Preparation of low initial expansion temperature expandable graphite and its flame retardancy for LLDPE

Effect of expansion temperature on the properties of expanded graphite and modified linear low density polyethylene

To study the influence of expansion temperature on the properties of expanded graphite (EBG), EBG300, EBG600, and EBG900 were prepared by heating expandable graphite (EG) at 300, 600, and 900 °C, respectively. Furthermore, the influence of these EBGs on the combustion performance and physical-mechanical properties of linear low density polyethylene (LLDPE) were investigated. The expansion volumes of EBG300, EBG600, and EBG900 increase with the rise of temperature, and a four-stage ordered structure of “graphite worm” gradually forms. The thermal stability increases gradually for EBG300, EBG600, and EBG900. On the contrary, the thermal conductivity decreases in sequence. However, the incorporation of EBG900 promotes the formation of a continuous network structure and makes the modified LLDPE to present the best heat transmission. The addition of 30 wt% of these EBGs significantly improves LLDPE’s flame retardancy and high-temperature thermal stability. The total heat release, the peak value of heat release rate, and the fire growth index of 70LLDPE/30EBG300 reduce by 69, 91, and 87% respectively, while the effective fire performance index improves seven times. The addition of these additives reduces the tensile strength and elongation at break, the larger the EBG size, the more obvious the effect.

Inhibitory action of halogen-free fire retardants on combustion and volatile emission of bituminous components

The objective of this study is to quantitatively evaluate inhibitory action of halogen-free fire retardants (HFR) on combustion properties and volatile emission of such bituminous components as saturates, aromatics, resins, and asphaltenes (SARA). Thermogravimetry-Fourier transform infrared spectroscopy (TG-FTIR) tests were performed on SARA fractions containing matched fire retardants, respectively, and thermal kinetics parameters based on TG curves and functional and structural indices from FTIR spectra were calculated, respectively. The selected fire retardants have not affected the combustion process of SARA fractions, but the combustion temperature intervals are elevated and combustion progresses are retarded. Also, the char yields of SARA fractions are obviously increased by the matched fire retardants, improving their heat stability. The activation energy is elevated because of the added fire retardants, indicating combustion resistance of SARA fractions become larger. Additionally, the matched fire retardants inhibit the toxic gas emission in the combustion process of SARA fractions, but have few effects on gaseous product constituents. H2O and CO2 are identified as two typical released gases in various combustion phases of each SARA fraction. Finally, the added hydroxide play a role of fire retardants through cooling, dilution, adsorption, and neutralization, and the generated active oxide facilitates the expandable graphite (EG) and matrix to form densified and thick carbon layer. These suppress the volatile emission, and hinder the heat conduction and oxygen supply. Fire retardant composite exhibits the synergistic effect of fire retardancy and smoke inhibition in the combustion process of SARA fractions.

Enhancing Flame Retardancy, Thermal Stability, Physical and Mechanical Properties of Polyethylene Foam with Polyphosphate Modified Expandable Graphite and Ammonium Polyphosphate

The method of preparing polyolefin foam with good flame retardancy, thermal stability, and physical and mechanical properties was investigated. Foaming condition of linear low density polyethylene (LLDPE) was investigated with triphenyl phosphate (TPP) as plasticizer, NaHCO3 as foaming agent. The influence of modified expandable graphite (EGP) and ammonium polyphosphate (II) on foam density, compression strength, combustion characteristics and thermal stability was explored. Results verified that EGP presented better dilatability and flame retardancy than the normal expandable graphite. Addition of EGp improved the limiting oxygen index (LOI) of 15NaHCO3/100 LLDPETPP/30EGp foam from 18.8% to 24.6%. Furthermore, the combination of EGp and ammonium polyphosphate (II) (APP) at the mass ratio of 2:1 improved the LOI of 15NaHCO3/100 LLDPETPP/20EGp/10APP sample to 27.9%, and the vertical burning UL-94 level reached V-0, indicating that this material was flame retardant. Although these additives made 15NaHCO3/100 LLDPETPP/20EGp/10APP composite exhibit a high density of 142.5 kg m−3, which was increased by 12.3 wt% relative to the 15NaHCO3/100 LLDPETPP foam, it could improve the compressive strength to 0.4747 MPa, which was about 2.7 times that of the matrix. The thermal stability of the material was also enhanced.