Potential of crude xylano-pectinolytic enzymes in bleaching of rice straw pulp for improving paper quality and reducing toxic effluent load generation

The objective of this study was to check the potential of crude xylano-pectinolytic enzymes in bleaching of rice straw pulp, in order to reduce the toxic waste load for managing the environmental pollution. The xylano-pectinolytic enzymatic bleaching step for delignification was found to be most effective at pulp consistency 1:10 g/ml, xylanase:pectinase dose of 9:4 IU/ml, pH 8.5 and treatment time 180 min at temperature of 55 °C, and resulted in lowering of kappa number of the rice straw pulp by 15.29%. In subsequent bleaching stages, this enzymatic pre-bleaching treatment also resulted in 30% reduction of active chlorine dioxide dose without any loss of optical properties. Significant improvement in various physical properties of the enzymes treated pulp, tear index (15.43%), breaking length (11.11%), double fold number (25.92%), burst index (9.88%) and viscosity (13.63%), and Gurley porosity (39.86%) was also noticed. This approach resulted in reduction of BOD and COD values by 21.07% and 26.57%, respectively. This is the first study on the use of crude xylano-pectinolytic enzymes for bio-bleaching of rice straw pulp.

Processes and problems of pulp and paper industry: an overview

The pulp and paper industry is a highly energy-intensive and water-consuming industry. This industry is known for the utilization of a wide range of raw materials, containing cellulose fibers (generally wood, recycled paper, and agricultural residues), for the production of various grades of paper. There are several processes involved in the conversion of raw materials to the paper product such as raw material preparation, pulping, pulp washing and screening, bleaching, stock preparation, papermaking and chemical recovery. All the processes are facing issues regarding process efficiency, product quality, energy & water consumption, and cost and environment. There is a need for further improvement and upgrading the technologies but the scale of operations, technological obsolesce and cost of implementing new technologies are some of the major issues. The main thrust areas of pulp and paper processing require major interventions in the adoption of green and clean technologies.

Bio-pulping: An energy saving and environment-friendly approach

Pretreatment of wood or other raw material with white-rot fungi (WRF) prior to pulping is known as biopulping. Lignin and hemicelluloses are removed selectively during early growth of WRF that produces enriched cellulose, known as selective delignification. Biopulping is considered as environment-friendly and cost-effective approach for delignification of lignocellulosic raw materials. The delignification efficiency of WRF during biopulping is directly related to ligninolytic enzymes production that is influence by several factors such as fungal strain, nature of raw material, oxygen availability, moisture content, pH, temperature, source of nitrogen, presence of Mn++ and Cu++ ions. The WRF, especially Ceriporiopsis subvermispora, Trametes versicolor and Phanerochaete chrysosporium, have been used dominantly for the purpose of biopulping. It is an energy saving process that also improves brightness of pulp and strength properties including tensile index, burst index and folding endurance of paper. Significant decrease in kappa number has also been attained by fungal pretreatment of raw materials. Biological pretreatment of raw material also reduces the requirement of pulping chemicals.

Lignin-carbohydrate complexes: properties, applications, analyses, and methods of extraction: a review

The complexity of lignin and hemicellulose segmentation has been known since the middle of the ninetieth century. Studies confirmed that all lignin units in coniferous species and 47-66% of lignin moieties in deciduous species are bound to hemicelluloses or cellulose molecules in lignin-carbohydrate complexes (LCC). Different types and proportions of lignin and polysaccharides present in biomass lead to the formation of LCC with a great variety of compositions and structures. The nature and amount of LCC linkages and lignin substructures affect the efficiency of pulping, hydrolysis, and digestibility of biomass. This review paper discusses the structures, compositions, and properties of LCC present in biomass and in the products obtained via pretreating biomass. Methods for extracting, fractionating, and analyzing LCC of biomass, pulp, and spent pulping liquors are critically reviewed. The main perspectives and challenges associated with these technologies are extensively discussed. LCC could be extracted from biomass following varied methods, among which dimethyl sulfoxide or dioxane (Björkman's) and acetic acid (LCC-AcOH) processes are the most widely applied. The oxidation and methylation treatments of LCC materials elucidate the locations and frequency of binding sites of hemicelluloses to lignin. The two-dimensional nuclear magnetic resonance analysis allows the identification of the structure and the quantity of lignin-carbohydrate bonds involved in LCC. LCC application seems promising in medicine due to its high anti-HIV, anti-herpes, and anti-microbial activity. In addition, LCC was successfully employed as a precursor for the preparation of spherical biocarriers.