Effect of alumina air-abrasion on mechanical bonding between an acrylic resin and casting alloys

Effect of Surface Textures and Fabrication Methods on Shear Bond Strength Between Titanium Framework and Auto-Polymerizing Acrylic Repair Resin

The aim of the study was to evaluate the effect of airborne particle abrasion (using different sizes of alumina particles) on the shear bond strength (SBS) between cast and milled titanium metal frameworks and auto-polymerizing acrylic repair resin. Forty flat cylindrical titanium disks were divided into two main divisions: cast and milled titanium. The two divisions were further subdivided into four groups based on metal surface treatment. Three particle sizes of aluminum oxide air abrasive powders (50µm, 110µm, and 250µm) were used for metal surface treatment by airborne particle abrasion. One group was the control group with no surface treatment. Auto-polymerizing acrylic repair resin was applied to all titanium disks. The specimens were subjected to SBS testing using a universal testing machine (Instron Corporation, Norwood, Massachusetts, United States). Surface evaluation was performed using a scanning electron microscope. One-way ANOVA was used for statistical analysis. The results showed a significant increase in SBS after airborne particle abrasion of both milled and cast titanium groups (p<0.001). The SBS was directly proportional to the size of the aluminum oxide particles. The milled titanium group showed higher SBS values than the cast group when the surface was not treated with alumina particles (p < 0.001) and when the surface was treated with the smaller particle sizes of 50 µm, whereas the cast group demonstrated higher SBS values than the milled group (p < 0.01) when the particle size was increased to 110 µm and 250 µm. It could be concluded that SBS between titanium metal frameworks and auto-polymerizing repair acrylic resin was directly related to the size of the alumina airborne particle abrasives. The fabrication method of the titanium framework also influenced the SBS as the untreated milled frameworks demonstrated favorable SBS values compared to the untreated cast frameworks.

Effect of luting system with acidic primers on the durability of bonds with Ti-15Mo-5Zr-3Al titanium alloy and its component metals

This study evaluated the effect of luting system with acidic primers on the durability of bonds with Ti-15Mo-5Zr-3Al titanium alloy (Ti-15Mo-5Zr-3Al) and its component metals. Adherend metals were Ti-15Mo-5Zr-3Al, Ti, Mo, Zr, and Al. Four primers were evaluated as adhesion promoters: Alloy Primer (ALP), Estenia Opaque Primer (EOP), M. L. Primer (MLP), and Super Bond liquid (SBL). An acrylic resin was used as the luting material. Pre- and post-thermocycling shear bond strength was determined to evaluate the bonding durability, and the results were compared using non-parametric statistical analyses (n=11/group). The post-thermocycling bond strength in MPa (median) associated with ALP, EOP, MLP, and SBL were 18.8, 19.8, 4.1, and 0.8, respectively, for Ti-15Mo-5Zr-3Al. The results showed that two primers containing 10-methacryloyloxydecyl dihydrogen phosphate (MDP) were effective for the durability of bonding of Ti-15Mo-5Zr-3Al to the resin. MDP enhanced the bonding durability of the resin bonded to either Ti, Zr, or Al.

Effect of multi-purpose primer on bonding of acrylic resin to cast titanium and gold alloy after airborne-particle abrasion

PURPOSE

To clarify the effect of a multi-purpose primer combining several functional monomers on two prosthodontic materials (cast titanium and a gold alloy) after airborne-particle abrasion.

METHODS

Disk-shaped adherends were prepared from cast titanium (CP Titanium JIS2) and a gold alloy (Casting Gold M.C. Type IV). A silane-containing two-liquid primer (M&C primer (MC)) and two silane-free single-liquid primers (Alloy Primer (AP) and V-Primer (VP)) were used as surface-treatment agents. The shear bond strengths were determined before and after thermocycling to evaluate the adhesive durability, and the results were compared using a non-parametric statistical analysis. The effect of airborne-particle abrasion with alumina on the titanium surface was analyzed by X-ray photoelectron spectroscopy (XPS).

RESULTS

There was no significant difference in bond strength between the MC and AP before and after thermocycling, whereas VP showed significantly lower values. XPS revealed that the titanium acquired hydrophilic properties after the airborne-particle abrasion.

CONCLUSIONS

The novelty of this study is that it shows that the presence/absence of the silane had no effect on the bonding of cast titanium with an acrylic resin. The study also showed that the multi-purpose primer can be used without any problems with both cast titanium and gold alloy, in combination with airborne-particle abrasion with alumina.

Bonding of resin luting materials to titanium and titanium alloy

Recently in Japan, due to the increased prices of palladium and gold, cast titanium restorations have been included in the Japanese national health insurance system. The purpose of this review was to survey the available literature on titanium bonding systems, focusing on the adhesive monomer in the luting agent in order to expand the application of resin-bonded fixed prostheses made of titanium or titanium alloys. It was found that adhesive monomers are effective for bonding to titanium, and provide results equal to the procedures of silanization and tribochemical silica coating. A primer or a luting agent, including 10-methacryloyloxydecyl dihydrogen phosphate (MDP), methacryloyloxyalkyl thiophosphate derivative (MEPS), 6-methacryloxyhexyl phosphonoacetate (6-MHPA), and 4-methacryloyloxyethl trimellitate anhydride (4-META) promotes bonding characteristics between titanium and the resin material.

Adhesive bonding of alumina air-abraded Ag-Pd-Cu-Au alloy with 10-methacryloyloxydecyl dihydrogen phosphate

The aim of this paper is to study changes in the Ag-Pd-Cu-Au alloy surfaces by alumina air-abrasion process and effect of those changes on the adhesive bonding characteristic. Surface roughness, surface composition and chemical state of the alumina air-abraded alloys were analyzed by a confocal laser scanning microscope, an energy dispersive X-ray spectroscopy and an X-ray photoelectron spectroscopy. The results showed that the alumina air-abrasion changed the alloy surface by mechanical roughening, alumina remain and copper oxidation. Effect of the changes in the alloy surface on the adhesive bonding characteristic was examined by using a methyl methacrylate/tri-n-butylborane derivative (MMA/TBB) resin cement with the 10-methacryloyloxydecyl dihydrogen phosphate (MDP) contained primer. The shear bond strength test results indicated that the surface oxidation by the abrasion is the main contributor that improved the adhesive bonding rather than other effects such as mechanical roughening or alumina remain.

Effect of Fiber Laser Irradiation on the Shear Bond Strength between Acrylic Resin and Titanium

OBJECTIVES

The aim of this study is to investigate the shear bond strength of an acrylic resin to titanium after different surface treatment methods.

MATERIAL AND METHODS

A total of seventy-two disc-shaped specimens (10 mm × 10 mm × 2 mm) were prepared from titanium alloy. The specimens were randomly allocated to six equal groups: Group S (sandblasting), Group MP (metal primer), Group 10W (fiber laser 10 W), Group 20W (fiber laser 20 W), Group 10WMP (fiber laser 10 W+metal primer), and Group 20WMP (fiber laser 20 W+metal primer). All of the specimens were thermocycled up to 5000 cycles. After thermal cycling, a shear bond strength test was conducted. The shear bond strength data were analyzed with one-way ANOVA and Tukey's post hoc pairwise comparisons (p < 0.05).

RESULTS

While the highest values were determined in Group MP, the lowest values were observed in Group S. Additionally, Group MP exhibited significantly higher shear bond strength values than any of the other groups (p < 0.05) except Group 10WMP. Similar results were observed between Group MP and Group 10WMP (p > 0.05). The groups in which a metal primer was applied (Group MP, 10WMP, and 20WMP) showed significantly higher values than Group S. The shear bond strength values of Group 10W and Group 20W were similar.

CONCLUSIONS

The application of a metal primer significantly improved the bond strength of acrylic resin to titanium. Fiber laser application may be an alternative method to sandblasting for improving the bond strength of acrylic resin to titanium.

Chemical alteration of Ag-Pd-Cu-Au alloy surface by alumina air-abrasion and its effect on bonding to resin cement

The goal of this study was to investigate the chemical alteration of a dental alloy surface by alumina air-abrasion and its effect on bonding to resin cement. Alumina air-abrasion was carried out on an Ag-Pd-Cu-Au alloy. The surface morphology and chemical state of the abraded alloy were characterized. The effect of the air-abrasion on the shear bond strength between the alloy and a methyl methacrylate/tri-n-butyl borane (MMA/TBB) resin cement with some primers was evaluated. The surface characterization revealed that the alumina air-abrasion mechanically roughened and chemically altered the surface. The chemical alterations had two effects: (1) abraded alumina particles remained on the alloy surface and (2) copper ions were oxidized in the alloy surface. As the result, the shear bond strength test indicated that 10-methacryloyloxydecyl dihydrogen phosphate (MDP) contained primer worked with the abraded alloy surface, whereas it did not work with the non-abraded alloy surface.

Effect of Alumina Particle Size on the Bond Strength between Autopolymerized Acrylic Resin and Commercially Pure Titanium

PURPOSE

To address the following null hypothesis: when the Rocatec bonding system is used, the various sizes of aluminum oxide particles used to roughen the surface area of the commercially pure (CP) titanium prior to bonding to autopolymerized resin have no effect on the average shear bond strength.

MATERIALS AND METHODS

One hundred specimens were randomly allocated to five equally sized groups: Ti-no air abrasion (group A), Ti-air-abraded with 50 μm (group B), Ti-110 μm (group C), Ti-250 μm (group D), and Co-Cr-50 μm (group E) grain-size aluminum oxide. Rocatec Plus tribochemical coating was applied to all of the specimens, followed by a RelyX primer and Sinfonyopaquer. Autopolymerized denture base resin was then bonded to the treated titanium surfaces. All specimens underwent thermocycling (10,000 cycles), shear bond testing, and mode of failure examination under stereoscopic microscopy.

RESULTS

The average bond strength of group D (250 μm) was significantly different compared to all other groups, except group C (p = 0.057, trending significance). The average bond strength of group D was substantially higher than that in the other groups (p < 0.01). The weakest bond was observed when the specimens did not receive any air abrasion (group A). Maximum load (N) showed the same significant results as the shear bond strength at maximum load (MPa). The average extension at maximum load (mm) and the time at maximum load(s) for group A were significantly different than that of all other groups. Group A had lower average values than any other group (p = 0.003). More cohesive and mixed, rather than adhesive, modes of failure were observed as the size of the aluminum oxide particles increased.

CONCLUSION

When the Rocatec system is used, using a combination of chemical and micromechanical adhesion is essential for the success of the bond between the autopolymerized acrylic resin and CP Ti. The micromechanical interlock can be improved significantly when the Ti surface is air abraded with larger particles (250 μm) than the currently used alumina particle size.

Effect of mechanochemical surface preparation on bonding to zirconia of a tri-n-butylborane initiated resin

This study aimed to evaluate the effect of surface preparation on bond strength of a tri-n-butylborane initiated resin (MMA-TBB) bonded to zirconia. Zirconia disks were either airborne-particle abraded with alumina or silica-coated. The disks were thereafter primed with one of the following materials: phosphate-silane (Clearfil Ceramic Primer), phosphate (Alloy Primer), or silane (ESPE Sil). The specimens were bonded with the MMA-TBB. Shear bond strength was determined both before and after thermocycling. Bond strength of unprimed zirconia (control) was not affected by the surface roughness of each adherend. Priming with phosphate was effective for bonding alumina-blasted zirconia. Priming with silane was effective for bonding silica-coated zirconia. Priming effect of the phosphate-silane was superior to that of silane alone for bonding silica-coated zirconia. Bond strength to zirconia of the MMATBB is significantly influenced by a combination of the specific functional monomer and the surface modification performed rather than the material surface roughness.

The Effect of Artificial Aging on The Bond Strength of Heat-activated Acrylic Resin to Surface-treated Nickel-chromium-beryllium Alloy

PURPOSE

The debonding load of heat-activated polymethylmethacrylate (PMMA) denture base resin material to a nickel-chromium-beryllium (Ni-Cr-Be) alloy conditioned by three different surface treatments and utilizing two different commercial bonding systems was investigated.

MATERIALS AND METHODS

Denture resin (Lucitone-199) was bonded to Ni-Cr-Be alloy specimens treated with Metal Primer II, the Rocatec system with opaquer and the Rocatec system without opaquer. Denture base resin specimens bonded to non-treated sandblasted Ni-Cr-Be alloy were used as controls. Twenty samples for each treatment condition (80 specimens) were tested. The 80 specimens were divided into two categories, thermocycled and non-thermocycled, containing four groups of ten specimens each. The non-thermocycled specimens were tested after 48 hours' storage in room temperature water. The thermocycled specimens were tested after 2,000 cycles in 4°C and 55°C water baths. The debonding load was calculated in Newtons (N), and collected data were subjected by non parametric test Kruskal-Wallis One Way Analysis of Variance on Ranks and Dunn's post hoc test at the α = 0.05.

RESULTS

The Metal Primer II and Rocatec system without opaquer groups produced significantly higher bond strengths (119.9 and 67.6 N), respectively, than did the sandblasted and Rocatec system with opaquer groups, where the bond strengths were 2.6 N and 0 N, respectively. The Metal Primer II was significantly different from all other groups (P<0.05). The bond strengths of all groups were significantly decreased (P<0.05) after thermocycling.

CONCLUSIONS

Although thermocycling had a detrimental effect on the debonding load of all surface treatments tested, the Metal Primer II system provided higher values among all bonding systems tested, before and after thermocycling.

Comparative evaluation of effect of metal primer and sandblasting on the shear bond strength between heat cured acrylic denture base resin and cobalt-chromium alloy: An in vitro study

AIMS

The aim of this study was to evaluate the effect of metal primers and sandblasting on the shear bond strength (SBS) of heat cured acrylic denture base resin to cobalt-chromium (Co-Cr) alloy.

MATERIALS AND METHODS

A total number of 40 disk shaped wax patterns (10 mm in diameter and 2 mm in thickness) were cast in Co-Cr alloy. Samples were divided into 4 groups depending on the surface treatment received. Group 1: No surface treatment was done and acts as control group. Group 2: Only sandblasting was done. Group 3: Only metal primer was applied. Group 4: Both metal primer and sandblasting were done. After surface treatment samples had been tested in Universal Testing Machine at crosshead speed of 0.5 mm/min in shear mode and scanning, electron microscope evaluation was done to observe the mode of failure.

STATISTICAL ANALYSIS

All the observations obtained were analyzed statistically using software SPSS version 17; one-way analysis of variance (ANOVA) and post-hoc Tukey test were applied.

RESULTS

The one-way ANOVA indicated that SBS values varied according to type of surface treatment done. The SBS was highest (18.70 ± 1.2 MPa) when both sandblasting and metal primer was done when compared with no surface treatment (2.59 ± 0.32 MPa).

CONCLUSIONS

It could be concluded that the use of metal primers along with sandblasting significantly improves the bonding of heat cured acrylic denture base resin with the Co-Cr alloy.

Evaluation of shear bond strength of repair acrylic resin to Co-Cr alloy

PURPOSE

The purpose of this study was to investigate the impact of different surface treatment methods and thermal ageing on the bond strength of autopolymerizing acrylic resin to Co-Cr.

MATERIALS AND METHODS

Co-Cr alloy specimens were divided into five groups according to the surface conditioning methods. C: No treatment; SP: flamed with the Silano-Pen device; K: airborne particle abrasion with Al2O3; Co: airborne particle abrasion with silica-coated Al2O3; KSP: flamed with the Silano-Pen device after the group K experimental protocol. Then, autopolymerized acrylic resin was applied to the treated specimen surfaces. All the groups were divided into two subgroups with the thermal cycle and water storage to determine the durability of the bond. The bond strength test was applied in an universal test machine and treated Co-Cr alloys were analyzed by scanning electron microscope (SEM). Two-way analysis of variance (ANOVA) was used to determine the significant differences among surface treatments and thermocycling. Their interactons were followed by a multiple comparison' test performed uing a post hoc Tukey HSD test (α=.05).

RESULTS

Surface treatments significantly increased repair strengths of repair resin to Co-Cr alloy. The repair strengths of Group K, and Co significantly decreased after 6,000 cycles (P<.001).

CONCLUSION

Thermocycling lead to a significant decrease in shear bond strength for air abrasion with silica-coated aluminum oxide particles. On the contrary, flaming with Silano-Pen did not cause a significant reduction in adhesion after thermocycling.