Effects of electrical stimulation on the post-mortem biochemical changes and texture of broiler pectoralis muscle

Effect of 3 postmortem electrical stimulation treatments on the quality of early deboned broiler breast meat

The present experiment was carried out to evaluate the effects of electrical stimulation (ES) immediately prescalding (PS), ES immediately postdefeathering (PD), or PS combined with PD (PSPD) on the quality of early deboned (2 h) broiler breast muscles, pectoralis major (fillets), and pectoralis minor (tenders). No stimulation, early-deboned (2 h), and 24-h deboned (24 h) fillets were used for the comparison. The 42-d-old broiler carcasses were electrically stimulated with pulsed current at 200 V for 30 s over a 90-s time interval (total of 1 min over 180 s for PSPD), and breast meat was deboned 2 h postmortem. Quality indicators evaluated were CIE L*, a*, and b* color and pH of the raw fillets and cook yields and Warner-Bratzler (WB) shear force of the fillets and tenders. There were no differences in raw fillet color, pH, and cook yields of both the fillets and tenders between the 3 ES treatments. Effects of different ES treatments on meat WB shear force values varied with breast muscles. For the fillets, the average WB shear force values of both the PS and PSPD samples, which were not different from each other, were significantly lower than those of the PD samples. For the tenders, there were no differences in the average shear force values between the 3 ES treatments. Regardless of ES treatment and breast muscle, early deboned broiler breast meat from ES carcasses required significantly less force to shear than the 2-h control. These results indicate that ES can tenderize early deboned poultry breast muscles; however, the effectiveness of ES tenderization varies with ES treatments for the fillets. The PS treatment is more effective in reducing fillet shear values than PD, and there is no further reduction in shear values with PSPD compared with the PS treatment.

The influence of postmortem electrical stimulation on rigor mortis development, calpastatin activity, and tenderness in broiler and duck pectoralis

This study was conducted to evaluate the effects of electrical stimulation (ES) on rigor mortis development, calpastatin activity, and tenderness in anatomically similar avian muscles composed primarily of either red or white muscle fibers. A total of 72 broilers and 72 White Pekin ducks were either treated with postmortem (PM) ES (450 mA) at the neck in a 1% NaCl solution for 2 s on and 1 s off for a total of 15 s or were used as nonstimulated controls. Both pectoralis muscles were harvested from the carcasses after 0.25, 1.25, and 24 h PM and analyzed for pH, inosine:adenosine ratio (R-value), sarcomere length, gravimetric fragmentation index, calpastatin activity, shear value, and cook loss. All data were analyzed within species for the effects of ES. Electrically stimulated ducks had a lower muscle pH at 0.25 and 1.25 h PM and higher R-values at 0.25 h PM compared with controls. Electrically stimulated broilers had a lower muscle pH at 1.25 h and higher R-values at 0.25 and 1.25 h PM compared with controls. Muscles of electrically stimulated broilers exhibited increased myofibrillar fragmentation at 0.25 and 1.25 h PM, whereas there was no such difference over PM time in the duck muscle. Electrical stimulation did not affect calpastatin activity in either broilers or ducks; however, the calpastatin activity of the broilers did decrease over the aging time period, whereas that of the ducks did not. Electrical stimulation decreased shear values in broilers at 1.25 h PM compared with controls; however, there was no difference in shear values of duck muscle due to ES at any sampling time. Cook loss was lower for electrically stimulated broilers at 0.25 and 1.25 h PM compared with the controls, but had no effect in the ducks. These results suggest that the red fibers of the duck pectoralis have less potential for rigor mortis acceleration and tenderization due to ES than do the white fibers of the broiler pectoralis.

Quality and sensory characteristics of selected post-rigor, early deboned broiler breast meat tenderized using hydrodynamic shock waves

Our first objective was to determine the effects of explosive amount and distance of the explosive to the meat surface in the Hydrodyne process on broiler breast tenderness. Early deboned (EB) breasts were removed immediately after initial chill (45 min postmortem), stored for 24 h (4 C), and subjected to one of four Hydrodyne treatments (200 g at 20 cm, 350 g at 23 cm, 275 g at 20 cm, or 350 g at 20 cm). Breasts were water-cooked (78 C internal). Hydrodyne treatment (HYD) of 350 g at 20 cm produced the greatest reduction (28.3%) in Warner-Bratzler shear (WBS, 1.9-cm wide strips). This combination was the only treatment to improve tenderness (peak force 4.3 kg) to a level equivalent (P > 0.05) to aged controls (CA; peak force 3.1 kg). The second objective was to determine the quality and sensory characteristics of Hydrodyne-treated (350 g explosive at 20 cm) broiler breasts as compared with CA and EB. The WBS values (1.0-cm wide and thick strips) for CA (1.56 kg) were different from both HYD (3.7 kg) and EB breasts (4.7 kg). The CA resulted in more tender, flavorful, and juicer breasts than EB and HYD. The EB was higher in initial moisture release than HYD. The EB breasts with tenderness problems can be tenderized by the Hydrodyne process based on WBS results. However, higher levels of explosive may be required to optimize the tenderness improvement of EB breasts that vary significantly in initial tenderness.

Tenderness, moisture loss and post-mortem metabolism of broiler Pectoralis muscle from electrically stimulated and air chilled carcases

1. This study was to evaluate the effects of post-mortem electrical stimulation (ES) on carcase moisture loss and on tenderness, R-value and pH of breast fillets following air chilling. 2. In each of 4 replications, 8 birds were electrically stimulated and 12 birds were controls. The ES birds were stimulated at the head in a 1% saline bath (450 V, 0.45 A, 2 s on/1 s off for 7 pulses). After evisceration the carcases were air chilled in a cooler at 1 to 2 degrees C with an average relative humidity of 91% and an air speed of 44 m/min. 3. Breast fillets were harvested at 2 and 4 h postmortem from both ES and control carcases and also at 8 h postmortem from control carcases to determine moisture loss pH and R-value. 4. Although there was no significant effect of ES on shear value at 2 h postmortem, the ES fillets had a lower shear value mean than the control fillets at 4 h postmortem. There was no significant difference between the shear value means of the ES 4 h fillets and the control 8 h fillets. 5. ES accelerated the normal post-mortem decline in pH at both 2 and 4 h postmortem. 6. The R-value means for the control and ES samples were similar 2 h but the R-value mean of the ES samples was greater than the control at 4 h postmortem. 7. The results suggest that, when followed by air chilling, ES accelerates postmortem metabolism, reduces ageing by up to 50%, and has no effect upon evaporative moisture loss.

Meat quality and rigor mortis development in broiler chickens with gas-induced anoxia and postmortem electrical stimulation

This study was conducted to evaluate the combined rigor-accelerating effects of postmortem electrical stimulation (ES) and argon-induced anoxia (Ar) of broiler chickens. One hundred broilers were processed in the following treatments: untreated controls, ES, Ar, or Ar with ES (Ar + ES). Breast fillets were harvested at 1 h postmortem for all treatments or at 1 and 6 h postmortem for the control carcasses. Fillets were sampled for pH and ratio of inosine to adenosine (R-value) and were then individually quick frozen (IQF) or aged on ice (AOI) until 24 h postmortem. Color was measured in the AOI fillets at 24 h postmortem. All fillets were then cooked and evaluated for Allo-Kramer shear value. The Ar treatment accelerated the normal pH decline, whereas the ES and AR + ES treatments yielded even lower pH values at 1 h postmortem. The Ar + ES treatment had a greater R-value than the ES treatment, which was greater than either the Ar or 1-h controls, which, in turn, were not different from each other. The ES treatment had the lowest L* value, and ES, Ar, and Ar + ES produced significantly higher a* values than the 1-h controls. For the IQF fillets, the ES and Ar + ES treatments were not different in shear value but were lower than Ar, which was lower than the 1-h controls. The same was true for the AOI fillets except that the ES and the Ar treatments were not different. These results indicated that although ES and Ar had rigor-accelerating and tenderizing effects, ES seemed to be more effective than Ar; there was little enhancement when Ar was added to the ES treatment and fillets were deboned at 1 h postmortem.

Tenderness of broiler breast fillets from carcasses treated with electrical stimulation and extended chilling times

Postmortem electrical stimulation (ES) (450 V, 450 mA, 2 s on, 1 s off for five pulses) has been shown to decrease the toughness associated with early deboning. Most studies involving this system have been concerned with obtaining "acceptable" tenderness in fillets deboned at about 1 h postmortem, the time of carcass exit from an immersion chiller. However, the effects of ES combined with deboning at 2 h postmortem needs to be evaluated because some processors are considering extended immersion chilling and those already using air chilling require approximately 2 h for this process. Two 32-bird trials were conducted to compare tenderness in broiler breast fillets from ES-treated carcasses deboned at 1 and 2 h postmortem and fillets from control (C) carcasses deboned at 1 and 4 h postmortem. The Allo-Kramer shear value means of ES-2 h and C-4 h fillets were not different from each other and were significantly lower than that of the ES-lh fillets, which was significantly lower than the C-lh fillets. There was no significant difference among treatments associated with thaw loss or cook loss. The ES-2 h, ES-1 h, and C-4 h samples had significantly higher R-values and lower pH values than the C-1 h samples, indicating more advanced rigor development. These results indicate that deboning fillets from ES-treated carcasses at 2 h postmortem yields meat with a tenderness equivalent to the value reached with 4 h aging on the carcass. This is a 50% reduction in the time needed to achieve this level of tenderness.

Commercial implementation of postmortem electrical stimulation

Postmortem electrical stimulation (ES) of meat-producing species is not a new technology but has recently been adapted for commercial use with poultry. Unlike its use in red meats to reduce the inherent toughness and facilitate grading, the application of ES in poultry is to reduce the need for aging carcasses before deboning by reducing the toughening that occurs when the meat is deboned early after death. The current practice of aging intact carcasses or breast halves 4 h or more prior to deboning costs the industry millions of dollars in lost yield and creates logistical problems in plants. Electrical stimulation reduces the need for aging by accelerating the energy depletion involved in rigor mortis development to reduce the shortening-related toughness of early deboning. Some ES systems have the additional effect of inducing physical disruption in the muscle, reducing muscle integrity and counteracting the toughness induced by early deboning. Several ES systems have been reported in the literature with some having been recently developed into commercial-scale devices. With this new technology and the growing pressure on processors to maximize operating efficiencies, processors will need to evaluate their tenderness management programs and customer demands to determine the role ES can play in their operations.

Recent advances in electrical stunning

This paper provides an overview of the electrical stunning systems and their implementation in modern-day broiler slaughter plants. The application of low voltage electrical stunning systems in the U.S. is reviewed and contrasted with European experiences within the context of differing slaughter technologies, practices, and regulatory constraints. Finally, the impact of electrical stunning on traditional carcass and meat quality attributes of broilers is examined.

Effect of polyphosphate treatment and electrical stimulation on postchill changes in quality of broiler breast meat

The objective of this study was to assess effects of treating electrically stimulated broiler forequarters with polyphosphates after various aging periods on quality. Ninety-six mixed sex broilers were electrically stunned and slaughtered. Half the carcasses were electrically stimulated during bleeding and half were not. Forequarters were harvested immediately after chilling and after 2, 4, and 6 h postchill. Left forequarters were marinated in salt solution and right forequarters in salt solution plus sodium tripolyphosphate. After marination, the quarters were cooked. Yield and meat pH were evaluated immediately after marinating; and color, yield, and cooking loss were evaluated after cooking. Electrical stimulation resulted in a decline in muscle pH for the 0 postchill group. The pH of muscles from unstimulated and stimulated carcasses from the remainder of the postchill times were equivalent. Phosphate treatment increased pH at all postchill times. Electrical stimulation of the marinated quarters increased cooking loss and decreased yield regardless of marinade composition. Both cooking loss and yield were superior for forequarters harvested at 0 or 2 h postchill compared to those harvested at 4 or 6 h postchill. The phosphate improved moisture binding regardless of electrical treatment or time of harvest. Color values of cooked muscles were unaffected by marination time, but the phosphate-treated muscles had higher b* (yellowness) values than controls. Shear values of unstimulated carcasses that received phosphate treatment were 35% greater than those that received no phosphate treatment. When the carcasses were electrically stimulated, the toughening effect of the phosphate was eliminated.

Bleedout efficiency, carcass damage, and rigor mortis development following electrical stunning or carbon dioxide stunning on a shackle line

In Experiment 1, 400 male broilers were stunned using a gradient of 40 to 60% CO2 over a period of 25 s or a 1% brine solution that was electrically charged (35 mA) for 7 s. Blood loss during bleeding was measured in 30-s intervals for a total of 120 s. After conventional processing and chilling, carcass damage was subjectively evaluated. Results indicated that the birds stunned with electricity bled faster than the CO2-stunned birds until 60 s. However, the cumulative blood loss was not different after 90 s. Carcass damage evaluation indicated that birds stunned with CO2 had a significantly lower percentage of broken clavicles, and had fewer hemorrhages on the surface of the Pectoralis. However, there was no difference between the two stunning methods in the frequency of damage at the shoulder. In Experiment 2, 256 broilers were stunned using the same conditions as in Experiment 1. Measurements of pH, R-value, sarcomere length (SL), and fragmentation index (FI) were evaluated from the left breast fillets harvested at 0, 1, 2, and 6 h postmortem. Shear values (SV) were determined using the right fillets harvested at the same four postmortem times and aged on ice until 24 h. No significant difference in breast muscle pH value was observed at 0, 2, and 6 h postmortem. However, CO2-stunned fillets had significantly higher pH values than the ES fillets at 1 h postmortem. Carbon dioxide produced greater R values than electricity at 2 and 6 h. Sarcomere length, FI, and SV were not significantly different at any time tested. These data suggest that CO2 stunning reduced carcass damage but did not reduce the need for aging before deboning when compared to the electrical stunning method used.

Meat quality of broiler breast meat following post-mortem electrical stimulation at the neck

This experiment was conducted to evaluate the effects of electrical stimulation (ES) on breast fillets harvested at 1 h post-mortem and individually quick frozen (IQF) or aged on ice (ICE). Twelve birds were electrically stimulated (450 V, 750 mA, 2 s on/1 s off for 15 s) at the neck in a saline bath. Twenty-four unstimulated birds were used as controls. Breast fillets were harvested at 1 h post-mortem from ES and control carcasses or at 4 h post-mortem from control carcasses and were either IQF or ICE until 24 h post-mortem. Fillets were then analyzed for shear value, pH, R value, and color. Electrical stimulation significantly reduced shear values compared to the 1 h controls for both IQF and ICE treatments. The ICE fillets deboned at 1 h from ES-treated carcasses had shear values similar to those of ICE fillets deboned from the 4 h controls. Electrical stimulation increased the percentage of shear values at or below 8 kg/g for the fillets from ES-treated carcasses compared to the 1 h controls. Electrical stimulation accelerated the normal post-mortem decline in pH and increase in R value. There was no significant difference in L* or a* values between the fillets held for 1 or 24 h. The results suggest that by electrically stimulating carcasses at the neck using a saline bath, the aging period could be eliminated by removing fillets immediately after chilling at 1 h, decreasing the costs associated with aging whole carcasses or front halves.

Effect of electrical stimulation in combination with calcium chloride or sodium chloride treatments at constant ionic strength on moisture binding and textural quality of early-harvested breast fillets

The objective of this study was to assess the effects of a CaCl2 or NaCl treatment combined with electrical stimulation (ES) on textural and moisture binding of early-harvested chicken breast fillets. During exsanguination, half the birds were subjected to ES, and then all carcasses were aged for 30, 60, 90, or 120 min before excising both Pectoralis major muscles. Half the muscles were chilled with a NaCl solution and half with a CaCl2 solution. Effects of ES and chill medium composition on meat pH, moisture absorption, cooking loss, and shear value of the fillets were assessed. The ES reduced meat pH for the NaCl-treated muscles, but had no effect on those treated with CaCl2 of on moisture absorbed during chilling. Cooking loss was greater for the CaCl2-treated than NaCl-treated muscles and for muscles from stimulated birds that were excised more than 30 min post-mortem. Shear values were unaffected by chilling medium composition. However, even though shear values for both ES and unstimulated birds declined as aging time increased, the rate of decline was greater, and ultimate shear value lower, for muscles from ES birds. Results indicate that, although ES might offer some advantage in improving the tenderness of early-harvested breast fillets, combining ES with CaCl2 treatment offers no real advantage. Moreover, reductions in moisture binding properties by these technologies might limit applicability in some commercial environments.

Muscle metabolism and meat quality of Pectoralis from turkeys treated with postmortem electrical stimulation

This experiment was conducted to evaluate the effects of electrical stimulation (ES) on muscle metabolism and breast meat quality in turkeys. Thirty-six turkey hens were either ES at the neck in a saline bath (570 V, 450 mA, AC, 60 Hz, 2 s on 1 s off for 10 pulses) or used as unstimulated controls. One breast fillet from all carcasses was harvested at 2 h postmortem. The opposite fillet was harvested from the ES carcasses at 8 h postmortem and from the unstimulated controls at either 8 or 24 h postmortem. All fillets were sampled at time of deboning for expressible moisture, pH, R-value, gravimetric fragmentation index (GFI), and sarcomere length. The remainder of the fillet and the samples for GFI and sarcomere length were aged on ice until 24 h postmortem. After aging, fillets were analyzed for cook loss and shear value. Color was measured at time of deboning and at 24 h postmortem. Electrical stimulation accelerated rigor mortis development as indicated by significantly lower pH values and higher R-values at 2 h postmortem when compared to control fillets. The pH and R-values of the 2-h ES treatment were not significantly different from the 8-h ES, 8-h controls, or the 24-h controls. Fillets from carcasses that were ES and deboned at 2 h had significantly longer sarcomeres than the 2-h controls; however, there were no significant differences between the 2-h ES and the 8-h ES treatments, 8-h controls, or the 24-h controls. Although ES accelerated muscle metabolism at 2 h postmortem, it had no effect on shear value, expressible moisture, cook loss, GFI, L*, or a* color values. These results suggest that this postmortem ES system would not benefit turkey processors.

Fragmentation, tenderness, and post-mortem metabolism of early-harvested broiler breast fillets from carcasses treated with electrical stimulation and muscle tensioning

Two 72-bird trials were conducted to determine the effects of 15 s electrical stimulation (ES) (440 V, 2 s on and 1 s off) and prechill muscle tensioning (MT) on fragmentation, tenderness, and post-mortem metabolism of early-harvested (1 h post-mortem) broiler breast fillets. Compared with controls, all treatments increased sarcomere length and decreased shear value. Electrical stimulation reduced muscle pH values. Histological examination of samples from fillets harvested early and then aged 24 h revealed that all treatments increased fiber disruption compared with controls. Both fragmentation and excessive sarcomere shortening prevention were important to the improvement in fillet tenderness associated with the ES and MT treatments.

Lower gut contents and defecatory responses of broiler chickens as affected by feed withdrawal and electrical treatment at slaughter

The study was conducted to investigate a method of reducing the potential for fecal contamination during slaughter of broiler chickens. Birds were withdrawn from feed for 4, 8, 12, or 16 h before slaughter, then subjected to an electrical treatment of either stunning at 50 V, stunning plus pulsed stimulation at 50 V, or electrocution at 200 V. Peri-mortem defecatory responses were characterized, and postmortem examinations of the lower gut contents were made. Results indicated significant increases for the following variables when analyzed as linear functions on time of feed withdrawal: 1) loss of body weight (expressed as shrink); 2) amount of excreta collected during withdrawal; and 3) frequency and amount of perimortem excretions. Cecal material was observed in the colon most often for the group withdrawn 4 h from feed. Among electrical treatments, electrocution resulted in the lowest frequency of excretion, the smallest amount of excreta, and a greater tendency toward more urinous excreta; however, these results were significantly different from only the treatment of stimulation. There were no significant differences detected among electrical treatment for contents of the various segments of the lower gut. Potential for the use of electrocution to reduce fecal loads during commercial slaughtering conditions was not conclusively demonstrated.