Synthesis and characterization of a magnetic adsorbent from negatively-valued iron mud for methylene blue adsorption

Synthesis of a Magnetic Nanostructured Composite Sorbent Only from Waste Materials

Water pollution is a big problem for the environment, and thus depollution, especially by adsorption processes, has garnered a lot of interest in research over the last decades. Since sorbents would be used in large quantities, ideally, they should be cheaply prepared in scalable reactions from waste materials or renewable sources and be reusable. Herein, we describe a novel preparation of a range of magnetic sorbents only from waste materials (sawdust and iron mud) and their performance in the adsorption of several dyes (methylene blue, crystal violet, fast green FCF, and congo red). The preparation is performed in a hydrothermal process and is thus easily scalable and requires little sophisticated equipment. The magnetic nanostructured materials were analyzed using FTIR, VSM, SEM/EDX, XRD, and XPS. For crystal violet as a pollutant, more in-depth adsorption studies were performed. It was found that the best-performing magnetic sorbent had a maximum sorption capacity of 97.9 mg/g for crystal violet (methylene blue: 149.8 mg/g, fast green FCF: 52.2 mg/g, congo red: 10.5 mg/g), could be reused several times without drastic changes in sorption behavior, and was easily separable from the solution by simply applying a magnet. It is thus envisioned to be used for depollution in industrial/environmental applications, especially for cationic dyes.

Synthesis of zero-valent iron/biochar by carbothermal reduction from wood waste and iron mud for removing rhodamine B

This study proposes a new process to synthesize zero-valent iron/biochar (Fe⁰-BC) by carbothermal reduction using wood waste and iron mud as raw materials under different temperature. The characterization results showed that the Fe⁰-BC synthesized at 1200 °C (Fe⁰-BC-1200) possessed favorable adsorption capacity with the specific surface area of 103.18 m²/g and that the zero-valent iron (Fe⁰) particles were uniformly dispersed on the biochar surface. The removal efficiency of rhodamine B (RB) was determined to evaluate the performance of the prepared Fe⁰-BC. Fe⁰-BC-1200 presented the best performance on RB removal, which mainly ascribes to that more Fe⁰ particles generated at higher temperature. The equilibrium adsorption capacity reached 49.93 mg/g when the initial RB concentration and the Fe⁰-BC-1200 dosage were 100 mg/L and 2 g/L, respectively, and the pseudo-second-order model was suitable to fit the removal experimental data. LCMC and XRD analyses revealed that the removal mechanism included the physical adsorption of biochar and the redox reaction of Fe⁰. Moreover, copper existing in the iron mud was also reduced to Cu⁰, which was beneficial to catalyze the oxidation of iron; the degradation of RB was promoted at the same time.

Selective removal of anionic dyes in single and binary system using Zirconium and iminodiacetic acid modified magnetic peanut husk

A novel adsorbent (PN-Fe₃O₄-IDA-Zr) was developed from the chemical modification of peanut husk (a low cost material) with Fe₃O₄, iminodiacetic acid (IDA) and zirconium (Zr) and its efficacy for the sequestration of wastewater assessed using Alizarin red (AR) and Acid chrome blue K (AK) as model pollutants. To elucidate the characteristics of the formed adsorbent, analytical techniques such as the Bruauner-Emmet-Teller (BET) method, X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared (FTIR) spectroscopy, X-ray diffractive spectroscopy (XRD) and vibrating sample magnetometer (VSM) were applied. Results from these studies confirmed the formation of a crystalline mesoporous adsorbent with surface properties which enhanced its usefulness. From the adsorption studies, it was observed that factors such as pH, salts, temperature and contact time influenced the uptake of the anionic dyes. The maximum monolayer capacity of PN-Fe₃O₄-IDA-Zr for AR was 49.4 mg g^-1 (at 313 K) and was well fitted by the Langmuir model with the chemisorption process being the dominant reaction mechanism. In binary systems, PN-Fe₃O₄-IDA-Zr exhibited higher affinity for AR as compared with AK. The significant removal efficiency exhibited by this novel adsorbent as well as other unique features such as easy retrieval and high regeneration promotes its prospects as an adsorbent for practical wastewater remediation processes.

Synthesis and Characterization of Magnetic Fe3O4/Zeolite NaA Nanocomposite for the Adsorption Removal of Methylene Blue Potential in Wastewater Treatment

In this research, the magnetic Fe3O4/zeolite NaA nanocomposite (Fe3O4/ZA), Fe3O4 nanoparticles, and zeolite NaA have been synthesized by facile hydrothermal methods for adsorption removal of methylene blue from aqueous solution. The as-synthesized Fe3O4/ZA nanocomposite was characterized by X-ray diffraction (XRD), MicroRaman analysis, Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) spectroscopy, X-ray fluorescence (XRF), N2 adsorption isotherms (BET), and UV-VIS analysis. The results show that with a small weight loading of Fe3O4, the ∼3.3% Fe3O4/ZA sample exhibits a high adsorption capacity (∼40.36 mg·g−1) and removal efficiency (∼96.8%) compared to that of the zeolite NaA (∼32.99 mg·g−1 and 79.11%, respectively). Interestingly, the removal efficiency and the adsorption capacity increase rapidly with the increase of adsorption time (10–60 minutes) and Fe3O4 loading (∼3.3–9.3% wt.) in the Fe3O4/ZA composition. The adsorption mechanism of MB molecules of the Fe3O4/ZA can be addressed at the combination of the interaction between active sites on the surfaces and edges of the invert spinel ferrite Fe3O4 nanoparticles and zeolite NaA with MB molecules. Our approach provides a simple, efficient, and scalable synthesis process that render practical applications of the magnetic Fe3O4/ZA nanocomposite as a lower-cost adsorbent for wastewater treatment.

Iminodiacetic acid functionalized magnetic peanut husk for the removal of methylene blue from solution: characterization and equilibrium studies

A novel adsorbent PN-Fe₃O₄-IDA was developed by the chemical modification of magnetic peanut husk with iminodiacetic acid (IDA) and its efficacy for the sequestration of cationic dyes assessed using methylene blue (MB) as a model. This modification process enhanced the adsorption capacity of peanut husk as an adsorbent for dye sequestration and at the same time greatly minimized the adverse effects associated with its use in the pristine state. Results from the batch adsorption studies indicated that the uptake of MB onto PN-Fe₃O₄-IDA increased with MB concentration, contact time, temperature and pH whereas it decreased in the presence of some common salts. The pseudo-second-order kinetic model was observed to best describe the adsorption process which may greatly be influenced by the intra particle diffusion mass transfer. A maximum monolayer adsorption capacity of 43.5 mg g^-1 was observed at 313 K according to the Langmuir model. There was good property of regeneration for MB-loaded PN-Fe₃O₄-IDA. Based on these results, as well as other unique features such as easy separation and preparation under benign environmental conditions, PN-Fe₃O₄-IDA exhibits great potential for the removal of MB and other cationic pollutants in practical applications with easy separation from solution using external magnet. Graphical abstract.

Upcycling of groundwater treatment sludge to magnetic Fe/Mn-bearing nanorod for chromate adsorption from wastewater treatment

Groundwater treatment sludge is a Fe/Mn-bearing waste that is mass produced in groundwater treatment plant. In this study, sludge was converted to a magnetic adsorbent (MA) by adding ascorbate. The sludge was weakly magnetised in the amorphous form with Fe and Mn contents of 28.8% and 8.1%, respectively. After hydrothermal treatment, Fe/Mn oxides in the sludge was recrystallised to siderite and rhodochrosite, with jacobsite as the intermediate in the presence of ascorbate. With an increment in ascorbate dosage, the obtained magnetic adsorbent had a significant increase in chromate adsorption but a decrease in magnetisation. When the M_ascorbate/M_Fe molar ratio was 10, the produced MA-10 was a dumbbell-shaped nanorod with a length of 2–5 μm and a diameter of 0.5–1 μm. This MA-10 showed 183.2 mg/g of chromate adsorption capacity and 2.81 emu/g of magnetisation. The mechanism of chromate adsorption was surface coprecipitation of the generated Cr³⁺ and Fe³⁺/Mn⁴⁺ from redox reaction between chromate and siderite/rhodochrosite on MA-10, separately. This study demonstrated an efficient recycling route of waste sludge from groundwater treatment to produce MA for treating chromate-bearing wastewater.

Nanomaterials with Tailored Magnetic Properties as Adsorbents of Organic Pollutants from Wastewaters

Water quality has become one of the most critical issue of concern worldwide. The main challenge of the scientific community is to develop innovative and sustainable water treatment technologies with high efficiencies and low production costs. In recent years, the use of nanomaterials with magnetic properties used as adsorbents in the water decontamination process has received considerable attention since they can be easily separated and reused. This review focuses on the state-of-art of magnetic core–shell nanoparticles and nanocomposites developed for the adsorption of organic pollutants from water. Special attention is paid to magnetic nanoadsorbents based on silica, clay composites, carbonaceous materials, polymers and wastes. Furthermore, we compare different synthesis approaches and adsorption performance of every nanomaterials. The data gathered in this review will provide information for the further development of new efficient water treatment technologies.

Addition of MnO2 in synthesis of nano-rod erdite promoted tetracycline adsorption

Erdite is a rare sulphide mineral found in mafic and alkaline rocks. Only weakly crystallised fibrous erdite has been artificially synthesised via evaporation or the hydrothermal method, and the process generally requires 1–3 days and large amounts of energy to complete. In this study, well-crystallised erdite nanorods were produced within 3 h by using MnO₂ as an auxiliary reagent in a one-step hydrothermal method. Results showed that erdite could synthesised in nanorod form with a diameter of approximately 200 nm and lengths of 0.5–3 μm by adding MnO₂; moreover, the crystals grew with increasing MnO₂ addition. Without MnO₂, erdite particles were generated in irregular form. The capacity of the erdite nanorods for tetracycline (TC) adsorption was 2613.3 mg/g, which is higher than those of irregular erdite and other reported adsorbents. The major adsorption mechanism of the crystals involves a coordinating reaction between the −NH₂ group of TC and the hydroxyl group of Fe oxyhydroxide produced from erdite hydrolysis. To the best of our knowledge, this study is the first to synthesise erdite nanorods and use them in TC adsorption. Erdite nanorods may be developed as a new material in the treatment of TC-containing wastewater.

Hydrothermal Conversion of Red Mud into Magnetic Adsorbent for Effective Adsorption of Zn(II) in Water

Red mud, a Fe-rich waste generated from the aluminum industry, was recovered as an adsorbent for wastewater treatment. The separation process of red mud from water after adsorption, including centrifugation and filtration, was complicated. This study demonstrated an alternative option to recycle red mud for preparing magnetic adsorbent via a facile hydrothermal route using ascorbic acid as reductant. Red mud is weakly magnetized and consists of andradite, muscovite, hematite, and cancrinite. After hydrothermal treatment, andradite in red mud was reductively dissolved by ascorbic acid, and transformed into magnetite and morimotoite. With increasing hydrothermal temperature, the dissolution of andradite accelerated, and the crystallite size of magnetite increased. When the hydrothermal temperature reached 200 °C, the prepared adsorbent P-200 showed a desirable saturation magnetization of 4.1 Am2/kg, and could be easily magnetically separated from water after adsorption. The maximum adsorption capacity of P-200 for Zn2+ was 89.6 mg/g, which is eight-fold higher than that of the raw red mud. The adsorption of Zn2+ by P-200 fitted the Langmuir model, where cation exchange was the main adsorption mechanism. The average distribution coefficient of Zn2+ at low ppm level was 16.81 L/g for P-200, higher than those of the red mud (0.3 L/g) and the prepared P-120 (1.48 L/g) and P-270 (5.48 L/g), demonstrating that P-200 had the best adsorption capacity for Zn2+ and can be served as a practical adsorbent for real-world applications. To our knowledge, this is the first study to report the conversion of red mud into a magnetic adsorbent under mild conditions.

Hydrothermal synthesis of a magnetic adsorbent from wasted iron mud for effective removal of heavy metals from smelting wastewater

A magnetic adsorbent (MA) was synthesized from wasted iron mud of a groundwater treatment plant using a novel one-step hydrothermal method. The results showed that Fe content of MA was 41.8 wt%, 2.5 times higher than that of iron mud, which was caused by hydrothermal dissolution of non-ferrous impurities under alkaline condition, such as quartz and albite, regardless of addition of ascorbic acid or not. Ferrihydrite was 92.7% in dry iron mud before adding ascorbic acid and gradually decreased to 58.1% by increasing the molar ratio of ascorbic acid to Fe following hydrothermal treatment. The strongest saturation magnetization of 16.29 emu/g was observed in the prepared MA-4 when the ascorbic acid to Fe molar ratio was 1. The highest surface site concentration of 1.31 mmol/g was observed in MA-2 when the ratio was 0.02. The mechanism of hydrothermal conversion of wasted iron mud to MA was reductive dissolution of ferrihydrite to form siderite, which was then reoxidized to maghemite. When 12.5 g/L of MA-2 was applied to treat smelting wastewater, over 99% removal of Cu²⁺, Zn²⁺, Pb²⁺, and Cd²⁺ was achieved. The major mechanisms of Cu²⁺ and Zn²⁺ adsorption by the adsorbent were cationic exchange.