e-Knee: evolution of the electronic knee prosthesis. Telemetry technology development

Wireless Battery-free and Fully Implantable Organ Interfaces

Advances in soft materials, miniaturized electronics, sensors, stimulators, radios, and battery-free power supplies are resulting in a new generation of fully implantable organ interfaces that leverage volumetric reduction and soft mechanics by eliminating electrochemical power storage. This device class offers the ability to provide high-fidelity readouts of physiological processes, enables stimulation, and allows control over organs to realize new therapeutic and diagnostic paradigms. Driven by seamless integration with connected infrastructure, these devices enable personalized digital medicine. Key to advances are carefully designed material, electrophysical, electrochemical, and electromagnetic systems that form implantables with mechanical properties closely matched to the target organ to deliver functionality that supports high-fidelity sensors and stimulators. The elimination of electrochemical power supplies enables control over device operation, anywhere from acute, to lifetimes matching the target subject with physical dimensions that supports imperceptible operation. This review provides a comprehensive overview of the basic building blocks of battery-free organ interfaces and related topics such as implantation, delivery, sterilization, and user acceptance. State of the art examples categorized by organ system and an outlook of interconnection and advanced strategies for computation leveraging the consistent power influx to elevate functionality of this device class over current battery-powered strategies is highlighted.

“Smart Knee Implants: An Overview of Current Technologies and Future Possibilities”

Background

This article focuses on clinical implementation of smart knee implants for total knee replacement and the future development of smart implant technology. With the number of total knee replacements undertaken growing worldwide, smart implants incorporating embedded sensor technology offer opportunity to improve post-operative recovery, reducing implant failure rates, and increasing overall patient satisfaction.

Methods

A literature review on smart implants, historical prototypes, current clinically available smart implants, and the future potential for conventional implant instrumentation with embedded sensors and electronics was undertaken.

Results

The overview of current and future technology describes use cases for various diagnostic and therapeutic treatment solutions.

Conclusion

Smart knee implants are at an early development stage, with the first generation of smart implants being available to patients and with more novel technologies under development.

Follow-up after arthroplasty surgery : a changing landscape

We aim to explore the potential technologies for monitoring and assessment of patients undergoing arthroplasty by examining selected literature focusing on the technology currently available and reflecting on possible future development and application. The reviewed literature indicates a large variety of different hardware and software, widely available and used in a limited manner, to assess patients' performance. There are extensive opportunities to enhance and integrate the systems which are already in existence to develop patient-specific pathways for rehabilitation.Cite this article: Bone Joint J 2022;104-B(10):1104-1109.

Component gap measurement reflects the planned gap balance during total knee arthroplasty more accurately and reliably than bone surface gap measurement

PURPOSE

This study aimed to compare the reliability of two gap assessment methods (component and bone surface gap measurement vs. planned gap balance) and identify the contributors to component gaps other than planned gaps.

METHODS

The prospectively collected data for 122 consecutive primary total knee arthroplasties (TKAs; 114 patients). After femoral planning for gap balancing, the medial and lateral planned gaps were calculated (planned gap). The established medial extension and flexion gaps (MEG and MFG, respectively) and lateral extension and flexion gaps (LEG and LFG, respectively) were measured with and without the TKA components (bone surface and component gaps) at 0° and 90° flexion. The intraclass and Pearson correlation coefficients for each gap measurement method were assessed using planned gap values, and multiple linear regression analyses were performed to identify the contributors to component gaps.

RESULTS

Compared with the bone surface gap measurement, the component gap measurement showed higher reliability and stronger correlation with the planned gap balance for each gap. The changes in the medial posterior femoral offset contributed to the MEG and LEG, whereas those in the joint line height contributed to the LEG. The changes in the hip-knee-ankle angle and lateral posterior femoral offset contributed to the LFG.

CONCLUSION

Component gap measurements of the established gap more accurately and reliably reflect the planned gap balance than do bone surface gap measurements. The established gaps are affected by several factors other than femoral planning.

FDA public workshop: Orthopaedic sensing, measuring, and advanced reporting technology (SMART) devices

Traditional orthopaedic devices do not communicate with physicians or patients post-operatively. After implantation, follow-up of traditional orthopaedic devices is generally limited to episodic monitoring. However, the orthopaedic community may be shifting towards incorporation of smart technology. Smart technology in orthopaedics is a term that encompasses a wide range of potential applications. Smart orthopaedic implants offer the possibility of gathering data and exchanging it with an external reader. They incorporate technology that enables automated sensing, measuring, processing, and reporting of patient or device parameters at or near the implant. While including advanced technology in orthopaedic devices has the potential to benefit patients, physicians, and the scientific community, it may also increase the patient risks associated with the implants. Understanding the benefit-risk profile of new smart orthopaedic devices is critical to ensuring their safety and effectiveness. The 2018 FDA public workshop on orthopaedic sensing, measuring, and advanced reporting technology (SMART) devices was held on April 30, 2018, at the FDA White Oak Campus in Silver Spring, MD with the goal of fostering a collaborative dialogue amongst the orthopaedic community. Workshop attendees discussed four key areas related to smart orthopaedic devices: engineering and technology considerations, clinical and patient perspectives, cybersecurity, and regulatory considerations. The workshop presentations and associated discussions highlighted the need for the orthopaedic community to collectively craft a responsible path for incorporating smart technology in musculoskeletal disease care.

Development of a Wireless Telemetry Sensor Device to Measure Load and Deformation in Orthopaedic Applications

Due to sensor size and supporting circuitry, in-vivo load and deformation measurements are currently restricted to applications within larger orthopaedic implants. The objective of this study is to repurpose a commercially available low-power, miniature, wireless, telemetric, tire-pressure sensor (FXTH87) to measure load and deformation for future use in orthopaedic and biomedical applications. The capacitive transducer membrane was modified, and compressive deformation was applied to the transducer to determine the sensor signal value and the internal resistive force. The sensor package was embedded within a deformable enclosure to illustrate potential applications of the sensor for monitoring load. To reach the maximum output signal value, sensors required compressive deformation of 350 ± 24 µm. The output signal value of the sensor was an effective predictor of the applied load on a calibrated plastic strain member, over a range of 35 N. The FXTH87 sensor can effectively sense and transmit load-induced deformations. The sensor does not have a limit on loads it can measure, as long as deformation resulting from the applied load does not exceed 350 µm. The proposed device presents a sensitive and precise means to monitor deformation and load within small-scale, deformable enclosures.

Design, Analysis, and Fabrication of a Piezoelectric Force Tray for Total Knee Replacements

Force plates have been widely adopted in biomechanical gait analysis to measure reaction forces and the center of pressure. In this work, the force plate concept is miniaturized and extended for use within the polyethylene bearing insert of a total knee replacement (TKR). A simplified rectangular-shaped force plate with multiple integrated piezoelectric sensors, including designs with six and eight transducers, is presented in this work. The performance of the sensory system is investigated through finite element analysis and experimental validation. Initially, the ability of the two designs in sensing compartmental forces and contact point locations on one side of the force plate is numerically investigated. Selected designs of the force plate are then fabricated and used to experimentally validate the performance of the system. The results show a maximum error of less than 6% and 4.5% in compartmental force amplitude sensing for the force plates with six and eight transducers, respectively. The force plates were able to detect the contact point location with maximum errors of less than 1 mm. The relatively small sensing error quantities show the potential of using a piezoelectric force plate sensor design in TKR as well as other force sensing applications.

Changes of mediolateral soft tissue gaps in total knee arthroplasty after suturing medial extensor in navigation

PURPOSE

Aim is to investigate the changes of mediolateral soft tissue gaps in total knee arthroplasty (TKA) after suturing medial extensor.

METHODS AND MATERIALS

We compared the differences of medial and lateral gap values that were shown by the computer navigation at 0°, 45°, 90°, and 120° knee flexion during patella in situ and during patella repaired by a towel clip on two constant sites. Fifty consecutive knees (43 patients) scheduled for TKA due to varus knee osteoarthritis, from February 2017 to May 2017, were enrolled in this prospective study.

RESULTS

The medial gaps with patella repaired were significantly lower ( p < 0.05) than the medial gaps with patella in situ at 45°, 90°, and 120° knee flexion. Differences in the medial gap were largest at 90, with the difference of 0.87 mm. Twenty-four of 50 cases (48%) showed medial gap differences of 1 mm or over, and 13 of 50 cases (26%) showed medial gap differences of 2 mm or over. The variation in the medial gap at 90° following patellar repair showed significant association (correlation coefficient = 0.78, p = 0.001) with the difference between medial and lateral gaps (medial gap - lateral gap) at 90° of patella in situ. At 90° knee flexion, when the medial and lateral gap difference in patella in situ was 1 mm or less, 73.5% (25/34) of the cases showed variation in the medial gap of less than 1 mm after patellar repair.

CONCLUSION

During TKA, while measuring the medial gap with patella in situ, overestimation might occur, especially in the position of knee flexion. Thus, reevaluation using towel clips should be considered when the medial and lateral gap difference is 1 mm or larger when patella in situ during evaluation of the medial and lateral gaps at 90° knee flexion.

Imageless, robotic-assisted total knee arthroplasty combined with a robotic tensioning system can help predict and achieve accurate postoperative ligament balance

Background

Achieving balanced gaps is a key surgical goal in total knee arthroplasty, yet most methods rely on subjective surgeon feel and experience to assess and achieve knee balance intraoperatively. Our objective was to evaluate the ability to quantitatively plan and achieve a balanced knee throughout the range of motion using robotic-assisted instrumentation in a tibia-first, gap-balancing technique.

Methods

A robotic-assisted, gap-balancing technique was used in 121 consecutive knees. After resection of the proximal tibia, a computer-controlled tensioning device was inserted into the knee joint and the pre-femoral-resection knee gaps were acquired dynamically throughout flexion under controlled load. Predicted gap profiles were used to plan the femoral implant by adjusting the implant alignment and position within certain boundaries to achieve a balanced knee throughout the range of flexion. Femoral cuts were then made according to this plan using a miniature robotic-assisted cutting guide. The tensioning device used to measure the pre-femoral-resection gaps was then reinserted into the joint to quantify the final gap balance under known tension. The final gap profiles were then compared with the predictive gap plans.

Results

The overall root mean square error between the predicted and achieved gaps was 1.3 mm and 1.5 mm for the medial and lateral sides, respectively. Use of robotic assistance resulted in over 90% of knees having mediolateral balance within 2 mm across the flexion range. Gaps at 0° flexion were 2 mm smaller than the gaps at 90°. This difference decreased to less than 1 mm when comparing the tibiofemoral gaps at 10°, 45°, and 90°.

Conclusions

Imageless, robotic-assisted total knee arthroplasty accurately predicts postoperative gaps before femoral resections. This allows surgeons to virtually plan femoral implant alignment and optimize gap balance throughout the range of motion. The accurate prediction of gaps throughout the arc of motion combined with precise, robotically assisted femoral resection produces accurate postoperative ligament balance consistently.

A Wireless Visualized Sensing System with Prosthesis Pose Reconstruction for Total Knee Arthroplasty

The surgery quality of the total knee arthroplasty (TKA) depends on how accurate the knee prosthesis is implanted. The knee prosthesis is composed of the femoral component, the plastic spacer and the tibia component. The instant and kinetic relative pose of the knee prosthesis is one key aspect for the surgery quality evaluation. In this work, a wireless visualized sensing system with the instant and kinetic prosthesis pose reconstruction has been proposed and implemented. The system consists of a multimodal sensing device, a wireless data receiver and a data processing workstation. The sensing device has the identical shape and size as the spacer. During the surgery, the sensing device temporarily replaces the spacer and captures the images and the contact force distribution inside the knee joint prosthesis. It is connected to the external data receiver wirelessly through a 432 MHz data link, and the data is then sent to the workstation for processing. The signal processing method to analyze the instant and kinetic prosthesis pose from the image data has been investigated. Experiments on the prototype system show that the absolute reconstruction errors of the flexion-extension rotation angle (the pitch rotation of the femoral component around the horizontal long axis of the spacer), the internal–external rotation (the yaw rotation of the femoral component around the spacer vertical axis) and the mediolateral translation displacement between the centers of the femoral component and the spacer based on the image data are less than 1.73°, 1.08° and 1.55 mm, respectively. It provides a force balance measurement with error less than ±5 N. The experiments also show that kinetic pose reconstruction can be used to detect the surgery defection that cannot be detected by the force measurement or instant pose reconstruction.

Force detection, center of pressure tracking, and energy harvesting from a piezoelectric knee implant

Recent developments in the field of orthopedic materials and procedures have made the total knee replacement (TKR) an option for people who suffer from knee diseases and injuries. One of the ongoing debates in this area involves the correlation of postoperative joint functionality to intraoperative alignment. Due to a lack of in vivo data from the knee joint after surgery, the establishment of a well-quantified alignment method is hindered. In order to obtain information about knee function after the operation, the design of a self-powered instrumented knee implant is proposed in this study. The design consists of a total knee replacement bearing equipped with four piezoelectric transducers distributed in the medial and lateral compartments. The piezoelectric transducers are utilized to measure the total axial force applied on the tibial bearing through the femoral component of the joint, as well as to track the movement in the center of pressure (CoP). In addition, the generated voltage from the piezoelectrics can be harvested and stored to power embedded electronics for further signal conditioning and data transmission purposes. Initially, finite element (FE) analysis is performed on the knee bearing to select the best location of the transducers with regards to sensing the total force and location of the CoP. A series of experimental tests are then performed on a fabricated prototype which aim to investigate the sensing and energy harvesting performance of the device. Piezoelectric force and center of pressure measurements are compared to actual experimental quantities for twelve different relative positions of the femoral component and bearing of the knee implant in order to evaluate the performance of the sensing system. The output voltage of the piezoelectric transducers is measured across a load resistance to determine the optimum extractable power, and then rectified and stored in a capacitor to evaluate the realistic energy harvesting ability of the system. The results show only a small level of error in sensing the force and the location of the CoP. Additionally, a maximum power of 269.1 μW is achieved with a 175 kΩ optimal resistive load, and a 4.9 V constant voltage is stored in a 3.3 mF capacitor after 3333 loading cycles. The sensing and energy harvesting results present the promising potential of this system to be used as an integrated self-powered instrumented knee implant.

Internal-external malalignment of the femoral component in kinematically aligned total knee arthroplasty increases tibial force imbalance but does not change laxities of the tibiofemoral joint

PURPOSE

The purposes of this study were to quantify the increase in tibial force imbalance (i.e. magnitude of difference between medial and lateral tibial forces) and changes in laxities caused by  2° and 4° of internal-external (I-E) malalignment of the femoral component in kinematically aligned total knee arthroplasty. Because I-E malalignment would introduce the greatest changes to the articular surfaces near 90° of flexion, the hypotheses were that the tibial force imbalance would be significantly increased near 90° flexion and that primarily varus-valgus laxity would be affected near 90° flexion.

METHODS

Kinematically aligned TKA was performed on ten human cadaveric knee specimens using disposable manual instruments without soft tissue release. One 3D-printed reference femoral component, with unmodified geometry, was aligned to restore the native distal and posterior femoral joint lines. Four 3D-printed femoral components, with modified geometry, introduced I-E malalignments of 2° and 4° from the reference component. Medial and lateral tibial forces were measured from 0° to 120° flexion using a custom tibial force sensor. Bidirectional laxities in four degrees of freedom were measured from 0° to 120° flexion using a custom load application system.

RESULTS

Tibial force imbalance increased the greatest at 60° flexion where a regression analysis against the degree of I-E malalignment yielded sensitivities (i.e. slopes) of 30 N/° (medial tibial force > lateral tibial force) and 10 N/° (lateral tibial force > medial tibial force) for internal and external malalignments, respectively. Valgus laxity increased significantly with the 4° external component with the greatest increase of 1.5° occurring at 90° flexion (p < 0.0001).

CONCLUSION

With the tibial component correctly aligned, I-E malalignment of the femoral component caused significant increases in tibial force imbalance. Minimizing I-E malalignment lowers the increase in the tibial force imbalance. By keeping the resection thickness of each posterior femoral condyle to within ± 0.5 mm of the thickness of the respective posterior region of the femoral component, the increase in imbalance can be effectively limited to 38 N. Generally laxities were unaffected within the ± 4º range tested indicating that instability is not a clinical concern and that manual testing of laxities is not useful to detect I-E malalignment.

Parametric analysis of electromechanical and fatigue performance of total knee replacement bearing with embedded piezoelectric transducers

Total knee arthroplasty (TKA) is a common procedure in the United States; it has been estimated that about 4 million people are currently living with primary knee replacement in this country. Despite huge improvements in material properties, implant design, and surgical techniques, some implants fail a few years after surgery. A lack of information about in vivo kinetics of the knee prevents the establishment of a correlated intra- and postoperative loading pattern in knee implants. In this study, a conceptual design of an ultra high molecular weight (UHMW) knee bearing with embedded piezoelectric transducers is proposed, which is able to measure the reaction forces from knee motion as well as harvest energy to power embedded electronics. A simplified geometry consisting of a disk of UHMW with a single embedded piezoelectric ceramic is used in this work to study the general parametric trends of an instrumented knee bearing. A combined finite element and electromechanical modeling framework is employed to investigate the fatigue behavior of the instrumented bearing and the electromechanical performance of the embedded piezoelectric. The model is validated through experimental testing and utilized for further parametric studies. Parametric studies consist of the investigation of the effects of several dimensional and piezoelectric material parameters on the durability of the bearing and electrical output of the transducers. Among all the parameters, it is shown that adding large fillet radii results in noticeable improvement in the fatigue life of the bearing. Additionally, the design is highly sensitive to the depth of piezoelectric pocket. Finally, using PZT-5H piezoceramics, higher voltage and slightly enhanced fatigue life is achieved.

Characterization and Correction of Errors in Computing Contact Location Between Curved Articular Surfaces: Application to Total Knee Arthroplasty

In total knee arthroplasty (TKA), one common metric used to evaluate innovations in component designs, methods of component alignment, and surgical techniques aimed at decreasing the high rate of patient-reported dissatisfaction is tibiofemoral contact kinematics. Tibiofemoral contact kinematics are determined based on the movement of the contact locations in the medial and lateral compartments of the tibia during knee flexion. A tibial force sensor is a useful instrument to determine the contact locations, because it can simultaneously determine contact forces and contact locations. Previous reports of tibial force sensors have neither characterized nor corrected errors in the computed contact location (i.e., center of pressure) between the femoral and tibial components in TKA that, based on a static analysis, are caused by the curved articular surface of the tibial component. The objectives were to experimentally characterize these errors and to develop and validate an error correction algorithm. The errors were characterized by calculating the difference between the errors in the computed contact locations when forces were applied normal to the tibial articular surface and those when forces were applied normal to the tibial baseplate. The algorithm generated error correction functions to minimize these errors and was validated by determining how much the error correction functions reduced the errors in the computed contact location caused by the curved articular surface. The curved articular surface primarily caused bias (i.e., average or systematic error) which ranged from 1.0 to 2.7 mm in regions of high curvature. The error correction functions reduced the bias in these regions to negligible levels ranging from 0.0 to 0.6 mm (p < 0.001). Bias in the computed contact locations caused by the curved articular surface of the tibial component as small as 1 mm needs to be accounted for, because it might inflate the computed internal-external rotation and anterior-posterior translation of femur on the tibia leading to false identifications of clinically undesirable contact kinematics (e.g., internal rotation and anterior translation during flexion). Our novel error correction algorithm is an effective method to account for this bias to more accurately compute contact kinematics.

Instrumented knee joint implants: innovations and promising concepts

This article focuses on in vivo implementations of instrumented knee implants and recent prototypes with highly innovative potential. An in-depth analysis of the evolution of these systems was conducted, including three architectures developed by two research teams for in vivo operation that were implanted in 13 patients. The specifications of their various subsystems: sensor/transducers, power management, communication and processing/control units are presented, and their features are compared. These systems were designed to measure biomechanical quantities to further assist in rehabilitation and physical therapy, to access proper implant placement and joint function and to help predicting aseptic loosening. Five prototype systems that aim to improve their operation, as well as include new abilities, are also featured. They include technology to assist proper ligament tensioning and ensure self-powering. One can conclude that the concept of instrumented active knee implant seems the most promising trend for improving the outcomes of knee replacements.

A Development of Force Distribution Measurement System with High Resolution for Total Knee Arthroplasty

Soft tissue or ligament balancing in total knee arthroplasty is important for ensuring knee joint stability. Correct balancing and appropriate alignment of ligaments extend prosthesis life by preventing unnecessary force fromacting on the prosthesis during routine activities. The current implementation of total knee arthroplasty relies heavily on the subjective “feel” of the surgeon for correct prosthesis implantation onto tibiofemoral components. We developed a force distribution sensing systemto provide quantitative information to surgeons during ligament balancing. The measurement system consists of two main components: two force sensors embedded in trial insert for each condyle and signal acquisition for data processing and force visualization. Sensors were designed and developed using pressure-sensitive conductive rubber that measures changes in resistance in the event of deformation caused by external force. Corresponding voltage measured by circuits is transmitted via an RF transceiver to a computer and visualized as color gradient. Current sensors could measure maximum force of 196.13 N (20 kgf). Results from calibration and experiments on a plastic trial prosthesis indicated that the device has good potential for providing appropriate force distribution information on the knee during total knee arthroplasty procedure.

A computational modeling approach for investigating soft tissue balancing in bicruciate retaining knee arthroplasty

Bicruciate retaining knee arthroplasty, although has shown improved functions and patient satisfaction compared to other designs of total knee replacement, remains a technically demanding option for treating severe cases of arthritic knees. One of the main challenges in bicruciate retaining arthroplasty is proper balancing of the soft tissue during the surgery. In this study biomechanics of soft tissue balancing was investigated using a validated computational model of the knee joint with high fidelity definitions of the soft tissue structures along with a Taguchi method for design of experiments. The model was used to simulate intraoperative balancing of soft tissue structures following the combinations suggested by an orthogonal array design. The results were used to quantify the corresponding effects on the laxity of the joint under anterior-posterior, internal-external, and varus-valgus loads. These effects were ranked for each ligament bundle to identify the components of laxity which were most sensitive to the corresponding surgical modifications. The resulting map of sensitivity for all the ligament bundles determined the components of laxity most suitable for examination during intraoperative balancing of the soft tissue. Ultimately, a sequence for intraoperative soft tissue balancing was suggested for a bicruciate retaining knee arthroplasty.

Intraoperative soft tissue balance reflects minimum 5-year midterm outcomes in cruciate-retaining and posterior-stabilized total knee arthroplasty

With the use of an offset type tensor for total knee arthroplasties (TKAs), intraoperative soft tissue balance including the joint component gap and ligament balance was measured in 41 varus-type osteoarthritic patients (19 cruciate-retaining [CR] TKAs and 22 posterior-stabilized [PS] TKAs), and the correlations between the intraoperative values and the postoperative values assessed by stress radiographs at extension and flexion were examined at a minimum 5-year follow-up. In CR TKAs, the postoperative soft tissue balances at both angles were significantly correlated with the intraoperative values. In PS TKAs, the postoperative soft tissue balances at extension, not flexion, were significantly correlated with the intraoperative values. In conclusion, the intraoperative condition of the soft tissue balance reflected the postoperative values especially in CR TKAs even at 5-year midterm follow-ups.

Knee joint forces: prediction, measurement, and significance

Knee forces are highly significant in osteoarthritis and in the survival and function of knee arthroplasty. A large number of studies have attempted to estimate forces around the knee during various activities. Several approaches have been used to relate knee kinematics and external forces to internal joint contact forces, the most popular being inverse dynamics, forward dynamics, and static body analyses. Knee forces have also been measured in vivo after knee arthroplasty, which serves as valuable validation of computational predictions. This review summarizes the results of published studies that measured knee forces for various activities. The efficacy of various methods to alter knee force distribution, such as gait modification, orthotics, walking aids, and custom treadmills are analyzed. Current gaps in our knowledge are identified and directions for future research in this area are outlined.

A new method to measure ligament balancing in total knee arthroplasty: laxity measurements in 100 knees

BACKGROUND

Ligament balancing is considered a prerequisite for good function and survival in total knee arthroplasty (TKA). However, there is no consensus on how to measure ligament balance intra-operatively and the degree of stability obtained after different balancing techniques is not clarified.

PURPOSE

This study presents a new method to measure ligament balancing in TKA and reports on the results of a try-out of this method and its inter-observer reliability.

METHODS

After the implantation of the prosthesis, spatulas of different thickness were used to measure medial and lateral condylar lift-off in flexion and extension in 70 ligament-balanced knees and in 30 knees were ligament balancing was considered unnecessary. Inter-observer reliability for the new method was estimated and the degree of medial-lateral symmetry in extension and in flexion, and the equality of the extension gaps and flexion gaps were calculated.

RESULTS

The method was feasible in all operated knees, and found to be very reliable (intraclass correlation coefficient = 0.88). We found no statistically significant difference in condylar lift-off between the ligament-balanced and the non ligament-balanced group, however, there was a tendency to more outliers in flexion in the ligament-balanced group.

CONCLUSIONS

Our method for measuring ligament balance is reliable and provides valuable information in assessing laxity intra-operatively. This method may be a useful tool in further research on the relationship between ligament balance, function and survival of TKA.

The influence of patellar dislocation on the femoro-tibial loading during total knee arthroplasty

PURPOSE

Balancing the gap is essential in total knee arthroplasty (TKA). The purpose of this study was to quantify the influence of patellar position on femoro-tibial joint load in TKA. We hypothesized that resetting of the patella increased medial joint load and decreased lateral joint load.

METHODS

Our original tensor system was used during posterior-stabilized (PS) and cruciate-retaining (CR) total knee arthroplasty (TKA) using medial para-patellar approach (MPP) or sub-vastus approach (SV).

RESULTS

In PS-TKA, by resetting the patella, the ratios between medial and lateral compartments were not changed in both extension and flexion position using MPP and were significantly changed in flexion position using SV. In CR-TKA, by resetting the patella, the load of the lateral component decreased and the ratios between medial and lateral compartments were changed significantly in both extension and flexion position using SV.

CONCLUSION

It is important to be aware that, when performing CR-KA, the load of the lateral compartment will decrease by resetting the patella using SV.

The 2011 ABJS Nicolas Andry Award: 'Lab'-in-a-knee: in vivo knee forces, kinematics, and contact analysis

BACKGROUND

Tibiofemoral forces are important in the design and clinical outcomes of TKA. We developed a tibial tray with force transducers and a telemetry system to directly measure tibiofemoral compressive forces in vivo. Knee forces and kinematics traditionally have been measured under laboratory conditions. Although this approach is useful for quantitative measurements and experimental studies, the extrapolation of results to clinical conditions may not always be valid.

QUESTIONS/PURPOSES

We therefore developed wearable monitoring equipment and computer algorithms for classifying and identifying unsupervised activities outside the laboratory.

METHODS

Tibial forces were measured for activities of daily living, athletic and recreational activities, and with orthotics and braces, during 4 years postoperatively. Additional measurements included video motion analysis, EMG, fluoroscopic kinematic analysis, and ground reaction force measurement. In vivo measurements were used to evaluate computer models of the knee. Finite element models were used for contact analysis and for computing knee kinematics from measured knee forces. A third-generation system was developed for continuous monitoring of knee forces and kinematics outside the laboratory using a wearable data acquisition hardware.

RESULTS

By using measured knee forces and knee flexion angle, we were able to compute femorotibial AP translation (-12 to +4 mm), mediolateral translation (-1 to 1.5 mm), axial rotation (-3° to 12°), and adduction-abduction (-1° to +1°). The neural-network-based classification system was able to identify walking, stair-climbing, sit-to-stand, and stand-to-sit activities with 100% accuracy.

CONCLUSIONS

Our data may be used to improve existing in vitro models and wear simulators, and enhance prosthetic designs and biomaterials.

Low-power SoC design for ligament balance measuring system in total knee arthroplasty

A design of a low-power wireless System-on-Chip (SoC) for the Ligament Balance Measuring System (LBMS) in Total Knee Arthroplasty (TKA) is presented in this paper. It includes a signal conditioning circuit that can support up to 15 force sensors, a 433 MHz RF front-end for data transmission, an 8-bit low-power microprocessor, and a FIFO with a digital filter. Idle and wake-up modes are well designed to reduce the power consumption since the device should be used for the whole surgical procedure. Test results show that the signal conditioning circuit with 16-bit single line output can operate under a wide voltage range, which is from 1.2V to 3.6V. The minimal power consumption is 139μ.W@1.2V with a 200 KHz clock. Experimental results demonstrated in static and body tests are given in the paper also. The chip will be used in an aided monitoring system for Total Knee Arthroplasty in the future work.

Femoral component placement changes soft tissue balance in posterior-stabilized total knee arthroplasty

BACKGROUND

We developed a new tensor for total knee arthroplasty enabling the soft tissue balance measurement after femoral trial placement with the patello-femoral joint reduced. The purpose of the present study is to compare the measurements of joint gap and ligament balance between osteotomized femoral and tibial surfaces in posterior-stabilized total knee arthroplasty with that between surfaces of femoral trial component and tibial osteotomy.

METHODS

Using this tensor, the effect of femoral trial placement on the soft tissue balance was analyzed in 80 posterior-stabilized total knee arthroplasties for varus osteoarthritic knees. Both joint gap and varus ligament imbalance were measured with 40 lb of joint distraction force at extension and flexion, and compared between before and after femoral trial placement.

FINDINGS

In assessing the joint gap, there was significant decrease as much as 5.3mm at extension, not flexion, after femoral trial prosthesis placement. Varus ligament imbalances were significantly reduced with 3.1° at extension and increased with 1.2° in average at flexion after femoral trial placement.

INTERPRETATION

These changes at extension were caused by tensed posterior structures of the knee with the posterior condyle of the externally rotated aligned femoral trial. At the knee flexion, medial tension in the extensor mechanisms might be increased after femoral trial placement with patello-femoral joint repaired, and increased varus imbalance. Accordingly, we conclude that intensive medial release before femoral component placement to obtain rectangular joint gap depending on the conventional osteotomy gap measurement has a possible risk of medial looseness after total knee arthroplasty.

Design and evaluation of instrumented smart knee implant

The goal of ligament balancing in total knee arthroplasty (TKA) is to distribute the tibiofemoral compressive forces symmetrically between the medial and lateral compartments of a well-aligned prosthetic knee, as well as to reestablish a rectangular and identical tibiofemoral gap in both flexion and extension. Nowadays, the proper alignment of knee mechanical axis and the perfect equalization of flexion and extension gaps are ensured by computer-assisted TKA (CATKA). Nevertheless, any residual imbalance of collateral ligaments at the time of surgery can lead to an excessive imbalance in the postoperative period during the weight-bearing activities, which subject the knee collateral ligaments to increased loading. This in turn leads to an accelerated polyethylene wear, and consequently, to early failure of TKA. The instrumented tibial implant proposed in this study can postoperatively assess and monitor the progression of residual postoperative ligament imbalance of a prosthetic knee, which is perfectly aligned during the surgery thanks to CATKA, via a center-of-pressure (COP)-based approach. This approach depends on the measurement of relative displacement of COP position during the postoperative period with respect to a reference position recorded at the beginning of this period. This measurement is performed for six predetermined flexion angles representative of an entire gait cycle. The tibial implant can also generate the electrical power in addition to their role in monitoring the COP position thanks to the piezoceramics embedded within the tibial tray to achieve this twofold task. Experimental and finite-element analysis (FEA) studies have been conducted to validate the methodology used for the postoperative assessment of residual knee laxity. The issues concerning electrical energy generation and data transmission will be thoroughly discussed in another paper.

Measurement of joint gap load in patella everted and reset position during total knee arthroplasty

An original tensor system was developed to directly measure the load between femoral trial component and tibial cut surface in vivo in both patella everted and reset positions during total knee arthroplasty (TKA). We used this system during posterior-stabilized (PS) and cruciate-retaining (CR) TKA. In PS-TKA, there was no significant difference between the loads in extension in patella everted position and reset position. In flexion, however, there was significant increase of load in patella reset position compared to in everted position. In CR-TKA, there was no significant difference between the loads in patella everted position and in patella reset position in either extension or flexion. It was found that the effect of patella position on joint gap load was different between PS-TKA and CR-TKA. It is important to be aware that, when performing PS-KA, the load in flexion gap will increase, in other words, flexion gap distance will decrease by resetting the patella.

The intra-operative joint gap in cruciate-retaining compared with posterior-stabilised total knee replacement

We have developed a new tensor for total knee replacements which is designed to assist with soft-tissue balancing throughout the full range of movement with a reduced patellofemoral joint. Using this tensor in 40 patients with osteoarthritis we compared the intra-operative joint gap in cruciate-retaining and posterior-stabilised total knee replacements at 0°, 10°, 45°, 90° and 135° of flexion, with the patella both everted and reduced.

While the measurement of the joint gap with a reduced patella in posterior-stabilised knees increased from extension to flexion, it remained constant for cruciate-retaining joints throughout a full range of movement. The joint gaps at deep knee flexion were significantly smaller for both types of prosthetic knee when the patellofemoral joint was reduced (p < 0.05).

Soft tissue balance measurement in posterior-stabilized total knee arthroplasty with a navigation system

Using a tensor for total knee arthroplasty (TKA) that is designed to facilitate soft tissue balance measurements with a reduced patello-femoral joint, we intraoperatively measured the joint gap and ligament balance of 30 osteoarthritic knees at extension and 90 degrees flexion, with the patella both everted and reduced, while performing primary posterior-stabilized TKA. At the same time, we performed the same measurements with a navigation system and identified correlations between this system and the tensor. Specifically, the R(2) values obtained with the knee in extension and 90 degrees flexion were higher with the patella reduced than with the patella everted. We thereby suggest that the navigation system we describe is reliable for obtaining accurate measurements of soft tissue balancing with the patella reduced.

A piezo-powered floating-gate sensor array for long-term fatigue monitoring in biomechanical implants

Measurement of the cumulative loading statistics experienced by an implant is essential for prediction of long-term fatigue failure. However, the total power that can be harvested using typical in-vivo strain levels is less than 1 muW. In this paper, we present a novel method for long-term, battery-less fatigue monitoring by integrating piezoelectric transduction with hot-electron injection on a floating-gate transistor array. Measured results from a fabricated prototype in a 0.5-mum CMOS process demonstrate that the array can sense, compute, and store loading statistics for over 70000 stress-strain cycles which can be extended to beyond 107 cycles. The measured response also shows excellent agreement with a theoretical model and the nominal power dissipation of the array has been measured to be less than 800 nW.

A handheld computer as part of a portable in vivo knee joint load monitoring system

In vivo measurement of loads and pressures acting on articular cartilage in the knee joint during various activities and rehabilitative therapies following focal defect repair will provide a means of designing activities that encourage faster and more complete healing of focal defects.It was the goal of this study to develop a totally portable monitoring system that could be used during various activities and allow continuous monitoring of forces acting on the knee. In order to make the monitoring system portable, a handheld computer with custom software, a USB powered miniature wireless receiver and a battery-powered coil were developed to replace a currently used computer, AC powered bench top receiver and power supply.A Dell handheld running Windows Mobile operating system(OS) programmed using Labview was used to collect strain measurements. Measurements collected by the handheld based system connected to the miniature wireless receiver were compared with the measurements collected by a hardwired system and a computer based system during bench top testing and in vivo testing. The newly developed handheld based system had a maximum accuracy of 99% when compared to the computer based system.

Load balance in total knee arthroplasty: an in vitro analysis

BACKGROUND

One of the goals of total knee arthroplasty (TKA) is to balance the loads between the compartments of the knee. An instrumented load cell that measures compartment loads in real time is utilized to evaluate conventional, qualitative methods of achieving this balance.

METHODS

TKA was performed on 10 cadaveric knees. Prior to and after load balancing, compartment forces were measured at flexion angles of 0-90 degrees. Knees were randomly assigned into one of two groups, based upon whether or not the surgeons could visualize the load cell's output during balancing.

RESULTS

Prior to attempting load balance, there were significant differences between the medial and lateral compartment loads for all knees (p < 0.05). After attempting balance with the aid of the load cell, there was equal load balance at all angles studied. Without the aid of the load cell, balance was not consistently achieved at every angle.

CONCLUSIONS

Conventional load balancing techniques in TKA are not perfect.

Soft tissue balance measurement in anterior cruciate ligament-resected knee joint: cadaveric study as a model for cruciate-retaining total knee arthroplasty

BACKGROUND

The soft tissue balancing procedure remains a difficult issue during total knee arthroplasty, as much depends on the surgeon's "feel." Although computer-assisted navigation technology has been attempting to evaluate the joint stability, we have no definitive answer to an ideal soft tissue balance of the knee joint. The purpose of the present study was to determine the soft tissue balance in an anterior cruciate ligament (ACL)-resected normal knee joint throughout the range of knee flexion, which may provide reference data for cruciate-retaining total knee arthroplasty (TKA).

METHODS

We investigated joint stability in 10 ACL-resected normal cadaver knees throughout the range of flexion under consistent joint distraction force using a specially developed tensioning device for TKA. We measured both medial and lateral joint gaps as the separation distance between the articular surfaces with 40 lb (18.7 kg) of joint distraction force.

RESULTS

Both medial and lateral joint gaps at 0 degrees of flexion were significantly smaller than those at other flexion angles. The medial joint gap was almost consistent during knee flexion; however, the lateral joint gap increased with knee flexion and showed a significantly larger value at 60 degrees-120 degrees of flexion than the medial joint gap.

CONCLUSIONS

These characteristics of joint stability in the ACL-resected normal knee need to be taken into consideration in soft tissue balancing during cruciate-retaining TKA.

Implantable 9-Channel Telemetry System for In Vivo Load Measurements With Orthopedic Implants

Knowledge of the loads to which orthopedic implants are subjected is a fundamental prerequisite for their optimal biomechanical design, long-term success, and improved rehabilitation outcomes. In vivo load measurements are more accurate than those obtained using mathematical musculoskeletal models. An inductively powered integrated circuit inside the implant measures six load components as well as the temperature and supplied voltage. This low-power circuit includes a 9-channel multiplexer, a programmable memory, a pulse interval modulator, and a radio-frequency transmitter. Together with a few passive components, the integrated circuit is mounted on a ceramic substrate with thick-film hybrid technology. The sensor signals are multiplexed, modulated, and transmitted to an external device. The microcontroller of the external device regulates the alternating magnetic field produced by a power oscillator and synchronizes the pulse interval modulated data stream. A personal computer displays forces, moments, and temperatures in real time. The new telemetry transmitter has, thus far, been used for in vivo load measurements in three patients with shoulder endoprostheses. Eight instrumented vertebral body replacements are ready for implantation, and an instrumented tibial tray is being submitted to laboratory tests.

Ligament balancing in TKA: Evaluation of a force-sensing device and the influence of patellar eversion and ligament release

Ligament balancing in total knee arthroplasty may have an important influence on joint stability and prosthesis lifetime. In order to provide quantitative information and assistance during ligament balancing, a device that intraoperatively measures knee joint forces and moments was developed. Its performance and surgical advantages were evaluated on six cadaver specimens mounted on a knee joint loading apparatus allowing unconstrained knee motion as well as compression and varus-valgus loading. Four different experiments were performed on each specimen. (1) Knee joints were axially loaded. Comparison between applied and measured compressive forces demonstrated the accuracy and reliability of in situ measurements (1.8N). (2) Assessment of knee stability based on condyle contact forces or varus-valgus moments were compared to the current surgical method (difference of varus-valgus loads causing condyle lift-off). The force-based approach was equivalent to the surgical method while the moment-based, which is considered optimal, showed a tendency of lateral imbalance. (3) To estimate the importance of keeping the patella in its anatomical position during imbalance assessment, the effect of patellar eversion on the mediolateral distribution of tibiofemoral contact forces was measured. One fourth of the contact force induced by the patellar load was shifted to the lateral compartment. (4) The effect of minor and major medial collateral ligament releases was biomechanically quantified. On average, the medial contact force was reduced by 20% and 46%, respectively. Large variation among specimens reflected the difficulty of ligament release and the need for intraoperative force monitoring. This series of experiments thus demonstrated the device's potential to improve ligament balancing and survivorship of total knee arthroplasty.

A multiaxial force-sensing implantable tibial prosthesis

Accurate in vivo measurement of tibiofemoral forces is important in total knee arthroplasty. These forces determine polyethylene stresses and cold-flow, stress distribution in the implant, and stress transfer to the underlying implant bone interface. Theoretic estimates of tibiofemoral forces have varied widely depending on the mathematical models used. The six degrees of freedom of motion, complex articular surface topography, changing joint-contact position, intra- and extra-articular ligaments, number of muscles crossing the knee joint, and the presence of the patellofemoral joint contribute to the difficulty in developing reliable models of the knee. A prototype instrumented total knee replacement tibial prosthesis was designed, manufactured, and tested. This prosthesis accurately measured all six components of tibial forces (R2>0.997). The prosthesis was also instrumented with an internal microtransmitter for wireless data transmission. Remote powering of the sealed implanted electronics was achieved using magnetic coil induction. This device can be used to validate existing models of the knee that estimate these forces or to develop more accurate models. In conjunction with kinematic data, accurate tibiofemoral force data may be used to design more effective knee-testing rigs and wear simulators. Additional uses are intraoperative measurement of forces to determine soft-tissue balancing and to evaluate the effects of rehabilitation, external bracing, and athletic activities, and activities of daily living.

e-Knee: the electronic knee prosthesis

Tibiofemoral forces determine polyethylene wear and affect the longevity of total knee prostheses. Previously, investigators relied on theoretic data from mathematical models to predict mechanical forces in the knee. Predictions of tibiofemoral forces are highly variable because of the complex interplay of the muscles involved in activities. Ideally, knee forces should be directly measured. An electronic total knee prosthesis (e-Knee) was developed to directly measure tibiofemoral compressive and tensile forces in vivo. After 13 years of research and development, the e-Knee was implanted into a patient in 2004. Tibiofemoral force data were collected intraoperatively and throughout the postoperative period during activities of daily living and during exercise. Direct measurement of knee forces can lead to a better understanding of the stresses seen following total knee arthroplasty. Information generated by the e-Knee will aid in the improvement of implant design and patient care.

The Chitranjan Ranawat Award: in vivo knee forces after total knee arthroplasty

Tibial forces were measured in vivo during the first year after total knee arthroplasty in a 66 kg, 80-year-old man. Forces were measured during activities of daily living, rehabilitation, and exercise. Peak tibial forces recorded during walking increased up to 12 months postoperatively (2.8 times body weight). Tibial forces correlated with increasing speed during treadmill walking. Rising from a chair generated peak forces of 2.6 times body weight. Stair descent generated higher peak forces than stair ascent (3.3 versus 2.9 times body weight, respectively). Exercising on a stair-climbing machine generated forces close to two times body weight whereas stationary bicycling generated even lower forces, near one times body weight. In general, the tibial forces recorded during walking and stair climbing were lower than most predicted values. These measurements can be used to validate in vitro and mathematical models of the knee. This should lead to refined surgical techniques and to enhanced prosthetic designs that will improve patient function, patient quality of life, and longevity of total knee arthroplasty implants.

Development of a Force Amplitude- and Location-Sensing Device Designed to Improve the Ligament Balancing Procedure in TKA

To improve the ligament balancing procedure during total knee arthroplasty a force-sensing device to intraoperatively measure knee joint forces and moments has been developed. It consists of two sensitive plates, one for each condyle, a tibial base plate and a set of spaces to adapt the device thickness to the patient-specific tibiofemoral gap. Each sensitive plate is equipped with three deformable bridges instrumented with thick-film piezoresistive sensors, which allow accurate measurements of the amplitude and location of the tibiofemoral contact forces. The net varus-valgus moment is then computed to characterize the ligamentous imbalance. The developed device has a measurement range of 0-500 N and an intrinsic accuracy of 0.5% full scale. Experimental trials on a plastic knee joint model and on a cadaver specimen demonstrated the proper function of the device in situ. The results obtained indicated that the novel force-sensing device has an appropriate range of measurement and a strong potential to offer useful quantitative information and effective assistance during the ligament balancing procedure in total knee arthroplasty.

An implantable telemetry device to measure intra-articular tibial forces

Tibial forces are important because they determine polyethylene wear, stress distribution in the implant, and stress transfer to underlying bone. Theoretic estimates of tibiofemoral forces have varied between three and six times the body weight depending on the mathematical models used and the type of activity analyzed. An implantable telemetry system was therefore developed to directly measure tibiofemoral compressive forces. This system was tested in a cadaver knee in a dynamic knee rig. A total knee tibial arthroplasty prosthesis was instrumented with four force transducers located at the four corners of the tibial tray. These transducers measured the total compressive forces on the tibial tray and the location of the center of pressure. A microprocessor performed analog-to-digital signal conversion and performed pulse code modulation of a surface acoustic wave radio frequency oscillator. This signal was then transmitted through a single pin hermetic feed-through tantalum wire antenna located at the tip of the stem. The radio frequency signal was received by an external antenna connected to a receiver and to a computer for data acquisition. The prosthesis was powered by external coil induction. The tibial transducer accurately measured both the magnitude and the location of precisely applied external loads. Successful transmission of the radio frequency signal up to a range of 3m was achieved through cadaveric bone, bone cement, and soft tissue. Reasonable accuracy was obtained in measuring loads applied through a polyethylene insert. The implant was also able to detect unicondylar loading with liftoff.

Knee mechanics: a review of past and present techniques to determine in vivo loads

This review article evaluates various techniques that have been used to determine in vivo loads in the human knee. Two main techniques that have been used are telemetry, which is an experimental approach, and mathematical modeling, which is a theoretical approach. Telemetric analyses have previously been used to determine the in vivo loading of the human hip and more recently evaluated in the determination of in vivo knee loads. Mathematical modeling approaches can be categorized two ways; those that use optimization techniques to solve an indeterminate system and those that utilize a reduction method that minimizes the number of unknowns, keeping the system solvable as the number of equations of motion are equal to the number of unknown quantities. More recently, we have developed an approach that relies fully on the use of in vivo data from fluoroscopy, CT scanning, magnetic resonant imaging and a revised motion analysis technique that involves only two markers on each rigid body. A review of all techniques revealed a wide range of forces at the human knee, ranging from 1.9 to 7.2 times body weight during level walking.

Correlation of compartment pressure data from an intraoperative sensing device with postoperative fluoroscopic kinematic results in TKA patients

Fluoroscopy has recently been used to analyze postoperative kinematics in total knee arthroplasty (TKA). These analyses have reported varying results even in patients with similar implant design. In addition, patterns of wear in retrieved tibial polyethylene inserts of similar design have been found to vary substantially. These findings suggest that surgical technique, especially soft tissue balancing, may play a role in postoperative kinematics and implant failure. Accurate soft-tissue balancing is hypothesized to result in similar pressures within the medial and lateral compartments of the knee. However, a method of easily measuring these pressures at TKA has not been developed. In the present study, 32 patients were implanted with a mobile-bearing LCS TKA utilizing the balanced gap technique. An electronic pressure sensor, developed specifically to record pressure magnitude and distribution in the medial and lateral compartments, was incorporated into the implant trials. The knee was then passively taken through a range of motion while pressure data was recorded via computer. Postoperatively, 16 patients underwent active fluoroscopic kinematic analysis to assess for condylar liftoff and femorotibial translation. We found that abnormal compartment pressures and distributions as recorded by the intraoperative pressure sensor were correlated with inappropriate or paradoxical postoperative kinematics. In addition, subjects having similar pressures in both compartments throughout a range of motion did not experience condylar liftoff values greater than 1.0 mm. These data suggest that surgical technique influences the magnitude and distribution of forces at the articulation, postoperative kinematics, and likely, implant longevity.

An intraoperative pressure-measuring device used in total knee arthroplasties and its kinematics correlations

Fluoroscopic and retrieval analyses of knee implants show considerable variability even for the same implant design, and implicate the possible importance of surgical technique and compartment pressure balance in total knee arthroplasties. This study was done to correlate intraoperative computer-assessed compartment pressure measurements with postoperative kinematics to explain these variations. Thirty-eight patients had posterior cruciate-sacrificing low-contact stress total knee arthroplasties using a balanced gap technique. At trial reduction, an instrumented tibial insert designed to record the magnitude, location, and dynamic imprint of the pressures in the medial and lateral compartments was placed into the knee. Pressures were recorded electronically for a range of motion from 0 degrees - 120 degrees. Sixteen of the 38 patients agreed to do successive weightbearing deep knee bends under fluoroscopic surveillance. Only three of the 16 patients had condylar lift-off, but all experienced lift-off at a single flexion angle. In the three patients who had condylar lift-off, a compartment pressure imbalance, as measured by the intraoperative pressure sensor, occurred at the same flexion angle of lift-off. These data suggest that although a given implant design may have inherent kinematic tendencies, surgical technique and compartment pressure balance significantly impact kinematic performance.