Catalytic Activity of Nickel and Ruthenium–Nickel Catalysts Supported on SiO2, ZrO2, Al2O3, and MgAl2O4 in a Dry Reforming Process

Performance of NiO doped on alkaline sludge from waste photovoltaic industries for catalytic dry reforming of methane

Alkali sludge (AS) is waste abundantly generated from solar photovoltaic (PV) solar cell industries. Since this potential basic material is still underutilized, a combination with NiO catalyst might greatly influence coke resentence, especially in high-temperature thermochemical reactions (Arora and Prasad, RSC Adv. 6:108,668-108688, 2016). This paper investigated alkaline sludge containing 3CaO-2SiO2 doped with well-known NiO to enhance the dry reforming of methane (DRM) reaction. The wet-impregnation method was used to prepare the xNiO/AS (x = 5-15%) catalysts. Subsequently, all catalysts were tested by using X-ray diffraction (XRD), nitrogen adsorption/desorption (BET), temperature-programmed reduction of hydrogen (H2-TPR), temperature-programmed desorption of carbon dioxide (TPD-CO2), field emission scanning electron microscopy (FESEM-EDX), and X-ray photoelectron spectroscopy (XPS). The spent catalysts were analyzed by thermogravimetric analysis (TGA/DTG), transmission electron microscopy (TEM), and temperature-programmed oxidation (TPO). The catalytic performance of xNiO/AS catalysts was investigated in a fixed bed reactor connected with gas chromatography thermal conductivity detector (GC-TCD) at a CH4:CO2 flow rate of 30 mL-1 during a 10-h reaction by following (Shamsuddin et al., Int. J. Energy Res. 45:15,463-15,480, 2021d). For optimization parameters, the effects of NiO concentration (5, 10, and 15%), reaction temperature (700, 750, 800, 850, and 900 °C), catalyst loading (0.1, 0.2, 0.3, 0.4, and 0.5 g), and gas hourly space velocity (GHSV) range from 3000, 6000, 9000, 12,000, and 15,000 h-1 were evaluated. The results showed that physical characteristics such as BET surface area and porosity do not significantly impact NiO percentages of dispersion, whereas chemical characteristics like reducibility are crucial for the catalysts' efficient catalytic activity. Due to the active sites on the catalyst surface being more accessible, increased NiO dispersion resulted in higher reactant conversion. The catalytic performance on various parameters that showed 15%NiO/AS exhibited high reactant conversion up to 98% and 40-60% product selectivity in 700 °C, 0.2 g catalyst loading, and 12,000 h-1 GHSV. According to spent catalyst analyses, the catalyst was stable even after the DRM reaction. Meanwhile, increased reducibility resulted in more and better active site formation on the catalyst. Synergetic effect of efficient NiO as active metal and medium basic sites from AS enhanced DRM catalytic activity and stability with low coke formation.

Prospects and Technical Challenges in Hydrogen Production through Dry Reforming of Methane

Environmental issues related to greenhouse gases (GHG) emissions have pushed the development of new technologies that will allow the economic production of low-carbon energy vectors, such as hydrogen (H2), methane (CH4) and liquid fuels. Dry reforming of methane (DRM) has gained increased attention since it uses CH4 and carbon dioxide (CO2), which are two main greenhouse gases (GHG), as feedstock for the production of syngas, which is a mixture of H2 and carbon monoxide (CO) and can be used as a building block for the production of fuels. Since H2 has been identified as a key enabler of the energy transition, a lot of studies have aimed to benefit from the environmental advantages of DRM and to use it as a pathway for a sustainable H2 production. However, there are several challenges related to this process and to its use for H2 production, such as catalyst deactivation and the low H2/CO ratio of the syngas produced, which is usually below 1.0. This paper presents the recent advances in the catalyst development for H2 production via DRM, the processes that could be combined with DRM to overcome these challenges and the current industrial processes using DRM. The objective is to assess in which conditions DRM could be used for H2 production and the gaps in literature data preventing better evaluation of the environmental and economic potential of this process.

Effects of alloying for steam or dry reforming of methane: a review of recent studies

A survey on the catalytic nature of Ni-based alloy catalysts in recent years provides a direction for future catalyst development.

Metal (Mo, W, Ti) Carbide Catalysts: Synthesis and Application as Alternative Catalysts for Dry Reforming of Hydrocarbons-A Review

Dry reforming of hydrocarbons (DRH) is a pro-environmental method for syngas production. It owes its pro-environmental character to the use of carbon dioxide, which is one of the main greenhouse gases. Currently used nickel catalysts on oxide supports suffer from rapid deactivation due to sintering of active metal particles or the deposition of carbon deposits blocking the flow of gases through the reaction tube. In this view, new alternative catalysts are highly sought after. Transition metal carbides (TMCs) can potentially replace traditional nickel catalysts due to their stability and activity in DR processes. The catalytic activity of carbides results from the synthesis-dependent structural properties of carbides. In this respect, this review presents the most important methods of titanium, molybdenum, and tungsten carbide synthesis and the influence of their properties on activity in catalyzing the reaction of methane with carbon dioxide.

Thermocatalytic Hydrogen Production Through Decomposition of Methane-A Review

Consumption of fossil fuels, especially in transport and energy-dependent sectors, has led to large greenhouse gas production. Hydrogen is an exciting energy source that can serve our energy purposes and decrease toxic waste production. Decomposition of methane yields hydrogen devoid of COx components, thereby aiding as an eco-friendly approach towards large-scale hydrogen production. This review article is focused on hydrogen production through thermocatalytic methane decomposition (TMD) for hydrogen production. The thermodynamics of this approach has been highlighted. Various methods of hydrogen production from fossil fuels and renewable resources were discussed. Methods including steam methane reforming, partial oxidation of methane, auto thermal reforming, direct biomass gasification, thermal water splitting, methane pyrolysis, aqueous reforming, and coal gasification have been reported in this article. A detailed overview of the different types of catalysts available, the reasons behind their deactivation, and their possible regeneration methods were discussed. Finally, we presented the challenges and future perspectives for hydrogen production via TMD. This review concluded that among all catalysts, nickel, ruthenium and platinum-based catalysts show the highest activity and catalytic efficiency and gave carbon-free hydrogen products during the TMD process. However, their rapid deactivation at high temperatures still needs the attention of the scientific community.

Bimetallic Ni-Ru and Ni-Re Catalysts for Dry Reforming of Methane: Understanding the Synergies of the Selected Promoters

Designing an economically viable catalyst that maintains high catalytic activity and stability is the key to unlock dry reforming of methane (DRM) as a primary strategy for biogas valorization. Ni/Al₂O₃ catalysts have been widely used for this purpose; however, several modifications have been reported in the last years in order to prevent coke deposition and deactivation of the samples. Modification of the acidity of the support and the addition of noble metal promoters are between the most reported strategies. Nevertheless, in the task of designing an active and stable catalyst for DRM, the selection of an appropriate noble metal promoter is turning more challenging owing to the lack of homogeneity of the different studies. Therefore, this research aims to compare Ru (0.50 and 2.0%) and Re (0.50 and 2.0%) as noble metal promoters for a Ni/MgAl₂O₄ catalyst under the same synthesis and reaction conditions. Catalysts were characterized by XRF, BET, XRD, TPR, hydrogen chemisorption (H₂-TPD), and dry reforming reaction tests. Results show that both promoters increase Ni reducibility and dispersion. However, Ru seems a better promoter for DRM since 0.50% of Ru increases the catalytic activity in 10% and leads to less coke deposition.

Fabrication of Ni-Based Bimodal Porous Catalyst for Dry Reforming of Methane

Dry reforming of methane (DRM) can effectively convert two greenhouse gases into high-valued chemicals, in which the syngas produced by the reaction can be directly used as raw gases for Fischer–Tropsch synthesis and methanol synthesis. Ni-based catalysts for the DRM reaction with comparable initial activity to noble metals are the focus of most researchers, but their poor carbon deposition resistance easily causes their low stability. More importantly, the nickel loading will affect the catalytic activity and carbon deposition resistance of the catalyst. Herein, a series of Ni/Al2O3 catalysts with bimodal pores was prepared and characterized by X-ray diffraction (XRD), N2 physical adsorption–desorption, H2-temperature programmed reduction (H2-TPR), temperature programmed hydrogenation (TPH), Raman, and thermogravimetric analysis (TG). The results show that the interesting bimodal structure catalysts could provide a high surface area and contribute to the mass transfer. Besides, the catalytic performance of the DRM reaction is sensitive to nickel loadings. In this study, the Ni/Al2O3 catalyst with nickel loadings of 6% and 8% exhibited excellent catalytic activity and carbon deposition resistance. These findings will provide a new strategy to design a highly efficient and stable heterogeneous catalyst for industry.

Ru and Ni—Privileged Metal Combination for Environmental Nanocatalysis

Privileged structures is a term that is used in drug design to indicate a fragment that is popular in the population of drugs or drug candidates that are in the application or investigation phases, respectively. Privileged structures are popular motifs because they generate efficient drugs. Similarly, some elements appear to be more efficient and more popular in catalyst design and development. To indicate this fact, we use here a term privileged metal combination. In particular, Ru-based catalysts have paved a bumpy road in a variety of commercial applications from ammonia synthesis to carbon (di)oxide methanation. Here, we review Ru/Ni combinations in order to specifically find applications in environmental nanocatalysis and more specifically in carbon (di)oxide methanation. Synergy, ensemble and the ligand effect are theoretical foundations that are used to explain the advantages of multicomponent catalysis. The economic effect is another important issue in blending metal combinations. Low temperature and photocatalytic processes can be indicated as new tendencies in carbon (di)oxide methanation. However, due to economics, future industrial developments of this reaction are still questionable.

Seeded-growth preparation of high-performance Ni/MgAl2O4 catalysts for tar steam reforming

Preparing the high-performance catalyst by the novel seeded-growth strategy, which is green, simple and low-cost.

On Electrical Discharge Machining of Non-Conductive Ceramics: A Review

The inability of ceramic and nanoceramic processing without expensive diamond tools and with a high-material-removal rate hampers the scope of its potential applications and does not allow humanity to make a full shift to the sixth technological paradigm associated with Kuhn scientific revolutions and Kondratieff’s waves and restrains the growth of the economy. The authors completed a review on the research state of ceramic and nanoceramic processing by electrical discharge machining, which is possibly solved by two principal approaches associated with the usage of standard commercially available machine tools. The first approach is related to the introduction of expensive secondary phase; the second approach proposes initiate processing by adding auxiliary electrodes in the form of coating, suspension, aerosol, or 3D-printed layer based on the components of silver, copper, or graphite in combination with an improved dielectric oil environment by introducing graphite or carbon nanoparticles, which is hugely relevant today.

Application of Microwave in Hydrogen Production from Methane Dry Reforming: Comparison Between the Conventional and Microwave-Assisted Catalytic Reforming on Improving the Energy Efficiency

The microwave-assisted dry reforming of methane over Ni and Ni–MgO catalysts supported on activated carbon (AC) was studied with respect to reducing reaction energy consumption. In order to optimize the reforming reaction using the microwave setup, an inclusive study was performed on the effect of operating parameters, including the type of catalysts’ active metal and their concentration in the AC support, feed flow rate, and reaction temperature on the reaction conversion and H2/CO selectivity. The methane dry reforming was also carried out using conventional heating and the results were compared to those of microwave heating. The catalysts’ activity was increased under microwave heating and as a result, the feed conversion and hydrogen selectivity were enhanced in comparison to the conventional heating method. In addition, to improve the reactants’ conversion and products’ selectivity, the thermal analysis also clarified the crucial importance of microwave heating in enhancing the energy efficiency of the reaction compared to the conventional heating.