Non-linear three-dimensional finite element analysis of a cementless hip endoprosthesis

Biomechanical assessment of orbital fractures using patient-specific models and clinical matching

INTRODUCTION

Orbital wall fractures consider one of the most common fractures in the maxillofacial trauma. These fractures caused by two mechanisms, the buckling mechanism and hydraulic mechanism. This study aims to compare between the two mechanisms in terms of intensity and extension using the finite elements method.

MATERIAL AND METHODS

Three-dimensional model of the skull was generated using computed tomography data of young male patient. Virtual loads were applied on the eyeball and the infra-orbital rim separately. Von Mises stresses were examined in each simulation.

RESULTS

The simulation predicted fractures on the infra-orbital rim and orbital floor when simulating the hydraulic mechanism, and on the orbital floor and mesial wall when simulating the buckling mechanism.

CONCLUSION

Biomechanical studies are essential part in understanding maxillofacial fractures mechanisms. The results confirmed and ascertained what is seen clinically, and explained clearly the two mechanisms of orbital fractures.

The influence of loading configurations on numerical evaluation of failure mechanisms in an uncemented femoral prosthesis

The clinical relevance of numerical predictions of failure mechanisms in femoral prosthesis could be impaired due to simplification of musculoskeletal loading. This study investigated the extent to which loading configurations affect the preclinical analysis of an uncemented femoral implant. Patient-specific, CT-scan based FE models of intact and implanted femurs were developed and analysed using three loading configurations, which comprised of load cases representing daily activities. First loading configuration consisted of two load cases, each of walking and stair climbing. The second consisted of more number of load cases for each of these activities. The third included load cases of additional activities of standing up and sitting down. Failure criteria included maximum principal strains, interface debonding, implant-bone relative displacement and adaptive bone remodelling. Simplified loading configurations led to a reduction (100-1500 με) around cortical principal strains. The area prone to interface debonding were observed in the proximo-medial part of implant and was maximum when all activities were considered. This area was reduced by 35%, when simplified loading configurations were chosen. Interfacial area of 88%-96% experienced implant-bone relative displacements below 40 μm; however maximum of 110 μm was observed at the calcar region. Lack of consideration of variety of activities overestimated (30%-50%) bone resorption around the lateral part of the implant; hence, these bone remodelling results were less clinically relevant. Considering a variety daily activities along with an adequate number of load cases for each activity seemed necessary for pre-clinical evaluations of reconstructed femur.

Optimization of custom cementless stem using finite element analysis and elastic modulus distribution for reducing stress-shielding effect

This work proposes a methodology involving stiffness optimization for subject-specific cementless hip implant design based on finite element analysis for reducing stress-shielding effect. To assess the change in the stress–strain state of the femur and the resulting stress-shielding effect due to insertion of the implant, a finite element analysis of the resected femur with implant assembly is carried out for a clinically relevant loading condition. Selecting the von Mises stress as the criterion for discriminating regions for elastic modulus difference, a stiffness minimization method was employed by varying the elastic modulus distribution in custom implant stem. The stiffness minimization problem is formulated as material distribution problem without explicitly penalizing partial volume elements. This formulation enables designs that could be fabricated using additive manufacturing to make porous implant with varying levels of porosity. Stress-shielding effect, measured as difference between the von Mises stress in the intact and implanted femur, decreased as the elastic modulus distribution is optimized.

Effects of various anchoring components and loading conditions on primary stability of acetabular revision implant

PURPOSE

In revision total hip arthroplasty, until today, orthopaedic surgeons are missing evidence-based guidelines on cementless acetabular cup fixation.

METHODS

5 finite element models were generated featuring the following anchorage strategies: 1 short peg, 1 long peg, 2 long screws, 3 short screws and zero anchoring components for reference. The micromotions at the implant-bone interface were analyzed for 3 different loadcases, "Seated leg-crossing" (joint force 940 N, impingement force 750 N), "Normal gait" (joint force 1820 N), and "Stumbling" (joint force 4520 N).

RESULTS

Within the same loadcase, percentages of interface area below 28 µm are nearly identical in all anchorage strategies. The average percentage of interface area below 28 µm is 31% for "Seated leg-crossing", 17% for "Normal gait", and 11% for "Stumbling". Maximal von Mises stresses in "Normal gait", for example, reach 12 MPa in the short peg, 48 MPa in the long peg, 15 MPa in 1 of the 2 long screws, and 85 MPa in 1 of the 3 short screws.

CONCLUSIONS

Common orthopaedic practice, to use peg or screw fixation alternatively according to bone availability or other clinical aspects, can be confirmed. The short peg may be a good alternative to the long peg with regard to the preservation of bone stock. However, the current study implies that the extent of potential osseointegration depends less on the chosen anchorage strategy but strongly on postoperative loading conditions. Total hip patients should be instructed on adequate postoperative activities.

Four decades of finite element analysis of orthopaedic devices: where are we now and what are the opportunities?

Finite element has been used for more than four decades to study and evaluate the mechanical behaviour total joint replacements. In Huiskes seminal paper "Failed innovation in total hip replacement: diagnosis and proposals for a cure", finite element modelling was one of the potential cures to avoid poorly performing designs reaching the market place. The size and sophistication of models has increased significantly since that paper and a range of techniques are available from predicting the initial mechanical environment through to advanced adaptive simulations including bone adaptation, tissue differentiation, damage accumulation and wear. However, are we any closer to FE becoming an effective screening tool for new devices? This review contains a critical analysis of currently available finite element modelling techniques including (i) development of the basic model, the application of appropriate material properties, loading and boundary conditions, (ii) describing the initial mechanical environment of the bone-implant system, (iii) capturing the time dependent behaviour in adaptive simulations, (iv) the design and implementation of computer based experiments and (v) determining suitable performance metrics. The development of the underlying tools and techniques appears to have plateaued and further advances appear to be limited either by a lack of data to populate the models or the need to better understand the fundamentals of the mechanical and biological processes. There has been progress in the design of computer based experiments. Historically, FE has been used in a similar way to in vitro tests, by running only a limited set of analyses, typically of a single bone segment or joint under idealised conditions. The power of finite element is the ability to run multiple simulations and explore the performance of a device under a variety of conditions. There has been increasing usage of design of experiments, probabilistic techniques and more recently population based modelling to account for patient and surgical variability. In order to have effective screening methods, we need to continue to develop these approaches to examine the behaviour and performance of total joint replacements and benchmark them for devices with known clinical performance. Finite element will increasingly be used in the design, development and pre-clinical testing of total joint replacements. However, simulations must include holistic, closely corroborated, multi-domain analyses which account for real world variability.

Biomechanical investigation of the supraorbital arch - a transient FEA study on the impact of physical blows

Introduction

As fractures of the supraorbital region are far less common than midfacial or orbital fractures, a study was initiated to investigate whether fist blows could lead to fractures similar to those often seen in the midface.

Methods

A detailed skull model and an impactor resembling a fist were created and a fist blow to the supraorbital region was simulated. A transient finite element analysis was carried out to calculate von Mises stresses, peak force, and impact time.

Results

Within the contact zone of skull and impactor critical stress values could be seen which lay at the lower yield border for potential fractures. A second much lower stress zone was depicted in the anterior-medial orbital roof.

Conclusions

In this simulation a fist punch, which could generate distinct fractures in the midface and naso-ethmoid-orbital region, would only reach the limits of a small fracture in the supraorbital region. The reason is seen in the strong bony architecture. Much higher forces are needed to create severe trauma in the upper face which is supported by clinical findings. Finite element analysis is the method of choice to investigate the impact of trauma on the human skeleton.

Ipsilateral shoulder and elbow replacements: on the risk of periprosthetic fracture

BACKGROUND

Ipsilateral shoulder and elbow replacements may leave only a short segment of bone bridging the two implants in the humerus. The potential for high stress concentrations as a result of this geometry has been a concern with regard to periprosthetic fracture, especially with osteoporotic bone. The study aims to determine the optimum length of the bone-bridge between shoulder and elbow humeral implants, and to assess the effect of filling the canal with cement.

METHODS

A three-dimensional finite element model was used to compare the stresses between a humerus with a solitary prosthesis and a humerus with both proximal and distal cemented prostheses. The length of the bone-bridge and the effect of filling the canal with cement were studied under bending and torsion.

FINDINGS

Gradual load transfer from prosthesis to bone was observed for all cases, and no stress concentration was evident. The length of the bone-bridge had no deleterious effect on stresses in the humerus, and filling the canal with cement did not appreciably decrease the loads carried by the humerus.

INTERPRETATION

The length of the bone-bridge between stem tips has little effect on the resultant stresses in the humerus. Filling the canal with cement adds little benefit to the structural integrity of the humerus. Ipsilateral shoulder and elbow prostheses may be considered independent of one another in terms of risk of periprosthetic fracture.

Intramedullary femoral nails: one or two lag screws? A preliminary study

Failures of proximal femoral nails that treat unstable femoral fractures have been reported. In this communication, a finite element model to include a proximal femoral nail within a fractured femur was used to carry out preliminary investigations into configurations of single or double lag screws. The effects of the different types of fracture were investigated. The results show that in order to share the load evenly between two lag screws, a good configuration seems to be to have a slightly larger screw above the lower screw. This also ameliorates stresses in the nail at the lag screw insertion holes. However, using two screws in this way can lead to large stresses in the cancellous bone in the femoral head, and these stresses may be significant in the initiation of cut-out.

Influence of head constraint and muscle forces on the strain distribution within the intact femur

The aim of this study was to analyse the influence of muscle action and a horizontally constrained femoral head on the strain distribution within the intact femur. The strain distribution was measured for three loading configurations: joint reaction force only, joint reaction force plus abductors, and joint reaction force plus the abductors, vastus lateralis and iliopsoas. In each case the strains were recorded from 20 uniaxial strain gauges placed on the medial, lateral, anterior and posterior aspects of the proximal femur. Application of the abductor muscle force produced a marginal decrease in the strain levels on all aspects of the femur as compared with the joint reaction force alone. This is in contrast with previous studies which have simulated an unconstrained femoral head. The inclusion of vastus lateralis and iliopsoas further reduced the strain levels. A horizontally constrained femoral head produces smaller variation in the strain levels when muscle forces are applied. In vivo data, demonstrating negligible movement of the femoral head in one-legged stance, support the results of this study and suggest that in the absence of comprehensive muscle force data, a constrained femoral head may provide a more physiologically relevant loading condition.

Stability and bone preservation in custom designed revision hip stems

Three types of uncemented femoral stems were designed for patients having revision hip surgery, with the goals of promoting axial stability and preserving proximal bone stock. These stems were made individually using computer design and manufacturing technology. Various design features were examined using nonlinear finite element analysis. All stems had lateral, medial, and anterior flares in the proximal region, proximal hydroxyapatite coating, and a collar. Based on a published classification system, the three designs were found suitable for variously encountered cavitary defects. For cases involving small amounts of bone destruction, a primary type of stem was used. With severe cases, an extended polished stem was used. For the worst cases, an extended stem with longitudinal cutting flutes and complete hydroxyapatite coating was necessary. The axial migration was measured radiographically for a 2-year period. The migration rates were comparable with those seen in cemented primary and in custom primary hydroxyapatite coated stems. Dual energy x-ray absorptiometry data were obtained during a 4-year postoperative period. Average bone density in all regions was maintained within 12% of the immediate postoperative values. It was concluded that the proposed system for treating patients needing revision hip surgery showed desirable properties that were comparable to primary hip replacements.

A numerical investigation of the mechanics of swelling-type intramedullary hip implants

The novel concept of swelling-type intramedullary hip implants that attain self-fixation by an expansion-fit mechanism resulting from controlled swelling of the implant (by absorption of body fluids) was examined in detail using a finite element model of the implant-femur system. Some of the potential advantages of this technique over traditional techniques include enhanced fixation, lower relative micromotions, improved bony ingrowth, and elimination of acrylic cement. The finite element model created in this study incorporated: (i) the major aspects of the three-dimensional geometry of the implant and femur, (ii) the anisotropic elastic properties of bone and implant materials and the changes in orientation of the principal axes of anisotropy along the length of the implant-femur system, (iii) a layer of cancellous bone between the implant and cortical bone in the proximal femoral region, and (iv) frictional sliding between the bone and implant. The model was used to study quantitatively the parametric influence of various material design variables on the micromotions and stress fields in the bone-swelling-type implant system. The results of the finite element analyses were used to establish material behavior goals and provide targets for a material development study.

Mathematical optimization of elastic properties: application to cementless hip stem design

The designer of a cementless hip stem in total hip replacement must find a balance between two conflicting demands. On the one hand, a stiff stem shields the surrounding bone from mechanical loading (stress shielding), which may lead to bone loss, particularly around the proximal part of the stem. Reducing the stem stiffness decreases the amount of stress shielding and hence the amount of bone loss. However, this measure inevitably promotes higher proximal interface stresses and thereby increases the risk of proximal interface failure. The designer's task therefore is to optimize the stem stiffness in order to find the best compromise in the conflict. Yet, a better compromise might be found when the stem material was nonhomogeneous, in other words when an arbitrary distribution of the elastic properties inside the stem was allowed. The number of conceivable designs would increase enormously, making the designer's task almost impossible. In the present paper, we develop a numerical design optimization method to determine the optimal stiffness characteristics for a hip stem. A finite element program is coupled with a numerical optimization method, thus producing a design optimization scheme. The scheme minimizes the probability for interface failure while limiting the amount of bone loss, by adapting the parameters describing the nonhomogeneous elastic modulus distribution. As an example, a simplified model of a hip stem is made, whose modulus distribution is optimized. Assuming equal long-term bone loss, the maximum interface stress can be reduced by over 50 percent when compared to a homogeneous flexible stem, thus demonstrating the value of the new approach.

Finite element analysis of poor distal contact of the femoral component of a cementless hip endoprosthesis

The difficulty of achieving good distal contact between a cementless hip endoprosthesis and the femur is well established. This finite element study investigates the effect on the stress distribution within the femur due to varying lengths of distal gap. Three-dimensional anatomical models of two different sized femurs were generated, based upon computer tomograph scans of two cadaveric specimens. A further six models were derived from each original model, with distal gaps varying from 10 to 60 mm in length. The resulting stress distributions within these were compared to the uniform contact models. The extent to which femoral geometry was an influencing factor on the stress distribution within the bone was also studied. Lack of distal contact with the prosthesis was found not to affect the proximal stress distribution within the femur, for distal gap lengths of up to 60 mm. In the region of no distal contact, the stress within the femur was at normal physiological levels associated with the applied loading and boundary conditions. The femoral geometry was found to have little influence on the stress distribution within the cortical bone. Although localized variations were noted, both femurs exhibited the same general stress distribution pattern.