Direct synthesis of carbon nanofibers from South African coal fly ash

Carbon nanotubes synthesis over coal ash based catalysts using polypropylene waste via CVD process: Influence of catalyst and reaction temperature

Coal ash containing significant amount of SiO2 and Al2O3 is utilized as a catalyst substrate for carbon nanotubes (CNTs) synthesis. Three different types of catalysts were made by impregnating coal ash with cobalt, iron, and nickel. These catalysts were used to produce CNTs through pyrolysis of waste polypropylene followed by chemical vapor deposition. The influence of catalyst type and reaction temperature (700, 800 and 900 °C) on CNTs yield and its quality was studied in detail. The produced CNTs were characterized by thermogravimetric analysis (TGA), Raman scattering and electron microscopes (FESEM and HRTEM). The TGA results revealed that the Ni catalyst produced CNTs with highest yield (266 %) compared to those synthesized over and Fe (96 %) and Co (95 %). However, the yield of the CNTs from all three metal impregnated coal ash based catalysts was found to have decreased with increase in reaction temperature. The thermal stability of CNTs obtained over different catalysts followed the order of Fe (570 °C) > Ni (550 °C) > Co (530 °C). Further, the Raman analysis demonstrated that the produced CNTs over different catalysts showed increasing degree of graphitization with the rise in reaction temperature. Additionally, the ID/IG ratios indicated that CNTs produced from Fe catalyst showed highest degree of graphitization followed by Co and Ni. FESEM and HRTEM analysis showed that the coal ash based catalysts produced multiwalled CNTs and the diameter of the CNTs was increasing with the rise in catalysis temperature. Therefore, co-utilization of coal ash and waste plastic for production of high value CNTs can be a sustainable approach to waste management while actively contributing in circular economy.

Co-Carbonization of Discard Coal with Waste Polyethylene Terephthalate towards the Preparation of Metallurgical Coke

Waste plastics such as polyethylene terephthalate (w-PET) and stockpiled discard coal (d-coal) pose a global environmental threat as they are disposed of in large quantities as solid waste into landfills and are particularly hazardous due to spontaneous combustion of d-coal that produces greenhouse gases (GHG) and the non-biodegradability of w-PET plastic products. This study reports on the development of a composite material, prepared from w-PET and d-coal, with physical and chemical properties similar to that of metallurgical coke. The w-PET/d-coal composite was synthesized via a co-carbonization process at 700 °C under a constant flow of nitrogen gas. Proximate analysis results showed that a carbonized w-PET/d-coal composite could attain up to 35% improvement in fixed carbon content compared to its d-coal counterpart, such that an initial fixed carbon content of 14-75% in carbonized discard coal could be improved to 49-86% in carbonized w-PET/d-coal composites. The results clearly demonstrate the role of d-coal ash on the degree of thermo-catalytic conversion of w-PET to solid carbon, showing that the yield of carbon derived from w-PET (i.e., c-PET) was proportional to the ash content of d-coal. Furthermore, the chemical and physical characterization of the composition and structure of the c-PET/d-coal composite showed evidence of mainly graphitized carbon and a post-carbonization caking ability similar to that of metallurgical coke. The results obtained in this study show potential for the use of waste raw materials, w-PET and d-coal, towards the development of an eco-friendly reductant with comparable chemical and physical properties to metallurgical coke.

Facile Synthesis of Fe-Doped Hydroxyapatite Nanoparticles from Waste Coal Ash: Fabrication of a Portable Sensor for the Sensitive and Selective Colorimetric Detection of Hydrogen Sulfide

In this work, a new strategy has been reported for the portable detection of H₂S based on Fe-doped hydroxyapatite nanoparticles (Fe-HA) using a colorimetric paper test strip integrated with a smartphone platform. Fe-HA NPs were fabricated successfully via recycling waste coal ash. The obtained probe response toward H₂S was through a distinct visual color change. The sensing mechanism is based on the displacement reaction, in which PO₄ ^3- is replaced by S^2-. The prepared test strip shows high selectivity, and the other compounds containing thiol and sulfur anion have a negligible effect on the detection of H₂S. The designed scheme is applied for H₂S detection in the concentration range of 0.5-130 ppm with a limit of detection of 70 ppb. Furthermore, such a disposable sensor was used as a practical system for monitoring H₂S in actual water samples, suggesting the promising potential of this platform for suitable analysis of H₂S in an aqueous environment.

Recent Advances in Methods for the Recovery of Carbon Nanominerals and Polyaromatic Hydrocarbons from Coal Fly Ash and Their Emerging Applications

Coal fly ash is found to be one of the key pollutants worldwide due to its toxic heavy metal content. However, due to advancements in technology, coal fly ash has gained importance in various emerging fields. They are rich sources of carbonaceous particles which remain unburnt during burning of various coals in thermal power plants (TPPs). Various carbonaceous nanoparticles in the form of fullerenes, soot, and carbon nanotubes could be recovered from coal fly ash by applying trending techniques. Moreover, coal fly ash is comprised of rich sources of organic carbons such as polycyclic and polyaromatic hydrocarbons that are used in various industries for the development of carbon-derived value-added materials and nanocomposites. Here, we focus on all the types of carbon nanominerals from coal fly ash with the latest techniques applied. Moreover, we also emphasize the recovery of organic carbons in polyaromatic (PAHs) and polycyclic hydrocarbons (PCHs) from coal fly ash (CFA). Finally, we try to elucidate the latest applications of such carbon particle in the industry.

Simple and Eco-Friendly Route from Agro-Food Waste to Water Pollutants Removal

The current study reflects the demand to mitigate the environmental issues caused by the waste from the agriculture and food industry. The crops that do not meet the supply chain requirements and waste from their processing are overfilling landfills. The mentioned wastes contain cellulose, which is the most abundant carbon precursor. Therefore, one of the possibilities of returning such waste into the life cycle could be preparing the activated carbon through an eco-friendly and simple route. Herein, the carrot pulp from the waste was used. Techniques such as thermogravimetric analysis (TGA), elemental analysis (EA), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), Raman spectroscopy, and x-ray diffraction (XRD) were used to investigate the thermal treatment effect during the carbon material preparation. The development of microstructure, phase formation, and chemical composition of prepared material was evaluated. The obtained carbon material was finally tested for water cleaning from a synthetic pollutant such as rhodamine B and phloxine B. An adsorption mechanism was proposed on the base of positron annihilation lifetime spectroscopy (PALS) results and attributed to the responsible interactions. It was shown that a significant carbon sorbent from the organic waste for water purification was obtained.

Recovery of waste gold for the synthesis of gold nanoparticles supported on radially aligned nanorutile: the growth of carbon nanomaterials

Precious and expensive metals are lost each year through the discarding of old jewellery pieces and mine tailings. In this work, small amounts of gold were recovered by digestion with aqua regia from waste tailings. The recovered gold in the form of HAuCl₄ was then used to deposit Au⁰ onto radially aligned nanorutile (RANR) to form a supported catalyst material. The support material, RANR, was synthesized using the hydrothermal technique whereas the deposition of gold was achieved using the deposition–precipitation with urea method at various loadings. Electron microscopy was used to show that the structure of the support is a sphere formed by multiple nanorods aligned in a radial structure. The Au nanoparticles were observed at the tips of the nanorods. It was confirmed by XRD that the support was indeed a rutile phase of TiO₂ and that the Au nanoparticles had a face-centred cubic structure. The various catalysts were then used to synthesize carbon nanomaterials (CNMs) using the chemical vapour deposition technique. A parametric study varying the reaction temperature, duration and carbon source gas flow rate was conducted to study the effects these conditions have on the structural properties of the resulting CNMs. Here, it was found that mainly carbon nanofibers were formed and that the different reaction conditions influenced their graphicity, width, structure and thermal properties.

A hydrothermal method was used to prepare rutile TiO₂ dandelions. A deposition–precipitation method using urea (DPU) was used to load Au metal nanoparticles in calculated weight percentages and the Au/RANR catalysts where used to synthesise CNFs in a CVD reaction.

Progressive utilisation prospects of coal fly ash: A review

The rapid surge in global energy needs has paved way for the development of various alternatives to natural resources every now and then. However, dependence on coal-based energy has not reduced greatly. Thus, massive quantities of coal fly ash (CFA) are generated worldwide, which is a serious threat to ecology owing to constraints associated with its storage and disposal. There exists a pressing and ongoing need to develop new, and green product streams from CFA to reduce the threat to the environment. The present review begins with an emphasis on the generation, physicochemical properties, and potential dangers of CFA. Then, it focuses on impending applications such as synthesis of geopolymers (alternative to cement), silica aerogels (insulating materials), carbon nanotubes (carbon allotropes) for electronic devices, and the separation of radioactive isotopes as well as rare earth elements from CFA. Furthermore, the review analyses factors restraining the motive for effective management strategies that drives utilisation of CFA (either in raw and processed state) for new product streams. Finally, the review elucidates the role of CFA as an emerging input in delivering eco-friendly amenities and future derivatives.

Preparation of carbon nanofibers/tubes using waste tyres pyrolysis oil and coal fly ash derived catalyst

In this study, two waste materials namely; coal fly ash (CFA) and waste tyres pyrolysis oil, were successfuly utilized in the synthesis of carbon nanofibers/tubes (CNF/Ts). In addition, Fe-rich CFA magnetic fraction (Mag-CFA) and ethylene gas were also used for comparison purposes. The carbons obtained from CFA were found to be anchored on the surface of the cenosphere and consisted of both CNTs and CNFs, whereas those obtained from Mag-CFA consisted of only multi-walled carbon nanotubes (MWCNTs). The study further showed that the type of carbon precursor and support material played an important role in determining the nanocarbon growth mechanism. The findings from this research have demonstrated that it is possible to utilize waste tyres pyrolysis oil vapor as a substitute for some expensive commercial carbonaceous gases.

Novel synthesis of Ag decorated TiO2 anchored on zeolites derived from coal fly ash for the photodegradation of bisphenol-A

Disposing of coal fly ash threatens the environment hence means to reuse it are highly sought after.

TiO2 composited with carbon nanofibers or nitrogen-doped carbon nanotubes synthesized using coal fly ash as a catalyst: bisphenol-A photodegradation efficiency evaluation

The photocatalytic efficiency of TiO₂ was improved by compositing it with carbon nanomaterials synthesized using a waste material, fly ash.

Morphological and crystallinity differences in nitrogen-doped carbon nanotubes grown by chemical vapour deposition decomposition of melamine over coal fly ash

CVD of melamine over waste coal fly ash to form N-doped carbon nanotubes (NCNTs) of various morphologies and crystallinities as a function of temperature and % N incorporation.

The effect of CO2 on the CVD synthesis of carbon nanomaterials using fly ash as a catalyst

Carbon nanomaterials (CNMs) can be derived from waste materials such as: coal fly ash and CO₂, with CO₂ and C₂H₂ as carbon sources respectively.