Functionalization of Bacterial Cellulose Nonwoven by Poly(fluorophenol) to Improve Its Hydrophobicity and Durability

Biofilm inspired fabrication of functional bacterial cellulose through ex-situ and in-situ approaches

Bacterial cellulose (BC) has been explored for use in a range of applications including tissue engineering and textiles. BC can be produced from waste streams, but sustainable approaches are needed for functionalisation. To this end, BslA, a B. subtilis biofilm protein was produced recombinantly with and without a cellulose binding module (CBM) and the cell free extract was used to treat BC either ex-situ, through drip coating or in-situ, by incorporating during fermentation. The results showed that ex-situ modified BC increased the hydrophobicity and water contact angle reached 120°. In-situ experiments led to a BC film morphological change and mechanical testing demonstrated that addition of BslA with CBM resulted in a stronger, more elastic material. This study presents a nature inspired approach to functionalise BC using a biofilm hydrophobin, and we demonstrate that recombinant proteins could be effective and sustainable molecules for functionalisation of BC materials.

Production of coffee-dyed bacterial cellulose as a bio-leather and using it as a dye adsorbent

Owing to its sustainability and environmentally friendliness, bacterial cellulose (BC) has received attention as a zero-waste textile material. Since the color of original BC was mostly yellowish white, a dyeing process is necessary to suggest BC as a textile. Thus, this study aimed to suggest a natural dyeing method using coffee to produce an eco-friendly coffee-dyed bacterial cellulose (BC-COF) bio-leather and to propose a reusing method as a dye adsorbent. To determine the dyeing and mordanting conditions with the highest color strength value, parameters such as dyeing temperature, time, mordanting methods were evaluated. Fourier-transform infrared spectroscopy and X-ray diffraction analysis confirmed that BC-COF was successfully colorized with coffee without changing its chemical and crystalline structures. In addition, field-emission scanning electron microscopy and Brunauer-Emmett-Teller surface area analysis confirmed that coffee molecules were successfully incorporated into fiber structures of BC. The effects of pH, concentration, temperature, and time on the adsorption of methylene blue dye using BC-COF bio-leather were also evaluated using ultraviolet-visible spectroscopy and zeta potential measurement. The results showed that BC-COF was found to be most effective when pH 6 of methylene blue solution with a concentration of 50 mg/L was adsorbed for 30 minutes at 25°C. Moreover, BC-COF could be reused for multiple times and had better dye adsorption rate compared to the original BC. From the results, it was confirmed that BC-COF could be employed as a dye adsorbent.

Enzyme Catalyzed Copolymerization of Lignosulfonates for Hydrophobic Coatings

Enzymatic polymerization of lignin can generate a variety of value-added products concomitantly replacing fossil-based resources. In line with this approach, a laccase from the thermophilic fungus Myceliophthora thermophila (MtL) was used to couple a hydrophobicity enhancing fluorophenol (FP) molecule, namely 4-[4-(trifluoromethyl)phenoxy]phenol (4,4-F3MPP), as a model substrate onto lignosulfonate (LS). During the coupling reaction changes in fluorescence, phenol content, viscosity and molecular weight (size exclusion chromatography; SEC) were monitored. The effects of enzymatic coupling of FP onto LS on hydrophobicity were investigated by the means of water contact angle (WCA) measurement and determination of swelling capacity. Full polymerization of LS resulting in the production of water-insoluble polymers was achieved at a pH of 7 and 33°C. Incorporation of 2% (w/v) of FP led to an increase in WCA by 59.2% while the swelling capacity showed a decrease by 216.8%. Further, Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) analysis indicated successful covalent coupling of the FP molecule onto LS by an emerging peak at 1,320 cm^–1 in the FTIR spectrum and the evidence of Fluor in the XPS spectrum. This study shows the ability of laccase to mediate the tailoring of LS properties to produce functional polymers.

Application of Bacterial Cellulose in the Textile and Shoe Industry: Development of Biocomposites

Several studies report the potential of bacterial cellulose (BC) in the fashion and leather industries. This work aimed at the development of BC-based composites containing emulsified acrylated epoxidized soybean oil (AESO) that are polymerized with the redox initiator system hydrogen peroxide (H2O2) and L-ascorbic acid and ferrous sulfate as a catalyst. BC was fermented under static culture. The polymerization of the emulsified organic droplets was tested before and after their incorporation into BC by exhaustion. The composites were then finished with an antimicrobial agent (benzalkonium chloride) and dyed. The obtained composites were characterized in terms of wettability, water vapor permeability (WVP), mechanical, thermal and antimicrobial properties. When AESO emulsion was polymerized prior to the exhaustion process, the obtained composites showed higher WVP, tensile strength and thermal stability. Meanwhile, post-exhaustion polymerized AESO conferred the composite higher hydrophobicity and elongation. The composites finished with the antimicrobial agent showed activity against S. aureus. Finally, intense colors were obtained more uniformly when they were incorporated simultaneously with the emulsified AESO with all the dyes tested.

Synthesis-property-performance relationships of multifunctional bacterial cellulose composites fermented in situ alkali lignin medium

This work demonstrates a unique approach of utilizing alkali lignin (AL), as smart additive to in situ BC fermentation in which it concurrently acts as promoter to microbial growth as well as reinforcing filler for fabrication of multifunctional composites. Traditionally, BC fermentation is accompanied by inhibitor formation with sudden drop in pH leading to low yield and biomass growth. AL due to its antioxidant nature prevents formation of gluconic acid as byproduct, at ∼0.25 wt.% AL based on inhibitory byproduct kinetics. Interestingly, AL self-assembles to form primary and secondary structures in BC pores, resulting in simultaneous improvement in thermal stability as well as toughness. The BC/AL films show strong UV-blocking capacity with prolonged radical scavenging activity and preventing browning of freshly cut apples making it suitable as food packaging. Therefore, present work opens up new avenues for fabrication of high-performance BC-based composites through selection of smart materials which can simultaneously improve BC bioprocessing.