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Feng S, Li Z, Shen B, Yuan P, Ma J, Wang Z, Kong W. An overview of the deactivation mechanism and modification methods of the SCR catalysts for denitration from marine engine exhaust. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2022; 317:115457. [PMID: 35751261 DOI: 10.1016/j.jenvman.2022.115457] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/20/2021] [Revised: 11/27/2021] [Accepted: 05/28/2022] [Indexed: 06/15/2023]
Abstract
Selective catalytic reduction (SCR) technology is currently the most effective deNOx technology and has broad application prospects. Moreover, there is a large NOx content in marine engine exhaust. However, the marine engine SCR catalyst will be affected by heavy metals, SO2, H2O(g), hydrocarbons (HC) and particulate matter (PM) in the exhaust, which will hinder the removal of NOx via SCR. Furthermore, due to the high loading operation of the marine engine and the regeneration of the diesel particulate filter (DPF), the exhaust temperature of the engine may exceed 600 °C, which leads to sintering of the SCR catalysts. Therefore, the development of new catalysts with good tolerances to the above emissions and process parameters is of great significance for further reducing NOx from marine engines. In this work, we first elaborate on the mechanism of the SCR catalyst poisoning caused by marine engine emissions, as well as the working mechanism of SCR catalysts affected by the engine exhaust temperature. Second, we also summarize the current technologies for improving the properties of SCR catalysts with the aim of enhancing the resistance and stability under complex working conditions. Finally, the challenges and perspectives associated with the performance optimization and technology popularization of marine SCR systems are discussed and proposed further. Consequently, this review may provide a valuable reference and inspiration for the development of catalysts and improvement in the denitration ability of SCR systems matched with marine engines.
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Affiliation(s)
- Shuo Feng
- School of Energy and Environmental Engineering, Tianjin Key Laboratory of Clean Energy and Pollution Control, Hebei University of Technology, Tianjin, 300401, China
| | - Zhaoming Li
- School of Energy and Environmental Engineering, Tianjin Key Laboratory of Clean Energy and Pollution Control, Hebei University of Technology, Tianjin, 300401, China
| | - Boxiong Shen
- School of Energy and Environmental Engineering, Tianjin Key Laboratory of Clean Energy and Pollution Control, Hebei University of Technology, Tianjin, 300401, China.
| | - Peng Yuan
- School of Energy and Environmental Engineering, Tianjin Key Laboratory of Clean Energy and Pollution Control, Hebei University of Technology, Tianjin, 300401, China; School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin, 300130, China.
| | - Jiao Ma
- School of Energy and Environmental Engineering, Tianjin Key Laboratory of Clean Energy and Pollution Control, Hebei University of Technology, Tianjin, 300401, China
| | - Zhuozhi Wang
- School of Energy and Environmental Engineering, Tianjin Key Laboratory of Clean Energy and Pollution Control, Hebei University of Technology, Tianjin, 300401, China
| | - Wenwen Kong
- School of Energy and Environmental Engineering, Tianjin Key Laboratory of Clean Energy and Pollution Control, Hebei University of Technology, Tianjin, 300401, China
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Enhancement of low-temperature NH3-SCR catalytic activity and H2O & SO2 resistance over commercial V2O5-MoO3/TiO2 catalyst by high shear-induced doping of expanded graphite. Catal Today 2021. [DOI: 10.1016/j.cattod.2020.04.051] [Citation(s) in RCA: 24] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Improving the Performance of Gd Addition on Catalytic Activity and SO2 Resistance over MnOx/ZSM-5 Catalysts for Low-Temperature NH3-SCR. Catalysts 2021. [DOI: 10.3390/catal11030324] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022] Open
Abstract
SO2 poisoning is a great challenge for the practical application of Mn-based catalysts in low-temperature selective catalytic reduction (SCR) reactions of NOx with NH3. A series of Gadolinium (Gd)-modified MnOx/ZSM-5 catalysts were synthesized via a citric acid–ethanol dispersion method and evaluated by low-temperature NH3-SCR. Among them, the GdMn/Z-0.3 catalyst with the molar ratio of Gd/Mn of 0.3 presented the highest catalytic activity, in which a 100% NO conversion could be obtained in the temperature range of 120–240 °C. Furthermore, GdMn/Z-0.3 exhibited good SO2 resistance compared with Mn/Z in the presence of 100 ppm SO2. The results of Brunauer–Emmett–Teller (BET), X-ray photoelectron spectroscopy (XPS), temperature-programmed reduction of H2 (H2-TPR) and temperature-programmed desorption of NH3 (NH3-TPD) illustrated that such catalytic performance was mainly caused by large surface area, abundant Mn4+ and surface chemisorbed oxygen species, strong reducibility and the suitable acidity of the catalyst. The in situ diffuse reflectance infrared Fourier transform spectra (DRIFTS) results revealed that the addition of Gd greatly inhibited the reaction between the SO2 and MnOx active sites to form bulk manganese sulfate, thus contributing to high SO2 resistance. Moreover, in situ DRIFTS experiments also shed light on the mechanism of low-temperature SCR reactions over Mn/Z and GdMn/Z-0.3, which both followed the Langmuir–Hinshelwood (L–H) and Eley–Rideal (E–R) mechanism.
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A Critical Review of Recent Progress and Perspective in Practical Denitration Application. Catalysts 2019. [DOI: 10.3390/catal9090771] [Citation(s) in RCA: 23] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022] Open
Abstract
Nitrogen oxides (NOx) represent one of the main sources of haze and pollution of the atmosphere as well as the causes of photochemical smog and acid rain. Furthermore, it poses a serious threat to human health. With the increasing emission of NOx, it is urgent to control NOx. According to the different mechanisms of NOx removal methods, this paper elaborated on the adsorption method represented by activated carbon adsorption, analyzed the oxidation method represented by Fenton oxidation, discussed the reduction method represented by selective catalytic reduction, and summarized the plasma method represented by plasma-modified catalyst to remove NOx. At the same time, the current research status and existing problems of different NOx removal technologies were revealed and the future development prospects were forecasted.
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Huang J, Huang H, Jiang H, Liu L. The promotional role of Nd on Mn/TiO2 catalyst for the low-temperature NH3‑SCR of NOx. Catal Today 2019. [DOI: 10.1016/j.cattod.2018.07.031] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Byproduct Analysis of SO2 Poisoning on NH3-SCR over MnFe/TiO2 Catalysts at Medium to Low Temperatures. Catalysts 2019. [DOI: 10.3390/catal9030265] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023] Open
Abstract
The byproducts of ammonia-selective catalytic reduction (NH3-SCR) process over MnFe/TiO2 catalysts under the conditions of both with and without SO2 poisoning were analyzed. In addition to the NH3-SCR reaction, the NH3 oxidation and the NO oxidation reactions were also evaluated at temperatures of 100–300 °C to clarify the reactions occurred during the SCR process. The results indicated that major byproducts for the NH3 oxidation and NO oxidation tests were N2O and NO2, respectively, and their concentrations increased as the reaction temperature increased. For the NH3-SCR test without the presence of SO2, it revealed that N2O was majorly from the NH3-SCR reaction instead of from NH3 oxidation reaction. The byproducts of N2O and NO2 for the NH3-SCR reaction also increased after increasing the reaction temperature, which caused the decreasing of N2-selectivity and NO consumption. For the NH3-SCR test with SO2 at 150 °C, there were two decay stages during SO2 poisoning. The first decay was due to a certain amount of NH3 preferably reacted with SO2 instead of with NO or O2. Then the catalysts were accumulated with metal sulfates and ammonium salts, which caused the second decay of NO conversion. The effluent N2O increased as poisoning time increased, which was majorly from oxidation of unreacted NH3. On the other hand, for the NH3-SCR test with SO2 at 300 °C, the NO conversion was not decreased after increasing the poisoning time, but the N2O byproduct concentration was high. However, the SO2 led to the formation of metal sulfates, which might inhibit NO oxidation reactions and cause the concentration of N2O gradually decreased as well as the N2-selectivity increased.
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Removal of NOX Using Hydrogen Peroxide Vapor over Fe/TiO2 Catalysts and an Absorption Technique. Catalysts 2017. [DOI: 10.3390/catal7120386] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
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