New Frontiers in the Catalytic Synthesis of Levulinic Acid: From Sugars to Raw and Waste Biomass as Starting Feedstock

Biotechnological valorization of levulinic acid as a non-sugar feedstock: New paradigm in biorefineries

Due to the severe climate crisis, biorefineries have been highlighted as replacements for fossil fuel-derived refineries. In traditional sugar-based biorefineries, levulinic acid (LA) is a byproduct. Nonetheless, in 2002, the US Department of Energy noted that LA is a significant building block obtained from biomass, and the biorefinery paradigm has shifted from being sugar-based to non-sugar-based. Accordingly, LA is of interest in this review since it can be converted into useful precursors and ultimately can broaden the product spectrum toward more valuable products (e.g., fuels, plastics, and pharmaceuticals), thereby enabling the construction of economically viable biorefineries. This study comprehensively reviews LA production techniques utilizing various bioresources. Recent progress in enzymatic and microbial routes for LA valorization and the LA-derived product spectrum and its versatility are discussed. Finally, challenges and future outlooks for LA-based non-sugar biorefineries are suggested.

Catalytic Transformation of Carbohydrates into Renewable Organic Chemicals by Revering the Principles of Green Chemistry

Adherence to the principles of green chemistry in a biorefinery setting ensures energy efficiency, reduces the consumption of materials, simplifies reactor design, and rationalizes the process parameters for synthesizing affordable organic chemicals of desired functional efficacy and ingrained sustainability. The green chemistry metrics facilitate assessing the relative merits and demerits of alternative synthetic pathways for the targeted product(s). This work elaborates on how green chemistry has emerged as a transformative framework and inspired innovations toward the catalytic conversion of biomass-derived carbohydrates into fuels, chemicals, and synthetic polymers. Specific discussions have been incorporated on the judicious selection of feedstock, reaction parameters, reagents (stoichiometric or catalytic), and other synthetic auxiliaries to obtain the targeted product(s) in desired selectivity and yield. The prospects of a carbohydrate-centric biorefinery have been emphasized and research avenues have been proposed to eliminate the remaining roadblocks. The analyses presented in this review will steer to developing superior synthetic strategies and processes for envisaging a sustainable bioeconomy centered on biomass-derived carbohydrates.

Deciphering the Unconventional Reduction of C=N Bonds by Old Yellow Enzymes Using QM/MM

The reduction of C=X (X = N, O) bonds is a cornerstone in both synthetic organic chemistry and biocatalysis. Conventional reduction mechanisms usually involve a hydride ion targeting the less electronegative carbon atom. In a departure from this paradigm, our investigation into Old Yellow Enzymes (OYEs) reveals a mechanism involving transfer of hydride to the formally more electronegative nitrogen atom within a C=N bond. Beyond their known ability to reduce electronically activated C=C double bonds, e.g., in α, β-unsaturated ketones, these enzymes have recently been shown to reduce α-oximo-β-ketoesters to the corresponding amines. It has been proposed that this transformation involves two successive reduction steps and proceeds via imine intermediates formed by the reductive dehydration of the oxime moieties. We employ advanced quantum mechanics/molecular mechanics (QM/MM) simulations, enriched by a two-tiered approach incorporating QM/MM (UB3LYP-6-31G*/OPLS2005) geometry optimization, QM/MM (B3LYP-6-31G*/amberff19sb) steered molecular dynamics simulations, and detailed natural-bond-orbital analyses to decipher the unconventional hydride transfer to nitrogen in both reduction steps and to delineate the role of active site residues as well as of substituents present in the substrates. Our computational results confirm the proposed mechanism and agree well with experimental mutagenesis and enzyme kinetics data. According to our model, the catalysis of OYE involves hydride transfer from the flavin cofactor to the nitrogen atom in oximoketoesters as well as iminoketoesters followed by protonation at the adjacent oxygen or carbon atoms by conserved tyrosine residues and active site water molecules. Two histidine residues play a key role in the polarization and activation of the C=N bond, and conformational changes of the substrate observed along the reaction coordinate underline the crucial importance of dynamic electron delocalization for efficient catalysis.

Catalytic Conversion of Levulinic Acid into 2-Methyltetrahydrofuran: A Review

Biomass-derived furanics play a pivotal role in chemical industries, with 2-methyltetrahydrofuran (2-MTHF), a hydrogenated product of levulinic acid (LA), being particularly significant. 2-MTHF finds valuable applications in the fuel, polymer, and chemical sectors, serving as a key component in P-series biofuel and acknowledged as a renewable solvent for various chemical processes. Numerous research groups have explored catalytic systems to efficiently and selectively convert LA to 2-MTHF, using diverse metal-supported catalysts in different solvents under batch or continuous process conditions. This comprehensive review delves into the impact of metal-supported catalysts, encompassing co-metals and co-catalysts, on the synthesis of 2-MTHF from LA. The article also elucidates the influence of different reaction parameters, such as temperature, type and quantity of hydrogen source, and time. Furthermore, the review provides insights into reaction mechanisms for all documented catalytic systems.

Challenges and Opportunities in the Catalytic Synthesis of Diphenolic Acid and Evaluation of Its Application Potential

Diphenolic acid, or 4,4-bis(4-hydroxyphenyl)pentanoic acid, represents one of the potentially most interesting bio-products obtainable from the levulinic acid supply-chain. It represents a valuable candidate for the replacement of bisphenol A, which is strongly questioned for its toxicological issues. Diphenolic acid synthesis involves the condensation reaction between phenol and levulinic acid and requires the presence of a Brønsted acid as a catalyst. In this review, the state of the art related to the catalytic issues of its synthesis have been critically discussed, with particular attention to the heterogeneous systems, the reference benchmark being represented by the homogeneous acids. The main opportunities in the field of heterogeneous catalysis are deeply discussed, as well as the bottlenecks to be overcome to facilitate diphenolic acid production on an industrial scale. The regioselectivity of the reaction is a critical point because only the p,p'-isomer is of industrial interest; thus, several strategies aiming at the improvement of the selectivity towards this isomer are considered. The future potential of adopting alkyl levulinates, instead of levulinic acid, as starting materials for the synthesis of new classes of biopolymers, such as new epoxy and phenolic resins and polycarbonates, is also briefly considered.

Selective and Robust Ru Catalyst for the Aqueous Phase Aerobic Oxidation of Furfural to 2-Furoic Acid

Synthesis of 2-furoic acid (FURA) via oxidation of furfural (FAL) is vital in evolving the biorefinery concept as FURA has numerous important applications in the pharmaceuticals and optic areas. Though few works on this reaction are done, those are marred with shortcomings such as the nonrecyclability of catalyst, dilute solutions, lower yields, or use of H2O2 as an oxidizing agent. Herein, we report catalytic aqueous phase oxidation of FAL to FURA using molecular oxygen as an oxidizing agent. For the synthesis of FURA, various catalysts with a combination of metal (Pt, Pd, Ru) and supports (carbon, Al2O3) were prepared and characterized by multiple techniques (X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Brunauer-Emmett-Teller (BET), X-ray photoelectron spectroscopy (XPS)). Oxidation of FAL carried out over 5 wt % Ru/C catalyst in the presence of Na2CO3 yielded 83% of FURA at 120 °C and 15 bar oxygen pressure. The catalyst could show potential for reusability as similar activity was achieved after subjecting the spent catalyst to mild reduction treatment (150 °C). Studies on the effects of temperature, pressure, and time could help accomplish enhanced yields of FURA. Additionally, learning about the effect of base (weak/strong/solid) revealed that due to the weak basicity of Na2CO3, higher yields could be achieved by maintaining approximately a pH of 11, which is optimal for suppressing side reactions. Under the given conditions, FURA is stable (>90%) and also adsorption studies divulge that it is immediately removed from the catalyst surface, and hence higher yields could be achieved in our catalytic system. Using the initial rates methodology, an activation energy of 21.91 kJ mol-1 was derived and also a high turn over frequency (TOF) (85.9 h-1) was observed under optimized conditions.

Catalytic hydrothermal deoxygenation of sugarcane bagasse for energy dense bio-oil and aqueous fraction acidogenesis for biohydrogen production

The study focuses on the effective conversion of sugarcane bagasse (SCB) by catalytic deoxygenation using various alkali and metal-based catalysts under N₂ pressure employing water as solvent. The specific influence of catalyst over bio-crude yields (bio-oil and aqueous fraction) including energy recovery ratio was explored. The optimum catalytic condition (Ru/C) resulted in ∼ 70% of bio-crude and 28% of bio-oil with an improved HHV (31.6 MJ/kg) having 11.6% of aliphatic/aromatic hydrocarbons (C₁₀-C₂₀) which can be further upgraded to drop-in fuels. The biocrude composed of 44% of aqueous soluble organic fraction (HTL-AF). Further, the carbon-rich HTL-AF was valorized through acidogenic fermentation to yield biohydrogen (Bio-H₂). The maximum bio-H₂ production of 201 mL/g of TOC conversion (K₂CO₃ catalyst) was observed with 7.7 g/L of VFA. The SCB was valorized in a biorefinery design with the production of fuels and chemical intermediates in a circular chemistry approach.

Further Step in the Transition from Conventional Plasticizers to Versatile Bioplasticizers Obtained by the Valorization of Levulinic Acid and Glycerol

In the last two decades, the use of phthalates has been restricted worldwide due to their well-known toxicity. Nonetheless, phthalates are still widely used for their versatility, high plasticization effect, low cost, and lack of valuable alternatives. This study presents the fully bio-based and versatile glycerol trilevulinate plasticizer (GT) that was obtained by the valorization of glycerol and levulinic acid. The mild-conditions and solvent-free esterification used to synthesize GT was optimized by investigating the product by Fourier transform infrared and NMR spectroscopy. An increasing content of GT, from 10 to 40 parts by weight per hundred parts of resin (phr), was tested with poly(vinyl chloride), poly(3-hydroxybutyrate), poly(3-hydroxybutyrate-co-3-hydroxyvalerate), poly(lactic acid), and poly(caprolactone), which typically present complicated processability and/or mechanical properties. GT produced a significant plasticization effect on both amorphous and semicrystalline polymers, reducing their glass-transition temperature and stiffness, as observed by differential scanning calorimetry measurements and tensile tests. Remarkably, GT also decreased both the melting temperature and crystallinity degree of semicrystalline polymers. Furthermore, GT underwent enzyme-mediated hydrolysis to its initial constituents, envisioning a promising prospective for environmental safety and upcycling. Furthermore, 50% inhibitory concentration (IC₅₀) tests, using mouse embryo fibroblasts, proved that GT is an unharmful alternative plasticizer, which makes it potentially applicable in the biomedical field.

Micro/mesoporous LTL derived materials for catalytic transfer hydrogenation and acid reactions of bio-based levulinic acid and furanics

The biomass-derived platform chemicals furfural and 5-(hydroxymethyl)furfural (HMF) may be converted to α-angelica lactone (AnL) and levulinic acid (LA). Presently, LA (synthesized from carbohydrates) has several multinational market players. Attractive biobased oxygenated fuel additives, solvents, etc., may be produced from AnL and LA via acid and reduction chemistry, namely alkyl levulinates and γ-valerolactone (GVL). In this work, hierarchical hafnium-containing multifunctional Linde type L (LTL) related zeotypes were prepared via top-down strategies, for the chemical valorization of LA, AnL and HMF via integrated catalytic transfer hydrogenation (CTH) and acid reactions in alcohol medium. This is the first report of CTH applications (in general) of LTL related materials. The influence of the post-synthesis treatments/conditions (desilication, dealumination, solid-state impregnation of Hf or Zr) on the material properties and catalytic performances was studied. AnL and LA were converted to 2-butyl levulinate (2BL) and GVL in high total yields of up to ca. 100%, at 200°C, and GVL/2BL molar ratios up to 10. HMF conversion gave mainly the furanic ethers 5-(sec-butoxymethyl)furfural and 2,5-bis(sec-butoxymethyl)furan (up to 63% total yield, in 2-butanol at 200°C/24 h). Mechanistic, reaction kinetics and material characterization studies indicated that the catalytic results depend on a complex interplay of different factors (material properties, type of substrate). The recovered-reused solids performed steadily.

Comparative appraisal of nutrient recovery, bio-crude, and bio-hydrogen production using Coelestrella sp. in a closed-loop biorefinery

A closed loop algal-biorefinery was designed based on a three-stage integration of dairy wastewater (DWW) treatment, hydrothermal liquefaction (HTL) of defatted algal biomass, and acidogenic process in a semi-synthetic framework. Initially, Coelestrella sp SVMIICT5 was grown in a 5 L photo-bioreactor and scaled up to a 50 L flat-panel photo-bioreactor using DWW. The microalgal growth showed higher photosynthetic efficiency, resulting in a biomass growth of 3.2 g/L of DCW with 87% treatment efficiency. The biomolecular composition showed 26% lipids with a good fatty acid profile (C12-C21) as well as carbohydrate (24.9%) and protein (31.8%) content. In the second stage, the de-oiled algal biomass was valorized via HTL at various temperatures (150°C, 200°, and 250°C) and reaction atmospheres (N2 and H2). Among these, the 250°C (H2) condition showed a 52% bio-crude fraction and an HHV of ∼29.47 MJ/kg (bio-oil) with a saturated hydrocarbon content of 64.3% that could be further upgraded to jet fuels. The energy recovery (73.01%) and elemental enrichment (carbon; 65.67%) were relatively greater in H2 compared to N2 conditions. Finally, dark fermentation of the complex-structured HTL-AF stream resulted in a total bio-H2 production of 231 ml/g of TOC with a 63% treatment efficiency. Life cycle analysis (LCA) was also performed for the mid-point and damage categories to assess the sustainability of the integrated process. Thus, the results of this study demonstrated comprehensive wastewater treatment and valorization of de-oiled algal biomass for chemical/fuel intermediates in the biorefinery context by low-carbon processes.

Catalytic valorisation of various paper wastes into levulinic acid, hydroxymethylfurfural, and furfural: Influence of feedstock properties and ferric chloride

Lignocellulosic paper waste constitutes a major waste stream globally, which should be valorised for chemical production. However, paper properties (e.g., feedstock composition, cellulosic crystallinity, and thermal stability/degradability) vary with raw materials and pulping processes. This study investigated levulinic acid (LA), hydroxymethylfurfural (HMF), and furfural production by H₂SO₄ and FeCl₃ catalysed conversion of nine types of paper wastes in a green solvent system (1:1 γ-valerolactone/water). At 160-180 °C for 1-20 min, ∼23-27 wt% LA yield was achieved from sanitary papers, tracing/parchment paper, and paper food box mainly containing crystalline cellulose, while a lower LA yield (∼10-20 wt%) was obtained from other paper wastes with high contents of ash and lignin. A higher selectivity towards HMF (∼12 mol%) was achieved in the presence of FeCl₃. A furfural yield of ∼ 4-7.5 wt% was also obtained from the hemicellulose content. This study elucidates crucial factors and desirable characteristics of paper waste for catalytic valorisation.

Experimental and Kinetic Modeling of Galactose Valorization to Levulinic Acid

Levulinic acid, a versatile chemical building block, was derived from C6-sugar galactose using sulfuric acid as the catalyst. Galactose is monosaccharide of polysaccharides constituent that is mostly contained in third generation biomass, macro-microalgae. It currently receives high attention to be a source of renewable feedstock. The effect of temperature, catalyst concentration and initial substrate loadings were studied for 60 min, in the temperature range of 150–190 °C, acid concentration of 0.25–0.75 M and initial substrate loading of 0.05–0.25 M. The highest levulinic acid yield of 40.08 wt% was achieved under the following conditions: 0.05 M galactose, 0.75 M acid concentration, 170 °C temperature, and 40 min reaction time. The kinetic model was developed by first order pseudo-irreversible reaction. The results showed that the proposed model could capture the experimental data well. These results suggested that galactose, derived from macro- and micro-algae, can potentially be converted and applied for platform chemicals. Copyright © 2022 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Computer-designed repurposing of chemical wastes into drugs

As the chemical industry continues to produce considerable quantities of waste chemicals^1,2, it is essential to devise 'circular chemistry'^3-8 schemes to productively back-convert at least a portion of these unwanted materials into useful products. Despite substantial progress in the degradation of some classes of harmful chemicals⁹, work on 'closing the circle'-transforming waste substrates into valuable products-remains fragmented and focused on well known areas^10-15. Comprehensive analyses of which valuable products are synthesizable from diverse chemical wastes are difficult because even small sets of waste substrates can, within few steps, generate millions of putative products, each synthesizable by multiple routes forming densely connected networks. Tracing all such syntheses and selecting those that also meet criteria of process and 'green' chemistries is, arguably, beyond the cognition of human chemists. Here we show how computers equipped with broad synthetic knowledge can help address this challenge. Using the forward-synthesis Allchemy platform¹⁶, we generate giant synthetic networks emanating from approximately 200 waste chemicals recycled on commercial scales, retrieve from these networks tens of thousands of routes leading to approximately 300 important drugs and agrochemicals, and algorithmically rank these syntheses according to the accepted metrics of sustainable chemistry^17-19. Several of these routes we validate by experiment, including an industrially realistic demonstration on a 'pharmacy on demand' flow-chemistry platform²⁰. Wide adoption of computerized waste-to-valuable algorithms can accelerate productive reuse of chemicals that would otherwise incur storage or disposal costs, or even pose environmental hazards.

Inorganic Salt Catalysed Hydrothermal Carbonisation (HTC) of Cellulose

The presence of inorganic salts either as part of the substrate or added to the reaction medium are known to significantly affect the reaction pathways during hydrothermal carbonisation (HTC) of biomass. This work aims to understand the influence of salts on hydrothermal carbonisation by processing cellulose in the presence of one or more inorganic salts with different valency. Batch experiments and Differential Scanning Calorimetry were used to investigate the change in reaction pathways during hydrothermal conversion. The effect of salts on the rate of HTC of cellulose can be correlated with the Lewis acidity of the cation and the basicity of the anion. The effect of the anion was more pH-dependent than the cation because it can protonate during the HTC process as organic acids are produced. The introduction of salts with Lewis acidity increases the concentration of low molecular weight compounds in the process water. The addition of a second salt can influence the catalytic effect of the first salt resulting in greater levulinic acid yields at the expense of hydrochar formation. Salts also play an important role in cellulose dissolution and can be used to modify the yield and composition of the hydrochars.

Kinetic Study of Levulinic Acid from Spirulina platensis Residue

Microalgae have the potential to emerge as renewable feedstocks to replace fossil resources in producing biofuels and chemicals. Levulinic acid is one of the most promising substances which may serve as chemical building blocks. This work investigated the use of Spirulina platensis residue (solid residue after lipids extraction) to produce LA via acid hydrolysis reaction. In this study, Spirulina platensis residue was set to have a solid-liquid ratio of 5% (w/v). The effect of process parameters on the Spirulina platensis residue to levulinic acid hydrolysis reaction was observed at temperatures ranging from 140 to 180 °C under four acid concentrations, i.e., 0.25, 0.5, 0.8, and 1 M. A simplified kinetic model was also developed to describe the behavior of Spirulina platensis residue conversion to levulinic acid, based on the pseudo-homogeneous-irreversible-1^st order reaction. The results showed that the proposed model could capture the experimental data well. The reaction network also considered involvement of intermediate products namely glucose and 5-hydroxymethylfurfural. The results showed that Spirulina platensis residue, with acid catalysts, can be used to produce levulinic acid, and the kinetic model can provide useful information for understanding the Spirulina platensis residue to levulinic acid hydrolysis reaction.

Catalytic Production of Levulinic and Formic Acids from Fructose over Superacid ZrO2–SiO2–SnO2 Catalyst

Catalytic conversion of fructose to levulinic and formic acids over tin-containing superacid (H0 = −14.52) mixed oxide was studied. Mesoporous ZrO2–SiO2–SnO2 (Zr:Si:Sn = 1:2:0.4) was synthesized by the sol–gel method. The fructose transformation was carried out in a rotated autoclave at 160–190 °C for 1–5 h using a 20 wt.% aqueous solution. The results showed that doping ZrO2–SiO2 samples with Sn4+ ions improved both fructose conversion and selectivity toward levulinic and formic acids. Under optimal conditions of 180 °C, 3.5 h and fructose to catalyst weight ratio 20:1, levulinic and formic acids yields were 80% and 90%, respectively, at complete fructose conversion. At this, humic substances formed in the quantity of 10 wt.% based on the target products.

Levulinic Acid Production from Macroalgae: Production and Promising Potential in Industry

The development of macroalgal biorefinery products as an alternative source of renewable fuels is an opportunity to solve the dependence on fossil fuels. Macroalgae is a potential biomass that can be developed as a raw material for producing platform chemicals such as levulinic acid (LA). In the industrial sector, LA is among the top 12 biomass-derived feedstocks designated by the U.S. Department of Energy as a high-value chemical. Several studies have been conducted on the production of LA from terrestrial-based biomass, however, there is still limited information on its production from macroalgae. The advantages of macroalgae over terrestrial and other biomasses include high carbohydrate and biomass production, less cultivation cost, and low lignin content. Therefore, this study aims to investigate the potential and challenge of producing LA from macroalgae in the industrial sector and determine its advantages and disadvantages compared with terrestrial biomass in LA production. In this study, various literature sources were examined using the preferred reporting items for systematic reviews and meta-analyses (PRISMA) method to identify, screen, and analyze the data of the published paper. Despite its advantages, there are some challenges in making the production of levulinic acid from macroalgae feasible for development at the industrial scale. Some challenges such as sustainability of macroalgae, the efficiency of pretreatment, and hydrolysis technology are often encountered during the production of levulinic acid from macroalgae on an industrial scale.

A review on solid acid catalysis for sustainable production of levulinic acid and levulinate esters from biomass derivatives

Biomass is a kind of renewable and abundant resource that can be seen as an important candidate to solve the energy crisis. Levulinic acid (LA) and levulinate esters (LEs) have been widely researched as biomass-based platform compounds. In recent years, efficient, green, and environment-friendly solid acid catalysts have been developed for the fast production and resolution of the problems, such as low yield, high equipmental requirements, and difficulty in product separation, in the preparation of LA and LE from biomass. In this paper, the preparation routes of LA and LEs from various raw materials are introduced, and the solid acid catalysts involved in their production are emphatically reviewed. The challenges and prospects in LA and LE production from biomass are proposed to achieve a more economical and energy efficient process with the concept of sustainable development in the future.

A Landscape of Lignocellulosic Biopolymer Transformations into Valuable Molecules by Heterogeneous Catalysis in C'Durable Team at IRCELYON

This review article highlights part of the research activity of the C’Durable team at IRCELYON in the field of sustainable chemistry. This review presents a landscape of the work performed on the valorization of lignocellulosic biopolymers. These studies intend to transform cellulose, hemicellulose and lignin into valuable molecules. The methodology usually consists in evaluating the behavior of the biopolymers in the absence of catalyst under various conditions (solvent, temperature), and then to assess the influence of a catalyst, most often a heterogeneous catalyst, on the reactivity. The most significant results obtained on the upgrading of cellulose and lignin, which have been mainly investigated in the team, will be presented with an opening on studies involving raw lignocellulose.

Optimizing acid hydrolysis for monosaccharide compositional analysis of Nostoc cf. linckia acidic exopolysaccharide

The exact estimation of monosaccharide composition is important in the primary structure elucidation of polysaccharides. An acid hydrolysis is usually performed for glycosidic bonds cleavage and releasing of monosaccharides. In this study, optimal conditions of total acid hydrolysis using trifluoroacetic acid (TFA) of acidic lactylated Nostoc cf. linckia exopolysaccharide (EPS) were investigated by NMR spectroscopy. Results of a series of experiments with modified acid concentration, temperature and time of hydrolysis, have shown 2 M TFA, 110 °C, 3 h as the most optimal. The stability of EPS monosaccharide components was also explored. Low stability was found at all tested conditions already during the first hour of hydrolysis; all neutral monosaccharides were degraded from 25% to 40% and glucuronic acid to 75%. NMR, contrary to standard techniques used in monosaccharide compositional analysis (HPLC, HPAEC), allowed simultaneous quantification of all GlcA forms; the free one, that one linked in oligosaccharides, as well as GlcA degradation product γ-lactone. NMR as detection method improves information about uronic acid content in EPS.

Sustainable Exploitation of Residual Cynara cardunculus L. to Levulinic Acid and n-Butyl Levulinate

Hydrolysis and butanolysis of lignocellulosic biomass are efficient routes to produce two valuable bio-based platform chemicals, levulinic acid and n-butyl levulinate, which find increasing applications in the field of biofuels and for the synthesis of intermediates for chemical and pharmaceutical industries, food additives, surfactants, solvents and polymers. In this research, the acid-catalyzed hydrolysis of the waste residue of Cynara cardunculus L. (cardoon), remaining after seed removal for oil exploitation, was investigated. The cardoon residue was employed as-received and after a steam-explosion treatment which causes an enrichment in cellulose. The effects of the main reaction parameters, such as catalyst type and loading, reaction time, temperature and heating methodology, on the hydrolysis process were assessed. Levulinic acid molar yields up to about 50 mol % with levulinic acid concentrations of 62.1 g/L were reached. Moreover, the one-pot butanolysis of the steam-exploded cardoon with the bio-alcohol n-butanol was investigated, demonstrating the direct production of n-butyl levulinate with good yield, up to 42.5 mol %. These results demonstrate that such residual biomass represent a promising feedstock for the sustainable production of levulinic acid and n-butyl levulinate, opening the way to the complete exploitation of this crop.

Emergent Approaches to Efficient and Sustainable Polyhydroxyalkanoate Production

Petroleum-derived plastics dominate currently used plastic materials. These plastics are derived from finite fossil carbon sources and were not designed for recycling or biodegradation. With the ever-increasing quantities of plastic wastes entering landfills and polluting our environment, there is an urgent need for fundamental change. One component to that change is developing cost-effective plastics derived from readily renewable resources that offer chemical or biological recycling and can be designed to have properties that not only allow the replacement of current plastics but also offer new application opportunities. Polyhydroxyalkanoates (PHAs) remain a promising candidate for commodity bioplastic production, despite the many decades of efforts by academicians and industrial scientists that have not yet achieved that goal. This article focuses on defining obstacles and solutions to overcome cost-performance metrics that are not sufficiently competitive with current commodity thermoplastics. To that end, this review describes various process innovations that build on fed-batch and semi-continuous modes of operation as well as methods that lead to high cell density cultivations. Also, we discuss work to move from costly to lower cost substrates such as lignocellulose-derived hydrolysates, metabolic engineering of organisms that provide higher substrate conversion rates, the potential of halophiles to provide low-cost platforms in non-sterile environments for PHA formation, and work that uses mixed culture strategies to overcome obstacles of using waste substrates. We also describe historical problems and potential solutions to downstream processing for PHA isolation that, along with feedstock costs, have been an Achilles heel towards the realization of cost-efficient processes. Finally, future directions for efficient PHA production and relevant structural variations are discussed.

Simultaneous quantification of total carbohydrate and protein amounts from aqueous solutions by the sulfuric acid ultraviolet absorption method (SA-UV method)

Based on the sulfuric acid-ultraviolet assay (SA-UV, developed by Albalasmeh et al., 2013), we have further expanded this method for the simultaneous quantification of saccharides (carbohydrates) and proteins by ultraviolet spectrophotometry. The absorbance of saccharides depends on the formation of furfurals by dehydration in the presence of concentrated sulfuric acid, whereas proteins are unaffected and can be quantified by UV active peptide bonds and aromatic amino acid residues. In saccharide/protein mixtures the SA-UV assay offers a good alternative and substitutes the need for two different methods, like the phenol-sulfuric acid (PSA, developed by DuBois et al., 1951) and bicinchoninic acid (BCA, developed by Smith et al., 1985) assays. For the development of this method, we used glucose and BSA as model substrates and performed a method validation in terms of linearity, LOD, LOQ, accuracy, and precision. Simultaneous quantification in glucose/BSA mixtures is possible down to 20 mg/L from 30 μL sample volumes, and even low content mixtures with concentrations down to 2 mg/L can appropriately be quantified from higher volumes by an evaporation technique.

Synergistic Catalytic Effect of Sulphated Zirconia—HCl System for Levulinic Acid and Solid Residue Production Using Microwave Irradiation

The synergistic conversion of Miscanthus xGiganteous with sulphated zirconia and dilute hydrochloric acid was investigated. The sulphated zirconia was prepared using H2SO4 impregnation and characterised using X-ray Diffraction (XRD), Energy-dispersive X-ray (EDX), Scanning Electron Miscroscope (SEM) spectroscopy and nitrogen adsorption–desorption measurements. The microwave-assisted reaction was evaluated at various temperatures, reaction times and catalyst-to-biomass ratios, with and without the presence of trace HCl in the solution medium for the conversion of Miscanthus xGiganteous to levulinic acid. The highest levulinic acid yield of 63.8% was achieved at 160 °C, 80 min and a 2:1 catalyst-to-biomass ratio, with 10 mM HCl. The catalyst recyclability was investigated with and without calcination, finding that significant humin deposition on the catalyst surface likely caused catalyst deactivation. The post-reaction solid residue was also characterised using SEM, EDX, XRD, elemental composition and nitrogen adsorption–desorption measurements. Findings indicate that this residue could potentially be used as a soil amendment or as a fuel source. The synergistic conversion of real lignocellulosic biomass with sulphated zirconia and trace hydrochloric acid showed remarkable promise and should be investigated further.

Technical Evaluation of a Levulinic Acid Plant Based on Biomass Transformation under Techno-Economic and Exergy Analyses

Levulinic acid (LA) recently has attracted much attention as a promising biorefinery platform due to its potential to be economical and sustainable. This paper addresses technical, techno-economic, and exergetic analyses of an industrial LA production via acid-catalyzed dehydration. The process was simulated through Aspen Plus, considering a processing capacity of 15,175.60 kg/h of banana empty fruit bunches. The global productivity yield was 25.56%, producing 3883.13 kg/h of LA. The techno-economic analysis evidenced that this process may be an attractive alternative for biomass valorization, considering the obtained financial results. This process's total production cost was 0.178 $USD per kilogram of biomass and a total annualized cost of $USD 29,163,638.95. Exergy analysis revealed that this process had an irreversibility rate of 1.48 × 10⁵ MJ/h. The pretreatment stage presented the lowest exergetic efficiency. Globally, the exergy efficiency was 53.76%, which is within the reported results for analogous biomass transformation processes.

Bio-Based Cycloalkanes: The Missing Link to High-Performance Sustainable Jet Fuels

The development of sustainable energy solutions that reduce global carbon emissions, while maintaining high living standards, is one of the grand challenges of the current century. Transportation fuels are critical to economic development, globalization, and the advancement of society. Although ground vehicles and small aircraft are beginning a slow transition toward electric propulsion with energy sourced from solar radiation or wind, the extreme power requirements of jet aircraft require a more concentrated source of energy that is conveniently provided by liquid hydrocarbon fuels. This Review describes recent efforts to develop efficient routes for the conversion of crude biomass sources (e. g., lignocellulose) to cycloalkanes. These cycloalkanes impart advantageous properties to jet fuels, including increased density, higher volumetric heat of combustion, and enhanced operability. The combination of bio-based cycloalkanes and synthetic paraffinic kerosenes allows for the preparation of 100 % bio-based fuels that can outperform conventional petroleum-based fuels. In this Review methods are described that convert biomass-derived small molecules, including furfural, furfuryl alcohol, 5-hydroxymethylfurfural, cyclic ketones, phenolics, acyclic ketones, cyclic alcohols, furans, esters, and alkenes to high-density cycloalkanes. In addition to describing the chemical transformations and catalysts that have been developed to efficiently produce various cycloalkanes, this Review includes summaries of key fuel properties, which highlight the ability to generate fuels with customized performance metrics. This work is intended to inspire other researchers to study the conversion of sustainable feedstocks to full-performance aviation fuels. An acceleration of this research is critical to reducing the carbon footprint of commercial and military aviation on a timescale that will help blunt the impacts of global warming.

Direct Alcoholysis of Carbohydrate Precursors and Real Cellulosic Biomasses to Alkyl Levulinates: A Critical Review

Alkyl levulinates (ALs) represent outstanding bio-fuels and strategic bio-products within the context of the marketing of levulinic acid derivatives. However, their synthesis by acid-catalyzed esterification of pure levulinic acid, or by acid-catalyzed alcoholysis of furfuryl alcohol, although relatively simple, is still economically disadvantageous, due to the high costs of the pure precursors. The direct one-pot alcoholysis of model C6 carbohydrates and raw biomass represents an alternative approach for the one-step synthesis of ALs. In order to promote the market for these bio-products and, concurrently, the immediate development of new applications, it is necessary to speed up the intensification of their production processes, and this important achievement is onlypossible by using low-cost or, even better, waste biomasses, as starting feedstocks. This review provides an overview of the most recent and promising advances on the one-pot production of ALs from model C6 carbohydrates and real biomasses, in the presence of homogeneous or heterogeneous acid catalysts. The use of model C6 carbohydrates allows for the identification of the best obtainable ALs yields, resulting in being strategic for the development of new smart catalysts, whose chemical properties must be properly tuned, taking into account the involved reaction mechanism. On the other hand, the transition to the real biomass now represents a necessary choice for allowing the next ALs production on a larger scale. The improvement of the available synthetic strategies, the use of raw materials and the development of new applications for ALs will contribute to develop more intensified, greener, and sustainable processes.

Valorization of thermochemical conversion of lipid-extracted microalgae to levulinic acid

Scenedesmus obliquus, a green microalga of the class Chlorophyceae, has been used to produce biofuels. However, limited research has been reported on platform chemicals that use microalgae as biomass to replace fossil sources. This paper reports on the investigation of levulinic acid (LA) production from lipid-extracted S. obliquus with an acid-catalyzed thermochemical conversion using a statistical experimental approach. For the reaction factors, the highest effect on LA yield resulted from catalyst concentration. The optimized LA yield of 45.63 wt% (70.7 mol%) was achieved with 5 wt% lipid-extracted microalgae and reaction factors of 0.85 M HCl as a catalyst at 180 °C for 10 min. Also, the LA yield as a function of the combined severity factor followed a sigmoid curve. High LA yield resulted from combined severity factors greater than 3.4. These results indicate that the production of platform chemicals may be possible using microalgae feedstocks and thermochemical conversion.

Enhancement of Galactose Uptake from Kappaphycus alvarezii Hydrolysate Using Saccharomyces cerevisiae Through Overexpression of Leloir Pathway Genes

A total 42.68 g/L monosaccharide with 0.10 g/L HMF was obtained from 10% (w/v) Kappaphycus alvarezii with thermal acid hydrolysis using 350 mM HNO₃ at 121 °C for 60 min and enzymatic saccharification with a 1:1 mixture of Viscozyme L and Celluclast 1.5 L for 72 h. To enhance the galactose utilization rate, fermentation was performed with overexpression of GAL1 (galactokinase), GAL7 (galactose-1-phosphate uridyltransferase), GAL10 (UDP-glucose-4-epimerase), and PGM2 (phosphoglucomutase 2) in Saccharomyces cerevisiae CEN.PK2 using CCW12 as a strong promoter. Among the strains, the overexpression of PGM2 showed twofold high galactose utilization rate (UR_gal) and produced ethanol 1.4-fold more than that of the control. Transcriptional analysis revealed the increase of PGM2 transcription level leading to enhance glucose-6-phosphate and fructose-6-phosphate and plays a key role in ensuring a higher glycolytic flux in the PGM2 strain. This finding shows particular importance in biofuel production from seaweed because galactose is one of the major monosaccharides in seaweeds such as K. alvarezii.

Production of Levulinic Acid from Cellulose and Cellulosic Biomass in Different Catalytic Systems

The reasonable and effective use of lignocellulosic biomass is an important way to solve the current energy crisis. Cellulose is abundant in nature and can be hydrolyzed to a variety of important energy substances and platform compounds—for instance, glucose, 5-hydroxymethylfurfural (HMF), levulinic acid (LA), etc. As a chemical linker between biomass and petroleum processing, LA has become an ideal feedstock for the formation of liquid fuels. At present, some problems such as low yield, high equipment requirements, difficult separation, and serious environmental pollution in the production of LA from cellulose have still not been solved. Thus, a more efficient and green catalytic system of this process for industrial production is highly desired. Herein, we focus on the reaction mechanism, pretreatment, and catalytic systems of LA from cellulose and cellulosic biomass, and a series of existing technologies for producing LA are reviewed. On the other hand, the industrial production of LA is discussed in depth to improve the yield of LA and make the process economical and energy efficient. Additionally, practical suggestions for the enhancement of the stability and efficiency of the catalysts are also proposed. The use of cellulose to produce LA is consistent with the concept of sustainable development, and the dependence on fossil resources will be greatly reduced through the realization of this process route.

Hydrothermal liquefaction of biogenic municipal solid waste under reduced H2 atmosphere in biorefinery format

Municipal solid waste (MSW), an inexorable by-product of anthropogenic activities composes of nearly 50% of the organic (biogenic) fraction. Hydrothermal liquefaction (HTL) was studied to facilitate thermal depolymerization of organic fraction of MSW to biocrude at sub-critical region of water (200 °C; 100 bar pressure) employing H₂ induced reducing conditions. Food, vegetable, and composite wastes were evaluated as feedstocks to produce HTL derivatives in the form of liquor (biocrude and aqueous phase), biochar and bio-gas. The biocrude (HTL_OF) showed middle oil as major fraction along with C₆-C₂₂ compounds. Composite waste resulted in relatively higher yield of biocrude fraction. The aqueous phase (HTL_AF) documented the presence of reducing sugars, sotolon and furfurals as major fraction. Biochar (HTL_BC) composition showed maximum carbon fraction followed by hydrogen and oxygen. H₂ induced reduced condition facilitated conversion of the biogenic MSW at relatively lower input conditions to various biobased fractions cohesively addressing the basic biorefinery requirement.

2-Methyloxolane (2-MeOx) as Sustainable Lipophilic Solvent to Substitute Hexane for Green Extraction of Natural Products. Properties, Applications, and Perspectives

This review presents a complete picture of current knowledge on 2-methyloxolane (2-MeOx), a bio-based solvent for the extraction of natural products and food ingredients. It provides the necessary background about the properties of 2-MeOx, not only its solvent power and extraction efficiency, but its detailed toxicological profile and environmental impacts are discussed. We compared 2-MeOx with hexane which is the most used petroleum-based solvent for extraction of lipophilic natural products. The final part focuses on successful industrial transfer, including technologic, economic, and safety impacts. The replacement of petroleum-based solvents is a hot research topic, which affects several fields of modern plant-based chemistry. All the reported applications have shown that 2-MeOx is an environmentally and economically viable alternative to conventional petroleum-based solvents for extraction of lipophilic foodstuff and natural products.

One-Pot Alcoholysis of the Lignocellulosic Eucalyptus nitens Biomass to n-Butyl Levulinate, a Valuable Additive for Diesel Motor Fuel

The present investigation represents a concrete example of complete valorization of Eucalyptus nitens biomass, in the framework of the circular economy. Autohydrolyzed-delignified Eucalyptus nitens was employed as a cheap cellulose-rich feedstock in the direct alcoholysis to n-butyl levulinate, adopting n-butanol as green reagent/reaction medium, very dilute sulfuric acid as a homogeneous catalyst, and different heating systems. The effect of the main reaction parameters to give n-butyl levulinate was investigated to check the feasibility of this reaction and identify the coarse ranges of the main operating variables of greater relevance. High n-butyl levulinate molar yields (35–40 mol%) were achieved under microwave and traditional heating, even using a very high biomass loading (20 wt%), an eligible aspect from the perspective of the high gravity approach. The possibility of reprocessing the reaction mixture deriving from the optimized experiment by the addition of fresh biomass was evaluated, achieving the maximum n-butyl levulinate concentration of about 85 g/L after only one microwave reprocessing of the mother liquor, the highest value hitherto reported starting from real biomass. The alcoholysis reaction was further optimized by Response Surface Methodology, setting a Face-Centered Central Composite Design, which was experimentally validated at the optimal operating conditions for the n-butyl levulinate production. Finally, a preliminary study of diesel engine performances and emissions for a model mixture with analogous composition to that produced from the butanolysis reaction was performed, confirming its potential application as an additive for diesel fuel, without separation of each component.

Synthesis and Sustainability Evaluation of a Lignocellulosic Multifeedstock Biorefinery Considering Technical Performance Indicators

Nowadays, green-chemistry principles offer an approach that fits to ensure chemical process sustainability by the use of low-cost renewable raw materials, waste prevention, inherent safer designs, among others. Based on this motivation, this study presents a novel methodology for sustainable process design that comprises the synthesis of a multifeedstock optimal biorefinery under simultaneous optimization of economic and environmental targets and further sustainability evaluation using the sustainability weighted return on investment metric (SWROIM). The first step of the proposed method is the formulation of an optimization model to generate the most suitable process alternatives. The model took into account various biomasses as available raw materials for production of ethanol, butanol, succinic acid, among others. Process technologies such as fermentation, anaerobic digestion, gasification, among others, were considered for biorefinery design. Once the model synthesizes the optimal biorefinery, we used environmental, safety, economic, and energy analyses to assess the process, which is a case study for north Colombia. Process simulation generated the data needed (extended mass and energy balances, property estimation, and modeling of downstream) to develop the process analysis stage via the Aspen Plus software. Results for the environmental and economic analyses showed that the assumption considered to solve the optimization problem was adequate, yielding promising environmental and economic outcomes. Finally, the overall sustainability evaluation showed a SWROIM of 27.29%, indicating that the case study showed higher weighted performance compared to the return on investment (ROI) metric of 14.33%.

Influence of green solvent on levulinic acid production from lignocellulosic paper waste

Lignocellulosic wastes constitute a significant portion of the municipal solid waste, which should be valorised for the synthesis of value-added chemicals to achieve circular bioeconomy. This study evaluates the use of γ-valerolactone (GVL) and acetone as green co-solvents to produce levulinic acid (LA) from lignocellulosic paper towel waste at different temperatures using dilute H₂SO₄. At the highest reaction temperature (200 °C), H₂O-only system achieved ~15 Cmol% of LA at maximum. while GVL/H₂O and acetone/H₂O co-solvent systems enhanced the depolymerisation of paper towel waste and the subsequent conversion to LA, with the highest yield amounted to ~32 Cmol%. Acetone/H₂O solvent system generated ~17 Cmol% LA at a lower temperature (180 °C), while higher temperature induced polymerisation of soluble sugars and intermediates, hindering further conversion to LA. In contrast, the availability of soluble sugars was higher in the GVL/H₂O system, which favoured the production of LA at higher temperatures.

Lipase-catalysed polycondensation of levulinic acid derived diol-diamide monomers: access to new poly(ester-co-amide)s

A new family of biobased poly(ester-co-amide)s is reported from the enzymatic polycondensation of a library of levulinic acid derived diol-diamide monomers with diesters.

Making natural products from renewable feedstocks: back to the roots?

This review highlights the utilization of biomass-derived building blocks in the total synthesis of natural products.