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Dang Y, Kutsukake K, Liu X, Inoue Y, Liu X, Seki S, Zhu C, Harada S, Tagawa M, Ujihara T. A Transfer Learning‐Based Method for Facilitating the Prediction of Unsteady Crystal Growth. ADVANCED THEORY AND SIMULATIONS 2022. [DOI: 10.1002/adts.202200204] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Yifan Dang
- Graduate School of Engineering Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Kentaro Kutsukake
- Institute of Materials and Systems for Sustainability (IMaSS) Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
- Center for Advanced Intelligence Project RIKEN Nihonbashi Chuo‐ku Tokyo 103‐0027 Japan
| | - Xin Liu
- Institute of Materials and Systems for Sustainability (IMaSS) Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Yoshiki Inoue
- Graduate School of Engineering Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Xinbo Liu
- Graduate School of Engineering Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Shota Seki
- Graduate School of Engineering Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Can Zhu
- Institute of Materials and Systems for Sustainability (IMaSS) Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Shunta Harada
- Graduate School of Engineering Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
- Institute of Materials and Systems for Sustainability (IMaSS) Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Miho Tagawa
- Graduate School of Engineering Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
- Institute of Materials and Systems for Sustainability (IMaSS) Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
| | - Toru Ujihara
- Graduate School of Engineering Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
- Institute of Materials and Systems for Sustainability (IMaSS) Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8603 Japan
- GaN Advanced Device Open Innovation Laboratory (GaN‐OIL) National Institute of Advanced Industrial Science and Technology (AIST) Nagoya University Furo‐cho Chikusa‐ku Nagoya 464‐8601 Japan
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Xiouras C, Cameli F, Quilló GL, Kavousanakis ME, Vlachos DG, Stefanidis GD. Applications of Artificial Intelligence and Machine Learning Algorithms to Crystallization. Chem Rev 2022; 122:13006-13042. [PMID: 35759465 DOI: 10.1021/acs.chemrev.2c00141] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Abstract
Artificial intelligence and specifically machine learning applications are nowadays used in a variety of scientific applications and cutting-edge technologies, where they have a transformative impact. Such an assembly of statistical and linear algebra methods making use of large data sets is becoming more and more integrated into chemistry and crystallization research workflows. This review aims to present, for the first time, a holistic overview of machine learning and cheminformatics applications as a novel, powerful means to accelerate the discovery of new crystal structures, predict key properties of organic crystalline materials, simulate, understand, and control the dynamics of complex crystallization process systems, as well as contribute to high throughput automation of chemical process development involving crystalline materials. We critically review the advances in these new, rapidly emerging research areas, raising awareness in issues such as the bridging of machine learning models with first-principles mechanistic models, data set size, structure, and quality, as well as the selection of appropriate descriptors. At the same time, we propose future research at the interface of applied mathematics, chemistry, and crystallography. Overall, this review aims to increase the adoption of such methods and tools by chemists and scientists across industry and academia.
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Affiliation(s)
- Christos Xiouras
- Chemical Process R&D, Crystallization Technology Unit, Janssen R&D, Turnhoutseweg 30, 2340 Beerse, Belgium
| | - Fabio Cameli
- Department of Chemical and Biomolecular Engineering, University of Delaware, 150 Academy Street, Newark, Delaware 19716, United States
| | - Gustavo Lunardon Quilló
- Chemical Process R&D, Crystallization Technology Unit, Janssen R&D, Turnhoutseweg 30, 2340 Beerse, Belgium.,Chemical and BioProcess Technology and Control, Department of Chemical Engineering, Faculty of Engineering Technology, KU Leuven, Gebroeders de Smetstraat 1, 9000 Ghent, Belgium
| | - Mihail E Kavousanakis
- School of Chemical Engineering, National Technical University of Athens, Heroon Polytechniou 9, 15780 Zografou, Greece
| | - Dionisios G Vlachos
- Department of Chemical and Biomolecular Engineering, University of Delaware, 150 Academy Street, Newark, Delaware 19716, United States
| | - Georgios D Stefanidis
- School of Chemical Engineering, National Technical University of Athens, Heroon Polytechniou 9, 15780 Zografou, Greece.,Laboratory for Chemical Technology, Ghent University; Tech Lane Ghent Science Park 125, B-9052 Ghent, Belgium
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Liu X, Dang Y, Tanaka H, Fukuda Y, Kutsukake K, Kojima T, Ujihara T, Usami N. Data-Driven Optimization and Experimental Validation for the Lab-Scale Mono-Like Silicon Ingot Growth by Directional Solidification. ACS OMEGA 2022; 7:6665-6673. [PMID: 35252661 PMCID: PMC8892659 DOI: 10.1021/acsomega.1c06018] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/27/2021] [Accepted: 02/07/2022] [Indexed: 06/14/2023]
Abstract
The casting mono-like silicon (Si) grown by directional solidification (DS) is promising for high-efficiency solar cells. However, high dislocation clusters around the top region are still the practical drawbacks, which limit its competitiveness to the monocrystalline Si. To optimize the DS-Si process, we applied the framework, which integrates the growing experiments, transient global simulations, artificial neuron network (ANN) training, and genetic algorithms (GAs). First, we grew the Si ingot by the original recipe and reproduced it with transient global modeling. Second, predictions of the Si ingot domain from different recipes were used to train the ANN, which acts as the instant predictor of ingot properties from specific recipes. Finally, the GA equipped with the predictor searched for the optimal recipe according to multi-objective combination, such as the lowest residual stress and dislocation density. We also implemented the optimal recipe in our mono-like DS-Si process for verification and comparison. According to the optimal recipe, we could reduce the dislocation density and smooth the growth rate during the Si ingot growing process. Comparisons of the growth interface and grain boundary evolutions showed the decrease of the interface concavity and the multi-crystallization in the top part of the ingot. The well-trained ANN combined with the GA could derive the optimal growth parameter combinations instantly and quantitatively for the multi-objective processes.
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Affiliation(s)
- Xin Liu
- Graduate
School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan
| | - Yifan Dang
- Graduate
School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan
| | - Hiroyuki Tanaka
- Graduate
School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan
| | - Yusuke Fukuda
- Graduate
School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan
| | - Kentaro Kutsukake
- Center
for Advanced Intelligence Project, RIKEN, Nihonbashi, Chuo-ku, Tokyo 103-0027, Japan
| | - Takuto Kojima
- Graduate
School of Informatics, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan
| | - Toru Ujihara
- Graduate
School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan
- Institute
of Materials and Systems for Sustainability, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8601, Japan
| | - Noritaka Usami
- Graduate
School of Engineering, Nagoya University, Furo-cho, Chikusa-ku, Nagoya 464-8603, Japan
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Yamada T, Watanabe T, Hatsusaka K, Yuan J, Koyama M, Teshima K. Importance of raw material features for the prediction of flux growth of Al 2O 3 crystals using machine learning. CrystEngComm 2022. [DOI: 10.1039/d2ce00010e] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
We evaluated the role of raw-material features for machine-learning prediction of the flux crystal growth of Al2O3 in MoO3 based on 185 types of growth trials.
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Affiliation(s)
- Tetsuya Yamada
- Research Initiative for Supra-Materials, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553, Japan
- Department of Materials Chemistry, Faculty of Engineering, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553, Japan
| | - Takanori Watanabe
- Central Research Laboratories, DIC Corporation, 631, Sakado, Sakura, Chiba 285-8668, Japan
| | - Kazuaki Hatsusaka
- Central Research Laboratories, DIC Corporation, 631, Sakado, Sakura, Chiba 285-8668, Japan
| | - Jianjun Yuan
- Central Research Laboratories, DIC Corporation, 631, Sakado, Sakura, Chiba 285-8668, Japan
| | - Michihisa Koyama
- Research Initiative for Supra-Materials, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553, Japan
| | - Katsuya Teshima
- Research Initiative for Supra-Materials, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553, Japan
- Department of Materials Chemistry, Faculty of Engineering, Shinshu University, 4-17-1 Wakasato, Nagano 380-8553, Japan
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Dang Y, Zhu C, Ikumi M, Takaishi M, Yu W, Huang W, Liu X, Kutsukake K, Harada S, Tagawa M, Ujihara T. Adaptive process control for crystal growth using machine learning for high-speed prediction: application to SiC solution growth. CrystEngComm 2021. [DOI: 10.1039/d0ce01824d] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A time-dependent recipe designed by an adaptive control method can consistently maintain the optimal growth conditions despite the unsteady growth environment.
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