Water-responsive shape memory hybrid: Design concept and demonstration

Dual Stimuli-Responsive Orthodontic Aligners: An In Vitro Study

Aligner therapy for orthodontic tooth movement is gaining importance in orthodontics. The aim of this contribution is to introduce a thermo- and water-responsive shape memory polymer (SMP), which could lay the foundation for a new type of aligner therapy. The thermal, thermo-mechanical, and shape memory properties of thermoplastic polyurethane were studied by means of differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and various practical experiments. The glass transition temperature of the SMP relevant for later switching was determined to be 50 °C in the DSC, while the tan δ peak was detected at 60 °C in the DMA. A biological evaluation was carried out using mouse fibroblast cells, which showed that the SMP is not cytotoxic in vitro. On a digitally designed and additively manufactured dental model, four aligners were fabricated from an injection-molded foil using a thermoforming process. The aligners were then heated and placed on a second denture model which had a malocclusion. After cooling, the aligners were in a programmed shape. The movement of a loose, artificial tooth and thus the correction of the malocclusion could be realized by thermal triggering the shape memory effect, at which the aligner corrected a displacement with an arc length of approximately 3.5 mm. The developed maximum force was separately determined to be about 1 N. Moreover, shape recovery of another aligner was realized within 20 h in 37 °C water. In perspective, the present approach can help to reduce the number of orthodontic aligners in therapy and thus avoid excessive material waste.

Evolution of Shore Hardness under Uniaxial Tension/Compression in Body-Temperature Programmable Elastic Shape Memory Hybrids

Body-temperature programmable elastic shape memory hybrids (SMHs) have great potential for the comfortable fitting of wearable devices. Traditionally, shore hardness is commonly used in the characterization of elastic materials. In this paper, the evolution of shore hardness in body-temperature programmable elastic SMHs upon cyclic loading, and during the shape memory cycle, is systematically investigated. Upon cyclic loading, similar to the Mullins effect, significant softening appears, when the applied strain is over a certain value. On the other hand, after programming, in general, the measured hardness increases with increase in programming strain. However, for certain surfaces, the hardness decreases slightly and then increases rapidly. The underlying mechanism for this phenomenon is explained by the formation of micro-gaps between the inclusion and the matrix after programming. After heating, to melt the inclusions, all samples (both cyclically loaded and programmed) largely recover their original hardness.

Shape Memory Materials from Rubbers

Smart materials are much discussed in the current research scenario. The shape memory effect is one of the most fascinating occurrences in smart materials, both in terms of the phenomenon and its applications. Many metal alloys and polymers exhibit the shape memory effect (SME). Shape memory properties of elastomers, such as rubbers, polyurethanes, and other elastomers, are discussed in depth in this paper. The theory, factors impacting, and key uses of SME elastomers are all covered in this article. SME has been observed in a variety of elastomers and composites. Shape fixity and recovery rate are normally analysed through thermomechanical cycle studies to understand the effectiveness of SMEs. Polymer properties such as chain length, and the inclusion of fillers, such as clays, nanoparticles, and second phase polymers, will have a direct influence on the shape memory effect. The article discusses these aspects in a simple and concise manner.

Body-Temperature Programmable Soft-Shape Memory Hybrid Sponges for Comfort Fitting

Porous shape memory hybrids are fabricated with different matrix (silicone) hardness and different inclusion (polycaprolactone, PCL) ratios. They are characterized to obtain their mechanical response to cyclic loads (with/without pre-straining/programming) and their shape memory performances after body-temperature programming are investigated. These materials are lightweight due to their porous structures. Wetted hydrogels used in the fabrication process for creating pores are reusable and hence this process is eco-friendly. These porous shape memory hybrids exhibit the good shape memory effect of around 90% with higher inclusion (PCL) ratios, which is better than the solid versions reported in the literature. Hence, it is concluded that these materials have great potential to be used in, for instance, insoles and soles for comfort fitting, as demonstrated.

Stimulus-Responsive Shrinkage in Electrospun Membranes: Fundamentals and Control

Shrinkage is observed in many electrospun membranes. The stretched conformation of the macromolecular chains has been proposed as the possible cause. However, so far, our understanding of the fundamentals is still qualitative and cannot provide much help in the shrinkage control. In this paper, based on the crimped fibers after stimulus-induced shrinkage, a clear evidence of buckling, the gradient pre-strain field in the cross-section of the electrospun fibers, which is the result of a gradient solidification field and a tensile force in the fibers during electrospinning, is identified as the underlying mechanism for the stimulus-induced shrinkage. Subsequently, two buckling conditions are derived. Subsequently, a series of experiments are carried out to reveal the influence of four typical processing parameters (namely, the applied voltage, solution concentration, distance between electrodes, and rotation speed of collector), which are highly relevant to the formation of the gradient pre-strain field. It is concluded that there are some different ways to achieve the required shrinkage ratios in two in-plane directions (i.e., the rotational and transverse directions of the roller collector). Some of the combinations of these parameters are more effective at achieving high uniformity than others. Hence, it is possible to optimize the processing parameters to produce high-quality membranes with well-controlled shrinkage in both in-plane directions.

A Mini-Review of Shape-Memory Polymer-Based Materials : Stimuli-responsive shape-memory polymers

Shape-memory polymers (SMPs) enable the production of stimuli-responsive polymer-based materials with the ability to undergo a large recoverable deformation upon the application of an external stimulus. Academic and industrial research interest in the shape-memory effects (SMEs) of these SMP-based materials is growing for task-specific applications. This mini-review covers interesting aspects of SMP-based materials, their properties, how they may be investigated and highlights examples of the potential applications of these materials.

Demonstrating the Influence of Physical Aging on the Functional Properties of Shape-Memory Polymers

Polymers that allow the adjustment of Shape-Memory properties by the variation of physical parameters during programming are advantageous compared with their counterparts requiring synthesis of new material. Here, we explored the influence of hydrolytic (physical) aging on the Shape-Memory properties of the polyetherurethane system Estane, programmed in repeated thermomechanical cycles under torsional load. We were able to demonstrate that physical aging occurred through water adsorption influencing the existing free volume of the samples as well as the functional properties of Estane. Dynamic Mechanical Thermal Analysis determined the glass transition temperatures of dry and hydrolytically aged samples. According to our results, Estane takes up to 3 wt % water for two weeks (at an ambient temperature of θ = 20 °C). The glass transition temperatures of dry samples decreased within this period from 55 to 48 °C as a consequence of a plasticization effect. Next, for both samples, six subsequent thermomechanical cycles under torsional loading conditions were performed. We were able to confirm that hydrolytically aged samples showed higher shape recovery ratios of R_r ≥ 97%, although dry samples revealed better shape fixity values of about 98%. Moreover, it was observed that the shape fixity ratio of both dry and hydrolytically (physically) aged samples remained almost unchanged even after six successive cycles. Besides this, the shape recovery ratio values of the aged samples were nearly unaltered, although the shape recovery values of the dry samples increased from R_r = 81% in the first cycle to 96% at the end of six repeated cycles. Further, the evolution of the free volume as a function of temperature was studied using Positron Annihilation Lifetime Spectroscopy. It was shown that the uptake of two other organic solvents (acetone and ethanol) resulted in much higher specific free volume inside the samples and, consequently, a softening effect was observed. We anticipate that the presented approach will assist in defining design criteria for self-sufficiently moving scaffolds within a knowledge-based development process.

Elastic Shape Memory Hybrids Programmable at Around Body-Temperature for Comfort Fitting

A series of silicone based elastic shape memory hybrids are fabricated. Their shape memory performance, mechanical behaviors at room temperature with/without programming and during fitting at 37 °C are investigated. It is found that these materials have good shape memory effect and are always highly elastic. At 37 °C, there are 10 min or more for fitting. Thus, it is concluded that this type of material has great potential as an elastic shape memory material for comfort fitting.

Programmable Shape Recovery Process of Water-Responsive Shape-Memory Poly(vinyl alcohol) by Wettability Contrast Strategy

Water-responsive shape-memory polymers (SMPs) are desirable for biomedical applications, but their limited shape recovery process is problematic. Herein, we demonstrate a shape-memory poly(vinyl alcohol) (SM-PVA) with programmable multistep shape recovery processes in water via a wettability contrast strategy. A hexamethyldisilazane (HMDS)-treated SiO₂ nanoparticle layer with varying loading weights was rationally deposited onto the surface of SM-PVA, aiming to create surface-wettability contrast. The varying wettability led to different water adsorption behaviors of SM-PVA that could be well-described by the pseudo-first-order kinetic model. The results calculated from the kinetic model showed that both the pseudo-first order-adsorption rate constant and the saturated water absorption of SM-PVA demonstrated a declining trend as the loading weight of SiO₂ increased, which laid the foundation for the local regulation of the water-responsive rate of SM-PVA. Finally, two proof-of-concept drug-delivery devices with diverse three-dimensional structures and actuations are presented based on the water-responsive SM-PVA with preprogrammed multistep shape recovery processes. We believe the programmable shape-memory behavior of water-responsive SM-PVA could highly extend its use in drug delivery, tissue engineering scaffolds, and smart implantable devices, etc.

Characterization of polymeric shape memory materials

After a short discussion of various shape memory related phenomena and the basic working mechanisms behind the shape memory effect (SME) in polymeric shape memory materials (SMMs), standard techniques and procedures to characterize these types of materials are reviewed in details (including the concerns in the selection of testing methods and parameters). Although the focus of this paper is on the heating-responsive SME, important issues in the chemo-responsive SME are addressed. Furthermore, some other shape memory related phenomena, such as various kinds of temperature memory effect (TME), and multiple-SME etc., and optimization of the shape memory performance of a shape memory polymer (SMP) via tailoring the programming parameters are included.

Is biopolymer hair a multi-responsive smart material?

A twin-netpoint-switch structure model for animal hair has been proposed for interpreting different shape memory abilities when exposure on different external stimuli, where a twin-netpoint/single-switch structure is for the stimulus of water, heat and UV-light, and a single-netpoint/twin-switch structure is for the stimulus of redox agent.

Blocked Shape Memory Effect in Negative Poisson's Ratio Polymer Metamaterials

We describe a new class of negative Poisson's ratio (NPR) open cell PU-PE foams produced by blocking the shape memory effect in the polymer. Contrary to classical NPR open cell thermoset and thermoplastic foams that return to their auxetic phase after reheating (and therefore limit their use in technological applications), this new class of cellular solids has a permanent negative Poisson's ratio behavior, generated through multiple shape memory (mSM) treatments that lead to a fixity of the topology of the cell foam. The mSM-NPR foams have Poisson's ratio values similar to the auxetic foams prior their return to the conventional phase, but compressive stress-strain curves similar to the ones of conventional foams. The results show that by manipulating the shape memory effect in polymer microstructures it is possible to obtain new classes of materials with unusual deformation mechanisms.

Heat and solvent responsive polytriazole: shape recovery properties in different solvents

Shape memory polytriazole actuatable by both heat and solvents is presented. Hydrogen bonding solvents exhibit strong influence on shape recovery.

AO-resistant shape memory polyimide/silica composites with excellent thermal stability and mechanical properties

Shape memory polyimide/silica composite films show AO-resistant performance, good thermal stability and mechanical properties.

Non-covalent interaction cooperatively induced stretchy, tough and stimuli-responsive polyurethane–urea supramolecular (PUUS) hydrogels

Hydrogen-bonding and hydrophobic effect cooperatively induced stretchy, tough and stimuli-responsive polyurethane–urea supramolecular hydrogels were easily prepared and studied in detail.

Chitosan scaffolds with a shape memory effect induced by hydration

Chitosan-based porous scaffolds exhibit a shape memory effect triggered by hydration, and they are candidates for applications in minimally invasive surgery.

Mechanically strong and stretchable PEG-based supramolecular hydrogel with water-responsive shape-memory property

A stretchable and elastic supramolecular hydrogel with water-responsive shape-memory behavior, which can be realized under mild and green conditions, was developed.

Controlling the Actuation Rate of Low-Density Shape-Memory Polymer Foams in Water

SMPs have been shown to actuate below their dry glass transition temperatures in the presence of moisture due to plasticization. This behavior has been proposed as a self-actuating mechanism of SMPs in water/physiological media. However, control over the SMP actuation rate, a critical factor for in vivo transcatheter device delivery applications, has not been previously reported. Here, a series of polyurethane SMPs with systematically varied hydrophobicity is described that permits control of the time for their complete shape recovery in water from under 2 min to more than 24 h. This control over the SMP actuation rate can potentially provide significant improvement in their delivery under conditions, which may expose them to high-moisture environments prior to actuation.

Preparation and characterization of Kraft lignin-based moisture-responsive films with reversible shape-change capability

Preparation of moisture-responsive Kraft lignin-based materials by electrospinning blends of Kraft lignin fractions with different physical properties is presented. The differences in thermal mobility between lignin fractions are shown to influence the degree of interfiber fusion occurring during oxidative thermostabilization of electrospun nonwoven fabrics, resulting in different material morphologies including submicrometer fibers, bonded nonwovens, porous films, and smooth films. The relative amount of different lignin fractions and degree of fiber flow and fiber fusion is shown to influence the tendency for the electrospun materials to be transformed into moisture-responsive materials capable of reversible changes in shape. Material characterization by scanning electron microscopy and atomic force microscopy as well characterization of the chemical and physical properties of Kraft lignin fractions by dynamic rheology, 1H and 13C NMR, and gel permeation chromatography combined with multiangle laser light scattering are presented. A proposed mechanism underlying moisture-responsiveness, shape change, and shape recovery is discussed based on the differences in chemical structure and physical properties of Kraft lignin fractions.

Shaping tissue with shape memory materials

After being severely and quasi-plastically deformed, shape memory materials are able to return to their original shape at the presence of the right stimulus. After a brief presentation about the fundamentals, including various shape memory effects, working mechanisms, and typical shape memory materials for biomedical applications, we summarize some major applications in shaping tissue with shape memory materials. The focus is on some most recent development. Outlook is also discussed at the end of this paper.