novolac resin. J Appl Polym Sci 2017. [DOI: 10.1002/app.45921] [Citation(s) in RCA: 22] [Impact Index Per Article: 3.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Affiliation(s)
- Khadijeh Moazzen
- Department of Polymer Engineering, Science and Research Branch; Islamic Azad University; Tehran Iran
| | - Mohammad Jalal Zohuriaan-Mehr
- Biomass Conversion Science and Technology (BCST) Division and Adhesive & Resin Department; Iran Polymer and Petrochemical Institute (IPPI), PO Box 14965-115; Tehran Iran
| | - Reza Jahanmardi
- Department of Polymer Engineering, Science and Research Branch; Islamic Azad University; Tehran Iran
| | - Kourosh Kabiri
- Biomass Conversion Science and Technology (BCST) Division and Adhesive & Resin Department; Iran Polymer and Petrochemical Institute (IPPI), PO Box 14965-115; Tehran Iran
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Mohajeri S, Vafayan M, Ghanbaralizadeh R, Pazokifard S, Zohuriaan Mehr MJ. Advanced isoconversional cure kinetic analysis of epoxy/poly(furfuryl alcohol) bio-resin system. J Appl Polym Sci 2017. [DOI: 10.1002/app.45432] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Sahar Mohajeri
- Biomass Conversion Science & Technology (BCST) Division, and Adhesive & Resin Department; Iran Polymer and Petrochemical Institute; P.O. Box 14965-115 Tehran Iran
| | - Mehdy Vafayan
- Biomass Conversion Science & Technology (BCST) Division, and Adhesive & Resin Department; Iran Polymer and Petrochemical Institute; P.O. Box 14965-115 Tehran Iran
| | - Roza Ghanbaralizadeh
- Biomass Conversion Science & Technology (BCST) Division, and Adhesive & Resin Department; Iran Polymer and Petrochemical Institute; P.O. Box 14965-115 Tehran Iran
| | - Shahla Pazokifard
- Color and Surface Coatings Department; Iran Polymer and Petrochemical Institute; P.O. Box 14965-115 Tehran Iran
| | - Mohammad Jalal Zohuriaan Mehr
- Biomass Conversion Science & Technology (BCST) Division, and Adhesive & Resin Department; Iran Polymer and Petrochemical Institute; P.O. Box 14965-115 Tehran Iran
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Karami Z, Nademi F, Zohuriaan-Mehr MJ, Rostami A. An efficient fully bio-based reactive diluent for epoxy thermosets: 2-[(Oxiran-2-ylmethoxy) methyl] furan versus a petroleum-based counterpart. J Appl Polym Sci 2017. [DOI: 10.1002/app.44957] [Citation(s) in RCA: 17] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/30/2023]
Affiliation(s)
- Zeinab Karami
- Adhesive and Resin Department, Polymer Processing Faculty; Iran Polymer and Petrochemical Institute; Tehran Iran P.O. Box 14965-115
| | - Fateme Nademi
- Adhesive and Resin Department, Polymer Processing Faculty; Iran Polymer and Petrochemical Institute; Tehran Iran P.O. Box 14965-115
| | - Mohammad Jalal Zohuriaan-Mehr
- Adhesive and Resin Department, Polymer Processing Faculty; Iran Polymer and Petrochemical Institute; Tehran Iran P.O. Box 14965-115
- Biomass Conversion Science and Technology (BCST) Division; Iran Polymer and Petrochemical Institute; Tehran Iran P.O. Box 14965-115
| | - Ali Rostami
- Department of Chemistry, Faculty of Science; Shahid Beheshti University; Tehran Iran P.O. Box 1983963113
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