Effect of Synthesis Conditions on the Controlled Growth of MgAl–LDH Corrosion Resistance Film: Structure and Corrosion Resistance Properties

Development of a dispersive solid phase microextraction method based on the application of MgAl, NiAl, and CoAl-layered double hydroxides for the efficient removal of α- and β-naphthol isomers from water samples by capillary electrophoresis

The present work describes a quick, simple, and efficient method based on the use of layered double hydroxides (LDH) coupled to dispersive solid phase micro-extraction (DSPME) to remove α-naphthol (α-NAP) and β-naphthol (β-NAP) isomers from water samples. Three different LDHs (MgAl-LDH, NiAl-LDH, and CoAl-LDH) were used to study how the interlayer anion and molar ratio affected the removal performance. The critical factors in the DSPME procedure (pH, LDH amount, contact time) were optimized by the univariate method under the optimal conditions: pH, 4-8; LDH amount, 5 mg; and contact time, 2.5 min. The method can be successfully applied in real sample waters, removing NAP isomers even in ultra-trace concentrations. The large volume sample stacking (LVSS-CE) technique provides limits of detections (LODs) of 5.52 µg/L and 6.36 µg/L for α-naphthol and β-naphthol, respectively. The methodology's precision was evaluated on intra- and inter-day repeatability, with %RSD less than 10% in all cases. The MgAl/Cl--LDH selectivity was tested in the presence of phenol and bisphenol A, with a removal rate of >92.80%. The elution tests suggest that the LDH MgAl/Cl--LDH could be suitable for pre-concentration of α-naphthol and β-naphthol in future works.

Upscaling the urea method synthesis of CoAl layered double hydroxides

Research on two-dimensional materials is one of the most relevant fields in materials science. Layered double hydroxides (LDHs), a versatile class of anionic clays, exhibit great potential in photocatalysis, energy storage and conversion, and environmental applications. However, its implementation in real-life devices requires the development of efficient and reproducible large-scale synthesis processes. Unfortunately, reliable methods that allow for the production of large quantities of two-dimensional LDHs with well-defined morphologies and high crystallinity are very scarce. In this work, we carry out a scale-up of the urea-based CoAl-LDH synthesis method. We thoroughly study the effects of the mass scale-up (25-fold: up to 375 mM) and the volumetric scale-up (20-fold: up to 2 L). For this, we use a combination of several structural (XRD, TGA, and N2 and CO2 isotherms), microscopic (SEM, TEM, and AFM), magnetic (SQUID), and spectroscopic techniques (ATR-FTIR, UV-vis, XPS, ICP-MS, and XANES-EXAFS). In the case of the volumetric scale-up, a reduction of 45% in the lateral dimensions of the crystals (from 3.7 to 2.0 µm) is observed as the reaction volume increases. This fact is related to modified heating processes affecting the alkalinization rates and, concomitantly, the precipitation, even under recrystallization at high temperatures. In contrast, for the tenfold mass scale-up, similar morphological features were observed and assigned to changes in nucleation and growth. However, at higher concentrations, simonkolleite-like Co-based layered hydroxide impurities are formed, indicating a phase competition during the precipitation related to the thermodynamic stability of the growing phases. Overall, this work demonstrates that it is possible to upscale the synthesis of high-quality hexagonal CoAl-LDH in a reproducible manner. It highlights the most critical synthesis aspects that must be controlled and provides various fingerprints to trace the quality of these materials. These results will contribute to bringing the use of these 2D layered materials closer to reality in different applications of interest.

Engineering the Morphostructural Properties and Drug Loading Degree of Organic-Inorganic Fluorouracil-MgAl LDH Nanohybrids by Rational Control of Hydrothermal Treatment

Layered double hydroxides (LDHs) or hydrotalcite-like compounds have attracted great attention for the delivery of anticancer drugs due to their 2D structure, exhibiting a high surface-to-volume ratio and a high chemical versatility. The drug is protected between the layers from which it is slowly released, thus increasing the therapeutic effect and minimizing the side effects associated to nonspecific targeting. This work aimed to design LDHs with Mg and Al (molar ratio of 2/1) in brucite-like layers, which retained fluorouracil (5-FU; 5-FU/Al = 1, molar ratio) in the interlayer gallery as the layers grow during the co-precipitation step of the synthesis. To rationally control the physicochemical properties, particularly the size of the crystallites, the aging step following the co-precipitation was performed under carefully controlled conditions by changing the time and temperature (i.e., 25 °C for 16 h, 100 °C for 16 h, and 120 °C for 24 h). The results revealed the achievement of the control of the size of the crystals, which are gathered in three different agglomeration systems, from tight to loose, as well as the loading degree of the drug in the final organic-inorganic hybrid nanomaterials. The role played by the factors and parameters affecting the drug-controlled release was highlighted by assessing the release behavior of 5-FU by changing the pH, solid mass/volume ratio, and ionic strength. The results showed a pH-dependent behavior but not necessarily in a direct proportionality. After a certain limit, the mass of the solid diminishes the rate of release, whereas the ionic strength is essential for the payload discharge.

Modification of Mg/Al-LDH by vanadate: effects on tribological properties and corrosion resistance

In this study, Mg/Al layered double hydroxide (LDH) composite coatings were prepared on the surface of anodized 1060 aluminum alloy by an in situ growth method, and then the vanadate anions were embedded in the interlayer corridor of LDH by an ion exchange process. The morphology, structure and composition of the composite coatings were investigated using scanning electron microscopy, energy dispersive spectroscopy, X-ray diffractometry and Fourier transform infrared spectroscopy. Ball-and-disk friction wear experiments were carried out to measure the coefficient of friction, the amount of wear, and the morphology of the worn surface. The corrosion resistance of the coating is studied using dynamic potential polarisation (Tafel) and electrochemical impedance spectroscopy (EIS). The results showed that the LDH composite coating with unique layered nanostructure as a solid lubricating film can effectively improve the friction and wear reduction performance of the metal substrate. Chemical modification treatment by embedding vanadate anions in the LDH coating leads to the change of LDH layer spacing and the increase of interlayer channels, resulting in the best friction and wear reduction and corrosion resistance of the LDH coating. Finally, the mechanism of hydrotalcite coating as a solid lubricating film for friction and wear reduction is proposed.

Layered Double Hydroxide/Graphene Quantum Dots as a New Sorbent for the Dispersive Solid-Phase Microextraction of Selected Benzophenones, Phenols, and Parabens

In this study, the synthesis of a layered double hydroxide (LDH) composite with graphene quantum dots (GQDs) and its utilization for the development of a dispersive solid-phase extraction procedure are described. To this end, a carbonate-free Mg-Al LDH was synthesized. The development of the composite material made feasible the use of GQDs in a sample preparation procedure, while the incorporation of the GQDs in the LDH structure resulted in an 80% increase in extraction efficiency, compared to the bare LDH. As a proof of concept, the composite material was used for the development of an analytical method for the extraction, and preconcentration, of benzophenones, phenols, and parabens in lake water using high-performance liquid chromatography, coupled to a diode array detector. The analytical method exhibits low limits of quantification (0.10-1.33 μg L^-1), good recoveries (92-100%), and satisfactory enrichment factors (169-186). Due to the abovementioned merits, the easy synthesis and simple extraction, the developed method can be used for the routine analysis of the target compounds.

Recent Breakthrough in Layered Double Hydroxides and Their Applications in Petroleum, Green Energy, and Environmental Remediation

The fast development of the world civilization is continuously based on huge energy consumption. The extra-consumption of fossil fuel (petroleum, coal, and gas) in past decades has caused several political and environmental crises. Accordingly, the world, and especially the scientific community, should discover alternative energy sources to safe-guard our future from severe climate changes. Hydrogen is the ideal energy carrier, where nanomaterials, like layered double hydroxides (LDHs), play a great role in hydrogen production from clean/renewable sources. Here, we review the applications of LDHs in petroleum for the first time, as well as the recent breakthrough in the synthesis of 1D-LDHs and their applications in water splitting to H2. By 1D-LDHs, it is possible to overcome the drawbacks of commercial TiO2, such as its wide bandgap energy (3.2 eV) and working only in the UV-region. Now, we can use TiO2-modified structures for infrared (IR)-induced water splitting to hydrogen. Extending the performance of TiO2 into the IR-region, which includes 53% of sunlight by 1D-LDHs, guarantees high hydrogen evolution rates during the day and night and in cloudy conditions. This is a breakthrough for global hydrogen production and environmental remediation.

Emerging Layered Materials and Their Applications in the Corrosion Protection of Metals and Alloys

Metals and alloys are essential in modern society, and are used in our daily activities. However, they are prone to corrosion, with the conversion of the metal/alloy to its more thermodynamically-favored oxide/hydroxide phase. These undesirable corrosion reactions can lead to the failure of metallic components. Consequently, corrosion-protective technologies are now more important than ever, as it is essential to reduce the waste of valuable resources. In this review, we consider the role of emerging 2D materials and layered materials in the development of a corrosion protection strategy. In particular, we focus on the materials beyond graphene, and consider the role of transition metal dichalcogenides, such as MoS2, MXenes, layered double hydroxides, hexagonal boron nitride and graphitic carbon nitride in the formulation of effective and protective films and coatings. Following a short introduction to the synthesis and exfoliation of the layered materials, their role in corrosion protection is described and discussed. Finally, we discuss the future applications of these 2D materials in corrosion protection.

Enhanced Corrosion Resistance of Layered Double Hydroxide Films on Mg Alloy: The Key Role of Cationic Surfactant

In this study, dense anticorrosion magnesium-aluminum layered double hydroxide (MgAl-LDH) films were prepared for the first time by introducing a cationic surfactant tetradecyltrimethyl ammonium bromide (TTAB) in the process of in situ hydrothermal synthesis of Mg-Al LDH films on an AZ31 magnesium alloy. Results of XRD, FTIR, and SEM confirmed that TTAB forms the MgAl-LDH-TTAB, although TTAB cannot enter into LDH layers, and MgAl-LDH-TTAB powders are much smaller and more homogenous than MgAl-CO32--LDH powders. Results of SEM, EDS, mapping, and XPS confirmed that TTAB forms the MgAl-LDH-TTAB films and endows LDH films with denser structure, which provides films with better shielding efficiency. Results of potentiodynamic polarization curves (PDP) and electrochemical impedance spectroscopy (EIS) confirmed that MgAl-LDH-TTABx g films have better corrosion resistance than an MgAl-CO32--LDH film. The corrosion current density (icorr) of the MgAl-LDH-TTAB0.35 g film in 3.5 wt.% NaCl solution was reduced to 1.09 × 10-8 A.cm-2 and the |Z|f = 0.05 Hz value was increased to 4.48 × 105 Ω·cm2. Moreover, the increasing concentration of TTAB in MgAl-LDH-TTABx g (x = 0.025, 0.05, 0.1, 0.2 and 0.35) provided denser outer layer LDH films and thereby increased the corrosion resistance of the AZ31 Mg alloy. Additionally, the |Z|f = 0.05 Hz values of the MgAl-LDH-TTAB0.35 g film still remained at 105 Ω·cm2 after being immersed in 3.5 wt.% NaCl solution for 168 h, implying the good long-term corrosion resistance of MgAl-LDH-TTABx g films. Therefore, introducing cationic surfactant in the process of in situ hydrothermal synthesis can be seen as a novel approach to creating efficient anticorrosion LDH films for Mg alloys.

Novel catalytic degradation of Diazinon with ozonation/mg-Al layered double hydroxides: optimization, modeling, and dispersive liquid-liquid microextraction

PURPOSE

In this study MgAl- layered double hydroxides (MgAl-LDH) nanoparticles were prepared by a simple and fast co-precipitation method and used as a catalyst in the ozonation process to degrade diazinon from aqueous solutions.

METHODS

The structure of the synthesized MgAl-LDH was investigated by X-ray diffraction pattern (XRD) and field emission scanning electron microscope-energy dispersive spectroscopy (FESEM-EDX). The response surface methodology (RSM) was used to investigate the effects of different parameters including of reaction time, initial diazinon concentration, pH, and LDH dose on the removal of diazinon by MgAl-LDH catalytic ozonation process. Central Composite Design (CCD) was employed for the optimization and modeling of the process. Dispersive liquid-liquid microextraction (DLLME) method was used to extract diazinon from aqueous samples. The GC-Mass analysis was performed to determine intermediate compounds during diazinon degradation reactions. To evaluate the process performance, TOC and COD removal were measured under optimum conditions.

RESULTS

The highest removal efficiency of 92% was observed in optimum conditions as follow; initial diazinon concentration: 120 mg/L, pH: 8.25, LDH dose: 750 mg/L, and reaction time: 70 min. The quadratic model was obtained with a good fit. The removal of COD and TOC were 80% and 74%, respectively.

CONCLUSION

This process can be suggested and used in the treatment of various industrial wastewaters.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s40201-021-00687-w.

The Influence of the Preparation Method on the Physico-Chemical Properties and Catalytic Activities of Ce-Modified LDH Structures Used as Catalysts in Condensation Reactions

Mechanical activation and mechanochemical reactions are the subjects of mechanochemistry, a special branch of chemistry studied intensively since the 19th century. Herein, we comparably describe two synthesis methods used to obtain the following layered double hydroxide doped with cerium, Mg3Al0.75Ce0.25(OH)8(CO3)0.5·2H2O: the mechanochemical route and the co-precipitation method, respectively. The influence of the preparation method on the physico-chemical properties as determined by multiple techniques such as XRD, SEM, EDS, XPS, DRIFT, RAMAN, DR-UV-VIS, basicity, acidity, real/bulk densities, and BET measurements was also analyzed. The obtained samples, abbreviated HTCe-PP (prepared by co-precipitation) and HTCe-MC (prepared by mechanochemical method), and their corresponding mixed oxides, Ce-PP (resulting from HTCe-PP) and Ce-MC (resulting from HTCe-MC), were used as base catalysts in the self-condensation reaction of cyclohexanone and two Claisen-Schmidt condensations, which involve the reaction between an aromatic aldehyde and a ketone, at different molar ratios to synthesize compounds with significant biologic activity from the flavonoid family, namely chalcone (1,3-diphenyl-2-propen-1-one) and flavone (2-phenyl-4H-1benzoxiran-4-one). The mechanochemical route was shown to have indisputable advantages over the co-precipitation method for both the catalytic activity of the solids and the costs.

Benzimidazole loaded β-cyclodextrin as a novel anti-corrosion system; coupled experimental/computational assessments

HYPOTHESIS

Silane (sol-gel)-based coatings have been introduced as an eco-friendly system for reducing the metals' corrosion in NaCl solutions. However, due to the lack of active protection property for this type of coatings, their modification is totally recommended for achieving durable protection properties. The present study introduces Beta-cyclodextrin (β-CD) as a novel/effective organic nano-container for Benzimidazole (BM) encapsulation to obtain reliable active protection property via a controlled-release property.

EXPERIMENTS

The chemical structure of the β-CD-BM macromolecule was explored by Fourier-transform infrared spectroscopy (FT-IR), X-Ray diffraction (XRD), and Ultraviolet-visible spectroscopy (UV-Vis). Besides, the Electrochemical Impedance Spectroscopy (EIS) and polarization (potentiodynamic) tests were carried out for investigating the inhibition impacts of the constructed containers. The exposed and unexposed samples' surfaces were analyzed by Field Emission Scanning Electron Microscope (FE-SEM), Energy Dispersive Spectroscopy (EDS)/mapping, and Grazing incidence X-ray diffraction (GIXRD) experiments. Also, the EIS test was conducted over the Silane-based composite film (SCF) for analyzing the anti-corrosion performance of the constructed composites.

FINDINGS

The EIS achievements demonstrated that by the addition of β-CD-BM complexes to the saline solution, the mild steel corrosion was mitigated by about 84%. The EIS results also displayed that the total resistance of the modified composite was enhanced from 5540 Ω.cm² to 10967 Ω.cm² and the intact coating provided a total resistance of 80254 Ω.cm². The dispersion-corrected Density Functional Theory (DFT)-D explorations ascertained the inclusion capacity of benzimidazole inside the β-CD. The Monte Carlo/Molecular Dynamics (MC/MD) calculations strongly affirmed the adsorption of BM and β-CD-BM over the substrate.

Effect of Microstructure on Layered Double Hydroxides Film Growth on Mg-2Zn-xMn Alloy

The poor corrosion resistance of magnesium (Mg) alloys significantly restricts their wide applications. The preparation of a layered double hydroxides (LDHs) film can provide effective corrosion protection for Mg alloys. Nevertheless, research on the effect of the Mg alloy microstructure on LDHs film growth is paid less attention, which was studied in detail in this work. Herein, a Mg-2Zn-xMn alloy with different Mn contents was produced, and an LDHs film was then synthesized on their surfaces. The addition of Mn causes a different microstructure in the Mg-2Zn-xMn alloy, which is gradually refined with increasing Mn content, further affecting the surface morphology, surface chemistry, and corrosion protection of the LDHs film. When the Mn content is 1 wt.% (x = 1), the LDHs film presents the best corrosion protection, with the lowest corrosion current density. No obvious corrosion product could be observed by the naked eyes on the surface. By contrast, severe corrosion occurs on the Mg-2Zn-0Mn alloy (x = 0). Finally, the LDHs film growth mechanism was proposed.

Construction of a sustainable/controlled-release nano-container of non-toxic corrosion inhibitors for the water-based siliconized film: Estimating the host-guest interactions/desorption of inclusion complexes of cerium acetylacetonate (CeA) with beta-cyclodextrin (β-CD) via detailed electronic/atomic-scale computer modeling and experimental methods

Utilization of the coatings with self-healing anti-corrosion activities is one of the most promising routes for the development of advanced anti-corrosion coatings. In the present work, the green/sustainable corrosion inhibitive compounds based on the cerium acetylacetonate (CeA) was loaded into a beta-cyclodextrin (β-CD) nano-container (with negligible hazardous impacts) and through combined computer modeling and experimental approaches, the host-guest interactions/desorptions of the inclusion complexes of CeA with beta-cyclodextrin (β-CD) were assessed. The inhibition performance of the β-CD-CeA inclusion complex was investigated by electrochemical and surface experiments in a saline solution (NaCl, 3.5 wt.%). The particles were analyzed by Raman, XRD, FT-IR, and UV-vis spectroscopies. Additionally, the thermal properties in the 30-600 °C temperature range were examined by employing TGA/DTG test, and via the ICP analysis, the concentration of the released inorganic compounds in the electrolyte was studied. Achievements demonstrated 24 ppm Ce element existence after introducing β-CD-CeA inclusion complexes (during 24 h) in NaCl 3.5 wt.% solution. The analysis of Tafel curves proved that the prepared β-CD-CeA inclusion complex could inhibit the metallic substrate corrosion following the mixed cathodic and anodic mechanisms. The EIS investigation disclosed about 82 % inhibition degree after 48 h of metal immersion in the solution containing β-CD-CeA extract. The EIS analysis clarified that the silane coating (SC) resistance was enhanced noticeably by introducing the β-CD-CeA particles into the SC matrix. Using detailed-level (i.e., electronic and atomic) computer modeling techniques applying density functional theory (DFT), Mote Carlo (MC) and molecular dynamics (MD), the active sites, and the adsorption propensity of CeA complexes over the steel-based metallic adsorbents were explored. These modelings evidenced the CeA complexes interfacial adsorption on the steel.

Layered Double Hydroxide Protective Films Developed on Aluminum and Aluminum Alloys: Synthetic Methods and Anti-Corrosion Mechanisms

This work reviews the characteristics of layered double hydroxides (LDHs) in the context of protective thin films to enhance the corrosion resistance properties of aluminum alloys. A discussion is made in detail about the LDH protection mechanism and the effect of synthesis approaches on LDH structural variations and the corresponding anti-corrosion behavior. LDHs anion-exchange behavior to host inorganic/organic anions makes them a potential material to investigate for anti-corrosion film. This unique advantage and the availability of a wide range of metal oxide-based layers, interlayer anions, and self-healing properties make LDH family an attractive choice for the development of compact LDHs based smart coating systems.

Chlorides Entrapment Capability of Various In-Situ Grown NiAl-LDHs: Structural and Corrosion Resistance Properties

In this work, various NiAl-LDH thin films, exhibiting specific surface morphologies, were developed directly on aluminum AA 6082 substrate to understand the two main characteristics of layered double hydroxide (LDH), i.e., ion-exchange behavior and barrier properties, which are found to have a significant influence on the LDH corrosion resistance properties. The as-prepared NiAl-LDH films were analyzed through the scanning electronic microscope (SEM), X-ray diffraction (XRD), while the corrosion behavior of the synthesized films was investigated by the electrochemical impedance spectroscopy (EIS) and potentiodynamic curves. The results indicated that NiAl-LDH microcrystals grow in various fashions, from porous relatively flat domains to well-developed platelet structure, with the variation of nickel nitrate to ammonium nitrate salts molar ratios. The LDH structure is observed in all cases and is found to cover the aluminum surface uniformly in the lamellar order. All the developed NiAl-LDHs are found to enhance the corrosion resistance of the aluminum substrate, specifically, a well-developed platelet structure is found to be more effective in chloride adsorptive and entrapment capabilities, which caused higher corrosion resistance compared to other developed NiAl-LDHs. The comparison of the synthesized NiAl-LDH morphologies on their ion-exchange capabilities, barrier effect and their combined effect on corrosion resistance properties is reported.

In situ growth of a CaAl-NO3−-layered double hydroxide film directly on an aluminum alloy for corrosion resistance

In this study, a calcium–aluminum-layered double hydroxide (CaAl-LDH) thin film was grown on an AA6082 aluminum alloy, for the very first time, by using a facile in situ growth method in an effort to investigate the CaAl-LDH structural geometry and corresponding corrosion resistance properties.

One-Step in Situ Synthesis of Reduced Graphene Oxide/Zn-Al Layered Double Hydroxide Film for Enhanced Corrosion Protection of Magnesium Alloys

As an effective and environmentally friendly material for corrosion prevention, layered double hydroxide (LDH) films have usually been degraded due to their inherent microporous structure. In this study, graphene derivatives were employed to enhance the corrosion resistance of LDH films. After ultrasonic treatment of a reaction solution mixture containing graphene oxide (GO) powder, a reduced graphene oxide/zinc-aluminum LDH (RGO/Zn-Al LDH) film was in situ synthesized on a magnesium alloy substrate by a one-step facile hydrothermal crystallization process. The characterization results demonstrated that the LDH nanosheets grew on both the GO surface and the magnesium substrate, and thus the agglomeration of graphene was effectively prevented. Furthermore, the GO plates were simultaneously reduced into RGO, which has better corrosion resistance. The as-prepared samples were individually assessed by potentiodynamic polarization measurements, and the RGO/Zn-Al LDH film showed good corrosion resistance with a lower corrosion current density (0.546 μA/cm²) than that of the bare substrate (33.2 μA/cm²) and Zn-Al LDH film (4.33 μA/cm²). The penetration resistance of the Zn-Al LDH film to a corrosive environment was significantly improved through the organic combination with graphene oxide, and this method provides a simple and facile approach to effectively enhance the corrosion protection performance of LDH materials.

Use of Co/Fe-Mixed Oxides as Heterogeneous Catalysts in Obtaining Biodiesel

Catalyst-type mixed metal oxides with different compositions and Co/Fe ratios were obtained from layered double hydroxides to be used as heterogeneous catalysts in the production of biodiesel. The effect of the Co/Fe ratio on the precursors of the catalysts was analyzed, considering their thermal, textural and structural properties. The physicochemical properties of the catalysts were determined by thermogravimetric analysis (differential scanning calorimetry and thermogravimetric), X-ray diffraction, Fourier-transform infrared spectroscopy, Scanning Electron Microscopy-Energy Dispersive X-ray spectroscopy and N2-physisorption. The conversion to biodiesel using the different catalysts obtained was determined by diffuse reflectance infrared Fourier-transform spectroscopy and 1H-Nuclear magnetic resonance spectroscopy, allowing us to correlate the effect of the catalyst composition with the catalytic capacity. The conditions for obtaining biodiesel were optimized by selecting the catalyst and varying the percentage of catalyst, the methanol/oil ratio and the reaction time. The catalysts reached yields of conversion to biodiesel of up to 96% in 20 min of reaction using only 2% catalyst. The catalyst that showed the best catalytic activity contains a mixture of predominant crystalline and amorphous phases of CoFe2O4 and NaxCoO2. The results suggest that cobalt is a determinant in the activity of the catalyst when forming active sites in the crystalline network of mixed oxides for the transesterification of triglycerides, with high conversion capacity and selectivity to biodiesel.