Effect of drilling direction and depth on thermal necrosis during tibia drilling: An in vitro study

Optimizing milling parameters based on full factorial experiment and backpropagation artificial neural network of lamina milling temperature prediction model

BACKGROUND

Milling operations of laminae in spinal surgery generate high temperatures, which can lead to thermal injury and osteonecrosis and affect the biomechanical effects of implants, ultimately leading to surgical failure.

OBJECTIVE

In this paper, a backpropagation artificial neural network (Bp-ANN) temperature prediction model was developed based on full factorial experimental data of laminae milling to optimize the milling motion parameters and to improve the safety of robot-assisted spine surgery.

METHODS

A full factorial experiment design were used to analyze the parameters affecting the milling temperature of laminae. The experimental matrixes were established by collecting the corresponding cutter temperature Tc and bone surface temperature Tb for the milling depth, feed speed and different bone densities. The Bp-ANN lamina milling temperature prediction model was constructed from experiment data.

RESULTS

Increasing milling depth increases bone surface and cutter temperature. Increasing feed speed had little effect on cutter temperature, but decreased bone surface temperature. Increasing bone density of laminae increased cutter temperature. The Bp-ANN temperature prediction model had best training results in the 10th epoch, and there is no overfitting (training set R= 0.99661, validation set R= 0.85003, testing set R= 0.90421, all temperature data set R= 0.93807). The goodness of fit R of Bp-ANN was close to 1, indicating that the predicted temperature was in good agreement with the experiment measurements.

CONCLUSION

This study can help spinal surgery-assisted robot to select appropriate motion parameters at different density bones to improve lamina milling safety.

Effect of drill quality on biological damage in bone drilling

Bone drilling is a universal procedure in orthopaedics for fracture fixation, installing implants, or reconstructive surgery. Surgical drills are subjected to wear caused by their repeated use, thermal fatigue, irrigation with saline solution, and sterilization process. Wear of the cutting edges of a drill bit (worn drill) is detrimental for bone tissues and can seriously affect its performance. The aim of this study is to move closer to minimally invasive surgical procedures in bones by investigating the effect of wear of surgical drill bits on their performance. The surface quality of the drill was found to influence the bone temperature, the axial force, the torque and the extent of biological damage around the drilling region. Worn drill produced heat above the threshold level related to thermal necrosis at a depth equal to the wall thickness of an adult human bone. Statistical analysis showed that a sharp drill bit, in combination with a medium drilling speed and drilling at shallow depth, was favourable for safe drilling in bone. This study also suggests the further research on establishing a relationship between surface integrity of a surgical drill bit and irreversible damage that it can induce in delicate tissues of bone using different drill sizes as well as drilling parameters and conditions.

Metallic Implants Used in Lumbar Interbody Fusion

Over the last decade, pedicle fixation systems have evolved and modifications in spinal fusion techniques have been developed to increase fusion rates and improve clinical outcomes after lumbar interbody fusion (LIF). Regarding materials used for screw and rod manufacturing, metals, especially titanium alloys, are the most popular resources. In the case of pedicle screws, that biomaterial can be also doped with hydroxyapatite, CaP, ECM, or tantalum. Other materials used for rod fabrication include cobalt-chromium alloys and nitinol (nickel-titanium alloy). In terms of mechanical properties, the ideal implant used in LIF should have high tensile and fatigue strength, Young's modulus similar to that of the bone, and should be 100% resistant to corrosion to avoid mechanical failures. On the other hand, a comprehensive understanding of cellular and molecular pathways is essential to identify preferable characteristics of implanted biomaterial to obtain fusion and avoid implant loosening. Implanted material elicits a biological response driven by immune cells at the site of insertion. These reactions are subdivided into innate (primary cellular response with no previous exposure) and adaptive (a specific type of reaction induced after earlier exposure to the antigen) and are responsible for wound healing, fusion, and also adverse reactions, i.e., hypersensitivity. The main purposes of this literature review are to summarize the physical and mechanical properties of metal alloys used for spinal instrumentation in LIF which include fatigue strength, Young's modulus, and corrosion resistance. Moreover, we also focused on describing biological response after their implantation into the human body. Our review paper is mainly focused on titanium, cobalt-chromium, nickel-titanium (nitinol), and stainless steel alloys.

The role of operating variables in improving the performance of skull base grinding

Control of the thermal and physical damage during skull base grinding is of great importance. We assess the effects of bur material (3 materials), angle of the bur (10 angles), bur diameter (10 diameters), gas coolant (4 coolants), and grinding time (10 times) to evaluate the role of operating variables in thermal and physical damage during skull bone grinding. After validation of finite element analysis (FEA) results with experimental data, the temperature in the grinding site and axial force are calculated using FEA. The use of a diamond bur leads to at least 24.48 and 12.9% reduction in thermal and physical damage, respectively. A change in angle of the bur from 0º to 90º leads to a 19.76-31.62 times increment in axial force. An increase in bur diameter from 1 to 5.5 mm led to 10.78-14.36% and 23.43-43.90% increase in maximum temperature and axial force, respectively. However, a bur diameter between 2.5 and 4 mm could provide enough grinding force with less thermal damage. Skull base grinding with dry (D) and normal saline (NS) coolants was always accompanied with thermal damage. The results of maximum and duration of temperature, axial force, and surface defect evaluation show CO₂ coolants (especially internal CO₂ coolant) are the best options to decrease thermal damage. The equations of temperature and axial force were estimated by regression analysis. This may be used as a guideline for neurosurgeons to control damage during skull base grinding and can also be helpful for the programming of robot-assisted skull grinding during surgery.

Factors Associated With the Accuracy of Depth Gauge Measurements

Background: It is important to select appropriate screws in orthopedic surgeries, as excessively long or too short a screw may results failure of the surgeries. This study explored factors that affect the accuracy of measurements in terms of the experience of the surgeons, passage of drilled holes and different depth gauges.

Methods: Holes were drilled into fresh porcine femurs with skin in three passages, straight drilling through the metaphysis, straight drilling through the diaphysis, and angled drilling through the diaphysis. Surgeons with different surgical experiences measured the holes with the same depth gauge and using a vernier caliper as gold standard. The length of selected screws, and the time each surgeon spent were recorded. The measurement accuracy was compared based on the experiences of the surgeons and the passage of drilled holes. Further, parameters of depth gauges and 12-mm cortical bone screws from five different manufacturers were measured.

Results: A total of 13 surgeons participated in 585 measurements in this study, and each surgeon completed 45 measurements. For the surgeons in the senior, intermediate, and junior groups, the average time spent in measurements was 689, 833, and 785 s with an accuracy of 57.0, 42.2, and 31.5%, respectively. The accuracy and measurement efficiency were significantly different among the groups of surgeons (P < 0.001). The accuracy of measurements was 45.1% for straight metaphyseal drilling, 43.6% for straight diaphyseal drilling, and 33.3% for angled diaphyseal drilling (P = 0.036). Parameters of depth gauges and screws varied among different manufacturers.

Conclusion: Both observer factor and objective factors could affect the accuracy of depth gauge measurement. Increased surgeon's experience was associated with improvements in the accuracy rate and measurement efficiency of drilled holes based on the depth gauge. The accuracy rate varied with hole passages, being the lowest for angled drilled holes.

Thermal and physical damage in skull base drilling using gas cooling modes: FEM simulation and experimental evaluation

BACKGROUND

Skull base drilling, as a high-risk process, is one of the most important techniques of skull base surgeries.

METHODS

The temperature, thrust force, and torque were calculated using finite element method (FEM) simulation under two conventional cooling models, and internal and external CO₂ cooling modes at four rotational speeds (1000-4000 rpm). The temperatures at the bottom and on the surface of the drilling site were measured experimentally using a thermometer and a thermographic camera, respectively. The results were then compared with FEM results.

RESULTS

The efficiency rates of CO₂ coolants in reducing the maximum temperature, thrust force, and torque were at least 5.0-11.2%, 16.5-33.8%, and 6.9-11.3% higher than conventional cooling modes, respectively. The experimental results indicated that, in contrast to the maximum temperature, temperature durability was 72.7-107.3% higher in the conventional cooling modes than the cooling modes with external CO₂ coolant systems. The cracks and surface defects were less in the CO₂ coolants than the other cooling modes. The maximum temperature after the second and third drillings increased by 17.7 and 26.8%, compared to the first drilling in the conventional cooling modes. On the other hand, the repeated drillings had no impact on the temperature in the CO₂ cooling modes.

CONCLUSION

Skull base drilling with a rotational speed of 2000 rpm in the cooling mode of an external CO₂ coolant, even for repeated drillings, can lead to a skull drilling process with minimum risk of drill bit breakage and thermal and physical damage.

Resection of bone by sagittal saw: Investigation of effects of blade speed, feed rate, and irrigation on temperature rise

Heat generation during bone cutting by sagittal saw may lead to temperature rise and possible incidence of thermal necrosis. The aim of the present research is to examine the effect of saw blade oscillation rate, blade feed rate, and irrigation by physiological saline solution on the bone temperature rise during sawing in order to determine the desired conditions for reducing the extent of thermal damage. For this purpose, empirical tests of bovine femur cutting were performed in 15 states, including five levels for the blade oscillation rate (10,000-18,000 cpm with 2000 cpm intervals) and three levels for the feed rate (10-30 mm.min^-1 with 10 mm.min^-1 intervals) for dry conditions; and five states, including five levels for the blade oscillation rate (10,000-18,000 cpm with 2000 cpm intervals) and one level in feed rate of 20 mm.min^-1 for the irrigation conditions. The results indicated that the bone temperature rise had a direct relationship with the blade oscillation rate and an inverse relationship with its feed rate. In the state of no cooling, the minimum temperature rise (ΔT = 65.45°C) occurred at the blade speed of 10,000 cpm and feed rate of 30 mm.min^-1, while in the state of sawing with irrigation, the temperature rise almost did not exceed the allowable range (ΔT ≤ 10°C). The results suggested that to lower the possibility of incidence of osteonecrosis in the bone resection by sagittal saw, cooling with physiological saline solution or application of the minimum blade oscillation rate and maximum feed rate is recommended.

Surgical Drill Bit Design and Thermomechanical Damage in Bone Drilling: A Review

As drilling generates substantial bone thermomechanical damage due to inappropriate cutting tool selection, researchers have proposed various approaches to mitigate this problem. Among these, improving the drill bit design is one of the most feasible and economical solutions. The theory and applications in drill design have been progressing, and research has been published in various fields. However, pieces of information on drill design are dispersed, and no comprehensive review paper focusing on this topic. Systemizing this information is crucial and, therefore, the impetus of this review. Here, we review not only the state-of-the-art in drill bit designs-advances in surgical drill bit design-but also the influences of each drill bit geometries on bone damage. Also, this work provides future directions for this topic and guidelines for designing an improved surgical drill bit. The information in this paper would be useful as a one-stop document for clinicians, engineers, and researchers who require information related to the tool design in bone drilling surgery.

The effect of electromagnetic field on decreasing and increasing of the growth and proliferation rate of dermal fibroblast cell

Maintaining the health of dermal fibroblast cells and controlling their growth and proliferation would directly affect the health of skin tissues. The present study encompassed three control and three experimental specimens, which were different in terms of the duration of exposure to electromagnetic field (EMF) and intensity. With a decrease in intensity from 2 to 1 mT during 24, 48, and 72 h after exposing the cells to EMF, the frequency of the sample fibroblast cells increased by 60.3%, 144.9%, and 90.1%, respectively. With an increase in intensity from 3 to 4 mT during 48 and 72 h of exposure to EMF, the frequencies of the sample fibroblast cells decreased by 6.8% and 86.7%, respectively. It seems to be possible to achieve the most desirable condition to help the restoration of wounds and skin lesions through decreasing the exposure intensity from 2 to 0.5 mT and increasing EMF exposure time from 24 to 72 h simultaneously and non-invasively. The most desirable approach to improve the treatment of skin cancers non-invasively is to increase the intensity from 3 to 5 mT and to enhance EMF exposure time from 48 to 72 h.

Effect of Ambient Temperature Changes on Blood Flow in Anterior Cerebral Artery of Patients with Skull Prosthesis

BACKGROUND

In many cases, an injury to the head leads to the replacement of a part of the skull with materials such as titanium and polyether ether ketone.

METHODS

Three-dimensional heads model of 15 healthy individuals and 13 patients were prepared. The models were simulated using thermal fluid structure interaction analysis to evaluate the effects of cold (5°C) and hot (55°C) temperatures of the skull on the conditions of blood flow in the anterior cerebral artery.

RESULTS

The results showed negligible changes (<3%) in wall shear stress (WSS) vessel and von Mises stress between the healthy individuals and patients both at 25°C and 55°C. However, at 5°C, the values of these 2 parameters in the patients were 2.1 and 2.5 times those in healthy individuals, respectively. The value of WSS in healthy individuals and the patients in cold temperature was 1.2 and 2.9 times those at normal temperature. The corresponding values for von Mises stress were 1.1 and 2.2, respectively. Accordingly, the stress changes between cold and hot ambient temperatures were found to be negligible in all samples.

CONCLUSIONS

The changes in stress were significant only for the patients when exposed to cold ambient temperature, and only in patients, exposure to a cold ambient temperature significantly increased the risks of vascular aneurysm and damage to the brain tissue surrounding the blood vessels. These risks were found to be negligible for both healthy individuals and patients when exposed to hot ambient temperature and also for healthy individuals exposed to cold ambient temperature.

Finite element analysis of occlusal splint therapy in patients with bruxism

Background

Bruxism is among the habits considered generally as contributory factors for temporomandibular joint (TMJ) disorders and its etiology is still controversial.

Methods

Three-dimensional models of maxilla and mandible and teeth of 37 patients and 36 control subjects were created using in-vivo image data. The maximum values of stress and deformation were calculated in 21 patients six months after using a splint and compared with those in the initial conditions.

Results

The maximum stresses in the jaw bone and head of mandible were respectively 4.4 and 4.1 times higher in patients than in control subjects. Similar values for deformation were 5.8 and 4.9, respectively. The maximum stress in the jaw bone and head of mandible decreased six months after splint application by up to 71.0 and 72.8%, respectively. Similar values for the maximum deformation were 80.7 and 78.7%, respectively. Following the occlusal splint therapy, the approximation of maximum deformation to the relevant values in control subjects was about 2.6 times the approximation of maximum stress to the relevant values in control subjects. The maximum stress and maximum deformation occurred in all cases in the head of the mandible and the splint had the highest effectiveness in jaw bone adjacent to the molar teeth.

Conclusions

Splint acts as a stress relaxer and dissipates the extra stresses generated as well as the TMJ deformation and deviations due to bruxism. The splint also makes the bilateral and simultaneous loading possible and helps with the treatment of this disorder through regulation of bruxism by creating a biomechanical equilibrium between the physiological loading and the generated stress.

Minimizing thermal damage to vascular nerves while drilling of calcified plaque

OBJECTIVE

Drilling of calcified plaque (DCP) inside the artery is a method for removing calcified plaques. This study investigated the effect of drill. To validate the maximum temperature calculated by computer simulation, this value was also measured by an experimental on a phantom model.

RESULTS

Increasing drill bit diameter during drilling would increase the temperature in vascular nerves. In a drill bit with a diameter of 4 mm, the risk of thermal necrosis in vascular nerves of the artery wall decreased by 8.57% by changing the drill from WC to NT. The same value for a drill bit with a diameter of 6 mm was 10.17%. However, the trend of the generated temperature in the vascular nerves did not change significantly with change of the material and diameter of the drill bit. The results showed that for DCP with the least risk of thermal necrosis in vascular nerves and subsequently the lowest risk of restenosis, coagulation and thermal stroke of the patient, the best option is to use a drill bit with a diameter of 4 mm and NT material for drilling.

Comparative Analysis of the Chemical Composition and Microstructure Conformation Between Different Dental Implant Bone Drills

Background: Hardness is considered an important parameter for evaluating the clinical performance of dental implant bone drills. It is connected to the chemical composition, microstructure conformation and manufacture of the surgical drills. Methods: Microstructure of five dental implant drills using scanning electronic microscopy (SEM) integrated with energy dispersive X-ray spectrometry. Vickers microhardness was measured using a CV 2000 microhardness tester with an indentation force of 500 g. Results: Composition of the implant drills was typical of martensitic stainless steel (MSS). The drills contained 13%–17% of Cr; Mo, Si and Mn were present as minor ligands. The examined bone drills showed different external surface conformation and hardness in relation to the different industrial production processes. A rougher external surface and a higher hardness value are characteristics of the surgical bone drills produced by hot forming; the implant drills produced by machining showed mailing lines on their external surface and a lower hardness. Conclusions: Different compositions and treatments were used by the manufacturers to improve the hardness of the external layer of the dental implant drills making them prone to a diverse heat generation during the implant site preparation.

The effect of spatial distances between holes and time delays between bone drillings based on examination of heat accumulation and risk of bone thermal necrosis

BACKGROUND AND OBJECTIVE

This study was designed to investigate heat accumulation and bone thermal necrosis for various distances between holes and time delays between drillings.

METHODS

The tests were performed at three distances (6, 12, 16 mm) and three time delays: 0, 5 and 10 s. To examine the efficiency of coolants, CO2 coolant was also tested in addition to two common cooling modes in bone drilling.

RESULTS

The main results were the trend of temperature-time graph, maximum temperature at drilling site, temperature distribution on the surface of drilling site, temperature durability and returning time. The effect of lateral drillings on the initial hole was notable in drilling at a distance of 6 mm without cooling. This effect did not disappear even by increasing the time delay up to 10 s. The results obtained for drilling with normal saline coolant were not sufficiently acceptable due to the manual and non-uniform cooling process as well as the relative obstruction of the chips exit path. Generally, drillings with two common cooling modes, even when the distances between holes and time delays between drillings were controlled, did not yield all favorable conditions for preventing bone thermal necrosis.

CONCLUSION

Bone drilling using CO2 coolant eliminates the risk of bone thermal necrosis completely even in cases that the distances between holes in plates or implants are 6 mm and there is no time delay between drillings. These results can be especially useful in emergency orthopedic surgeries and for designing the location of screw holes in implants and plates.