Hydrothermal Conversion of Red Mud into Magnetic Adsorbent for Effective Adsorption of Zn(II) in Water

Near-complete recycling of real mix electroplating sludge as valuable metals via Fe/Cr co-crystallization and stepwise extraction route

In electroplating sludge, iron (Fe) and aluminum (Al) are common impurities that need to be separated before recycling valuable heavy metals. However, the traditional Fe/Al separation process often leads to significant losses of heavy metals. To address this issue, a new approach was developed to sequentially separate Fe/Al and recycle chromium (Cr) and nickel (Ni) from real electroplating sludge. The sludge contained 4.5% Cr, 1.2% Al, 1.1% Ni, and 14.6% Fe. Initially, the sludge was completely dissolved in a mixture of hydrochloric and nitric acids. The resulting acid solution was then heated to 160 °C for 10 h with the addition of saccharose. This hydrothermal treatment led to the hydrolysis and crystallization of 98.3% of Fe, 31.8% of Cr, 1.1% of Al, and 4.9% of Ni, forming akaganeite-bearing particles. It was observed that the excessive amount of saccharose also improved the removal of Cr, Al, and Ni, but decreased the removal of Fe. After the hydrothermal treatment, the remaining supernatant was adjusted to different pH levels (1.9, 2.9, and 4.5, respectively), and then Al, Cr, and Ni were stepwise extracted using di-(2-ethylhexyl) phosphate acid (P204). The recycling efficiencies achieved were 97.4% for Al, 61.2% for Cr, and 89.3% for Ni. This approach provides a promising method for the stepwise separation of Fe/Al and the recycling of heavy metals from electroplating sludge.

Magnetization of Bauxite Residue to Enhance the Removal Efficiency Towards Heavy Metals

Bauxite residues are a mass of industrial wastes derived from aluminum metallurgy. This work provided a simple pyrolysis method to magnetize the bauxite residue to serve as a magnetic adsorbent towards heavy metals removal. The X-ray diffraction patterns and Mossbauer spectrum results confirmed the partial reduction of iron species with an obvious enhancement in magnetization. The magnetized bauxite residue exhibited excellent removal efficiencies for Cu²⁺, Cd²⁺ and Pb²⁺ with maximum adsorption capacities of 219.0 mg g^-1, 275.4 mg g^-1, and 100.4 mg g^-1, which could be quickly separated through a magnet. The adsorption equilibrium data were fitted to the Langmuir isotherm model, while the adsorption kinetics followed a pseudo-first-order model. According to the characterization results, chemical precipitation and sorption was the major mechanism for the removal of Cu²⁺, Pb²⁺, and Cd²⁺. Thus, the magnetized bauxite residue exhibited promising applications for heavy metals removal in wastewater.

Adsorption of Methylene Blue on Azo Dye Wastewater by Molybdenum Disulfide Nanomaterials

In this study, flower-like MoS2 nanomaterials were synthesized by hydrothermal method with excess thiourea. The adsorption performance of MoS2 adsorbent for methylene blue (MB) in azo dye wastewater was studied. The morphology, crystal phase, and microstructure of nano MoS2 samples were characterized by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy, and Fourier transform infrared spectroscopy. The effects of adsorption isotherm, kinetics, different hydrothermal time, and pH on the adsorption experiment were studied. The results showed that the MoS2 adsorbent with a hydrothermal time of 1 h had good adsorption properties for MB. The adsorption data accord with the Langmuir isotherm model, and the maximum adsorption capacity of MoS2 adsorbent is 200 mg/g, and the adsorption kinetics agrees well with the pseudo two-level model. The removal rate of MB is not significantly affected by the pH values. The large pH range can still maintain the removal rate above 93.47%, and the regeneration and recovery properties of MoS2 were also explored. Finally, the adsorption mechanism of MoS2 on MB is discussed.

Advances in Methods for Recovery of Ferrous, Alumina, and Silica Nanoparticles from Fly Ash Waste

Fly ash or coal fly ash causes major global pollution in the form of solid waste and is classified as a “hazardous waste”, which is a by-product of thermal power plants produced during electricity production. Si, Al, Fe Ca, and Mg alone form more than 85% of the chemical compounds and glasses of most fly ashes. Fly ash has a chemical composition of 70–90%, as well as glasses of ferrous, alumina, silica, and CaO. Therefore, fly ash could act as a reliable and alternative source for ferrous, alumina, and silica. The ferrous fractions can be recovered by a simple magnetic separation method, while alumina and silica can be extracted by chemical or biological approaches. Alumina extraction is possible using both alkali- and acid-based methods, while silica is extracted by strong alkali, such as NaOH. Chemical extraction has a higher yield than the biological approaches, but the bio-based approaches are more environmentally friendly. Fly ash can also be used for the synthesis of zeolites by NaOH treatment of variable types, as fly ash is rich in alumino-silicates. The present review work deals with the recent advances in the field of the recovery and synthesis of ferrous, alumina, and silica micro and nanoparticles from fly ash.

Persulfate activation by modified red mud for the oxidation of antibiotic sulfamethoxazole in water

Different pre-conditioning treatments were evaluated in order to stabilize red mud, a waste product from bauxite processing, for obtaining heterogeneous catalysts (named as B1-B3) that can be employed as suitable activators of sodium persulfate (SPS) for the degradation of sulfamethoxazole (SMX), a model antibiotic, in water. The presence of Fe₃O₄ in the composition of the catalysts was found to be a key factor for a suitable activation of SPS, according to the XPS measurements. The oxidation of SMX was successfully fitted to a pseudo-first-order kinetic model (r² > 0.96), obtaining a 68% removal after 180 min when 0.8 mg/L of SMX was oxidized with 2 g/L of SPS and 2 g/L of catalyst B3. The presence of organic and/or inorganic constituents in the water matrix significantly hindered the degradation rate of SMX, the apparent kinetic constants being from 2 to 3 times lower than that determined in ultrapure water test. The use of ultrasound irradiation coupled to the addition of B3 catalyst improved importantly the SMX oxidation in real aqueous matrices, thus attaining values of removal which almost triplicated the ones obtained in absence of ultrasounds.

Upcycling of groundwater treatment sludge to magnetic Fe/Mn-bearing nanorod for chromate adsorption from wastewater treatment

Groundwater treatment sludge is a Fe/Mn-bearing waste that is mass produced in groundwater treatment plant. In this study, sludge was converted to a magnetic adsorbent (MA) by adding ascorbate. The sludge was weakly magnetised in the amorphous form with Fe and Mn contents of 28.8% and 8.1%, respectively. After hydrothermal treatment, Fe/Mn oxides in the sludge was recrystallised to siderite and rhodochrosite, with jacobsite as the intermediate in the presence of ascorbate. With an increment in ascorbate dosage, the obtained magnetic adsorbent had a significant increase in chromate adsorption but a decrease in magnetisation. When the M_ascorbate/M_Fe molar ratio was 10, the produced MA-10 was a dumbbell-shaped nanorod with a length of 2–5 μm and a diameter of 0.5–1 μm. This MA-10 showed 183.2 mg/g of chromate adsorption capacity and 2.81 emu/g of magnetisation. The mechanism of chromate adsorption was surface coprecipitation of the generated Cr³⁺ and Fe³⁺/Mn⁴⁺ from redox reaction between chromate and siderite/rhodochrosite on MA-10, separately. This study demonstrated an efficient recycling route of waste sludge from groundwater treatment to produce MA for treating chromate-bearing wastewater.