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Diaa AA, El-Mahallawy N, Shoeib M, Mouillard F, Ferté T, Masson P, Carradò A. Biodegradable PMMA coated Zn-Mg alloy with bimodal grain structure for orthopedic applications - A promising alternative. Bioact Mater 2024; 39:479-491. [PMID: 38883318 PMCID: PMC11179251 DOI: 10.1016/j.bioactmat.2024.05.031] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2023] [Revised: 05/01/2024] [Accepted: 05/16/2024] [Indexed: 06/18/2024] Open
Abstract
The study examines the impact of microstructure and polymethyl methacrylate (PMMA) grafting on the degradability of Zn-Mg alloys. The mechanical properties of a Zn alloy containing 0.68 wt% Mg and extruded at 200 °C are enhanced for degradable load-bearing applications, addressing a crucial need in the field. The material exhibits a bimodal grain size distribution that is random texture, consisting of secondary phases, grains, and sub-grains. With an elongation to failure of 16 %, the yield and ultimate tensile strengths are 325.9 and 414.5 MPa, respectively, and the compressive yield strength is 450.5 MPa. The "grafting-from" method was used to coat a few micrometers thick of PMMA on both bulk and scaffold Zn alloys to mitigate the corrosion rate. The last one is a porous structure, with a porosity of 65.8 %, considered as in the first approach of an orthopedic implant. After being immersed for 720 h, the PMMA-grafted bulk alloy's corrosion rate decreased from 0.43 to 0.25 mm/y. Similarly, the scaffold alloy's corrosion rate reduced from 1.24 to 0.49 mm/y. These results indicate that the method employed could be used for future orthopedic applications.
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Affiliation(s)
- Alia A Diaa
- Design and Production Engineering Department, Faculty of Engineering, Ain Shams University, Cairo, 11517, Egypt
- Department of Design and Production Engineering, Faculty of Engineering and Materials Science, German University in Cairo, Cairo, 11835, Egypt
| | - Nahed El-Mahallawy
- Design and Production Engineering Department, Faculty of Engineering, Ain Shams University, Cairo, 11517, Egypt
- Department of Design and Production Engineering, Faculty of Engineering and Materials Science, German University in Cairo, Cairo, 11835, Egypt
| | - Madiha Shoeib
- Central Metallurgical Research and Development Institute, El Tebbin, Cairo, 11722, Egypt
| | - Flavien Mouillard
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000, Strasbourg, France
| | - Tom Ferté
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000, Strasbourg, France
| | - Patrick Masson
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000, Strasbourg, France
| | - Adele Carradò
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000, Strasbourg, France
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Mouillard F, Ferté T, Voirin E, Méry S, Masson P, Carradò A. Use of a Photocleavable Initiator to Characterize Polymer Chains Grafted onto a Metal Plate with the Grafting-from Method. Polymers (Basel) 2023; 15:polym15051265. [PMID: 36904506 PMCID: PMC10007346 DOI: 10.3390/polym15051265] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/22/2023] [Revised: 02/22/2023] [Accepted: 02/27/2023] [Indexed: 03/06/2023] Open
Abstract
The thorough characterization of polymer chains grafted through a "grafting-from" process onto substrates based on the determination of number (Mn) and weight (Mw) average molar masses, as well as dispersity (Ɖ), is quite challenging. It requires the cleavage of grafted chains selectively at the polymer-substrate bond without polymer degradation to allow their analysis in solution with steric exclusion chromatography, in particular. The study herein describes a technique for the selective cleavage of PMMA grafted onto titanium substrate (Ti-PMMA) using an anchoring molecule that combines an atom transfer radical polymerization (ATRP) initiator and a UV-cleavable moiety. This technique allows the demonstration of the efficiency of the ATRP of PMMA on titanium substrates and verification that the chains were grown homogeneously.
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Diaa AA, El-Mahallawy N, Shoeib M, Lallemand N, Mouillard F, Masson P, Carradò A. Effect of Mg Addition and PMMA Coating on the Biodegradation Behaviour of Extruded Zn Material. MATERIALS (BASEL, SWITZERLAND) 2023; 16:707. [PMID: 36676444 PMCID: PMC9863199 DOI: 10.3390/ma16020707] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/14/2022] [Revised: 12/29/2022] [Accepted: 01/04/2023] [Indexed: 06/17/2023]
Abstract
Although zinc (Zn) is one of the elements with the greatest potential for biodegradable uses, pure Zn does not have the ideal mechanical or degrading properties for orthopaedic applications. The current research aims at studying the microstructure and corrosion behaviour of pure Zn (used as a reference material) and Zn alloyed with 1.89 wt.% magnesium (Mg), both in their extruded states as well as after being coated with polymethyl methacrylate (PMMA). The grafting-from approach was used to create a PMMA covering. The "grafting-from" method entails three steps: the alkali activation of the alloys, their functionalization with an initiator of polymerization through a phosphonate-attaching group, and the surface-initiated atom transfer radical polymerisation (SI-ATRP) to grow PMMA chains. Electrochemical and immersion corrosion tests were carried out in a simulated body fluid (SBF), and both confirmed the enhanced corrosion behaviour obtained after coating. The electrochemical test revealed a decrease in the degradation rate of the alloy from 0.37 ± 0.14 mm/y to 0.22 ± 0.01 mm/y. The immersion test showed the ability of complete protection for 240 h. After 720 h of immersion, the coated alloy displays minute crevice corrosion with very trivial pitting compared to the severe localized (galvanic and pitting) corrosion type that was detected in the bare alloy.
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Affiliation(s)
- Alia A. Diaa
- Design and Production Engineering Department, Faculty of Engineering, Ain Shams University, Cairo 11517, Egypt
- Department of Design and Production Engineering, Faculty of Engineering and Materials Science, German University in Cairo, Cairo 11835, Egypt
| | - Nahed El-Mahallawy
- Design and Production Engineering Department, Faculty of Engineering, Ain Shams University, Cairo 11517, Egypt
- Department of Design and Production Engineering, Faculty of Engineering and Materials Science, German University in Cairo, Cairo 11835, Egypt
| | - Madiha Shoeib
- Central Metallurgical Research and Development Institute, El Tebbin, Cairo 11722, Egypt
| | - Nicolas Lallemand
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000 Strasbourg, France
| | - Flavien Mouillard
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000 Strasbourg, France
| | - Patrick Masson
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000 Strasbourg, France
| | - Adele Carradò
- Institut de Physique et Chimie des Matériaux de Strasbourg, IPCMS, UMR 7504 CNRS, Université de Strasbourg, 67000 Strasbourg, France
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Nikolova MP, Apostolova MD. Advances in Multifunctional Bioactive Coatings for Metallic Bone Implants. MATERIALS (BASEL, SWITZERLAND) 2022; 16:183. [PMID: 36614523 PMCID: PMC9821663 DOI: 10.3390/ma16010183] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/09/2022] [Revised: 12/19/2022] [Accepted: 12/21/2022] [Indexed: 06/17/2023]
Abstract
To fix the bone in orthopedics, it is almost always necessary to use implants. Metals provide the needed physical and mechanical properties for load-bearing applications. Although widely used as biomedical materials for the replacement of hard tissue, metallic implants still confront challenges, among which the foremost is their low biocompatibility. Some of them also suffer from excessive wear, low corrosion resistance, infections and shielding stress. To address these issues, various coatings have been applied to enhance their in vitro and in vivo performance. When merged with the beneficial properties of various bio-ceramic or polymer coatings remarkable bioactive, osteogenic, antibacterial, or biodegradable composite implants can be created. In this review, bioactive and high-performance coatings for metallic bone implants are systematically reviewed and their biocompatibility is discussed. Updates in coating materials and formulations for metallic implants, as well as their production routes, have been provided. The ways of improving the bioactive coating performance by incorporating bioactive moieties such as growth factors, osteogenic factors, immunomodulatory factors, antibiotics, or other drugs that are locally released in a controlled manner have also been addressed.
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Affiliation(s)
- Maria P. Nikolova
- Department of Material Science and Technology, University of Ruse “A. Kanchev”, 8 Studentska Str., 7017 Ruse, Bulgaria
| | - Margarita D. Apostolova
- Medical and Biological Research Lab., “Roumen Tsanev” Institute of Molecular Biology, Bulgarian Academy of Sciences, 1113 Sofia, Bulgaria
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Nathanael AJ, Oh TH. Biopolymer Coatings for Biomedical Applications. Polymers (Basel) 2020; 12:E3061. [PMID: 33371349 PMCID: PMC7767366 DOI: 10.3390/polym12123061] [Citation(s) in RCA: 39] [Impact Index Per Article: 9.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2020] [Revised: 12/18/2020] [Accepted: 12/18/2020] [Indexed: 02/06/2023] Open
Abstract
Biopolymer coatings exhibit outstanding potential in various biomedical applications, due to their flexible functionalization. In this review, we have discussed the latest developments in biopolymer coatings on various substrates and nanoparticles for improved tissue engineering and drug delivery applications, and summarized the latest research advancements. Polymer coatings are used to modify surface properties to satisfy certain requirements or include additional functionalities for different biomedical applications. Additionally, polymer coatings with different inorganic ions may facilitate different functionalities, such as cell proliferation, tissue growth, repair, and delivery of biomolecules, such as growth factors, active molecules, antimicrobial agents, and drugs. This review primarily focuses on specific polymers for coating applications and different polymer coatings for increased functionalization. We aim to provide broad overview of latest developments in the various kind of biopolymer coatings for biomedical applications, in order to highlight the most important results in the literatures, and to offer a potential outline for impending progress and perspective. Some key polymer coatings were discussed in detail. Further, the use of polymer coatings on nanomaterials for biomedical applications has also been discussed, and the latest research results have been reported.
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Affiliation(s)
| | - Tae Hwan Oh
- School of Chemical Engineering, Yeungnam University, Gyeongsan 38541, Korea
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