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Han SJ, Lee S, Jang KS. Epoxy-Based Copper (Cu) Sintering Pastes for Enhanced Bonding Strength and Preventing Cu Oxidation after Sintering. Polymers (Basel) 2024; 16:398. [PMID: 38337287 DOI: 10.3390/polym16030398] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/23/2023] [Revised: 01/17/2024] [Accepted: 01/19/2024] [Indexed: 02/12/2024] Open
Abstract
The investigation of interconnection technologies is crucial for advancing semiconductor packaging technology. This study delved into the various methods of achieving electrical interconnections, focusing on the sintering process and composition of the epoxy. Although silver (Ag) has traditionally been utilized in the sintering process, its high cost often precludes widespread commercial applications. Copper (Cu) is a promising alternative that offers advantages, such as cost-effectiveness and high thermal and electrical conductivities. However, the mechanical robustness of the oxide layers formed on Cu surfaces results in several challenges. This research addresses these challenges by integrating epoxy, which has advantages such as adhesive capabilities, chemical resistance, and robust mechanical properties. The chemical reactivity of the epoxy was harnessed to both fortify adhesion and inhibit oxide layer formation. However, the optimal sintering performance required considering both the composite composition (20 wt% epoxy) and the specific sintering conditions (pre-heating at 200 °C and sintering at 250 °C). The experimental findings reveal a balance in the incorporation of epoxy (20 wt%) for the desired electrical and mechanical properties. In particular, the bisphenol A epoxy (Da)-containing sintered Cu chip exhibited the highest lab shear strength (35.9 MPa), whereas the sintered Cu chip without epoxy represented the lowest lab shear strength of 2.7 MPa. Additionally, the introduction of epoxy effectively curtailed the onset of oxidation in the sintered Cu chips, further enhancing their durability. For instance, 30 days after sintering, the percentage of oxygen atoms in the Da-containing sintered Cu chip (4.5%) was significantly lower than that in the sintered Cu chip without epoxy (37.6%), emphasizing the role of epoxy in improving Cu oxidation resistance. Similarly, the samples sintered with bisphenol-based epoxy binders exhibited the highest electrical and thermal conductivities after 1 month. This study provides insights into interactions between epoxy, carboxylic acid, solvents, and Cu during sintering and offers a foundation for refining the sintering conditions.
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Affiliation(s)
- Seong-Ju Han
- Department of Polymer Engineering, School of Chemical and Materials Engineering, The University of Suwon, Hwaseong 18323, Gyeonggi-do, Republic of Korea
| | - Seungyeon Lee
- Department of Polymer Engineering, School of Chemical and Materials Engineering, The University of Suwon, Hwaseong 18323, Gyeonggi-do, Republic of Korea
| | - Keon-Soo Jang
- Department of Polymer Engineering, School of Chemical and Materials Engineering, The University of Suwon, Hwaseong 18323, Gyeonggi-do, Republic of Korea
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Silambarasan R, Sai Sundar Perisetti US, Pavalamalar S, Anbalagan K. Enhanced efficiency of photocatalytically synthesised Co 3+/Co 2+-incorporated CeO 2/SnO 2 nanocomposite and supercapacitor studies. RSC Adv 2024; 14:4153-4164. [PMID: 38292258 PMCID: PMC10826469 DOI: 10.1039/d3ra07947c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2023] [Accepted: 12/18/2023] [Indexed: 02/01/2024] Open
Abstract
The photochemical reduction approach, distilled H2O with PriOH as the solvent medium, was used to create and characterise the conversion of Co3+ to Co2+ integrated on CeO2/SnO2. The PXRD, IR, SEM, HR-TEM, VSM, and XPS results show that the materials generated have appropriate crystallisation form and retain the hollow spherical structure of Co-CeO2/SnO2. The performance of several UV-light energetic photocatalysts and the reaction pathways for inorganic complex degradation are addressed, emphasising the main elements contributing to their mineralisation. Reaction mechanisms, identification and quantification of degradation intermediates, and effects of reactive active species were described and analysed for each modelled target inorganic pollutant category. The ternary (Co3+/Co2+)/CeO2/SnO2 materials were hypothesised to improve the photocatalytic activity by increasing the transport rate of eCB- impurities as a result of accelerating the practical separation of electron-hole (e-/h+) pairs. Then, it exhibits high cycling stability by successfully reducing the pulverisation of Co-CeO2/SnO2 electrode materials due to volume expansion and a high specific capacity of 827 F g-1(1 A g-1) while maintaining a high current density of 5 A g-1. GCD and impedance spectroscopy studies were also carried out to analyse charge-discharge cycles and sample stability. This exceptional electrochemical performance suggests that Co-CeO2/SnO2 are promising for high-performance energy storage systems.
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Affiliation(s)
- R Silambarasan
- Department of Chemistry, Pondicherry University Pondicherry 605014 India +91 413 2654509
| | | | - S Pavalamalar
- Department of Chemistry, Pondicherry University Pondicherry 605014 India +91 413 2654509
| | - K Anbalagan
- Department of Chemistry, Pondicherry University Pondicherry 605014 India +91 413 2654509
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Nayak S, Borse S, Jha S, Mehta VN, Murthy ZVP, Park TJ, Kailasa SK. Development of Copper Nanoclusters-Based Turn-Off Nanosensor for Fluorescence Detection of Two Pyrethroid Pesticides (Cypermethrin and Lambda-Cyhalothrin). J Fluoresc 2023:10.1007/s10895-023-03537-0. [PMID: 38109031 DOI: 10.1007/s10895-023-03537-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/05/2023] [Accepted: 11/30/2023] [Indexed: 12/19/2023]
Abstract
Fluorescent copper nanoclusters (Cu NCs) were synthesized by using Withania somnifera (W. somnifera) plant extract as a biotemplate. Aqueous dispersion of W. somnifera-Cu NCs displays intense emission peak at 458 nm upon excitation at 350 nm. This fluorescence emission was utilized for the detection of two pyrethroid pesticides (cypermethrin and lambda-cyhalothrin) via "turn-off" mechanism. Upon the addition of two pyrethiod pesticides independently, the fluorescence emission of W. somnifera-Cu NCs was gradually decreased with increasing concentrations of both pesticides. It was noticed that the decrease in emission intensity at 458 nm was linearly dependent on the logarithm of both pesticides concentrations in the ranges of 0.01-100 μM and of 0.05-100 μM for cypermethrin and lambda-cyhalothrin, respectively. Consequently, the limits of detection were found to be 27.06 and 23.28 nM for cypermethrin and lambda-cyhalothrin, respectively. The as-fabricated W. somnifera-Cu NCs acted as a facile sensor for the analyses of cypermethrin and lambda-cyhalothrin in vegetables (tomato and bottle gourd), which demonstrates that it could be used as portable sensing platform for assaying of two pyrethroid pesticides in food samples.
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Affiliation(s)
- Satyaprakash Nayak
- Department of Chemistry, Sardar Vallabhbhai National Institute of Technology, Surat, 395 007, India
| | - Shraddha Borse
- Department of Chemistry, Sardar Vallabhbhai National Institute of Technology, Surat, 395 007, India
| | - Sanjay Jha
- ASPEE SHAKILAM Biotechnology Institute, Navsari Agricultural University, Surat, 395007, Gujarat, India
| | - Vaibhavkumar N Mehta
- ASPEE SHAKILAM Biotechnology Institute, Navsari Agricultural University, Surat, 395007, Gujarat, India
| | - Z V P Murthy
- Department of Chemical Engineering, Sardar Vallabhbhai National Institute of Technology, Surat, 395 007, India
| | - Tae Jung Park
- Department of Chemistry, Research Institute of Chem-Bio Diagnostic Technology, Chung-Ang University, 84 Heukseok-ro, Dongjak-gu, Seoul, 06974, Republic of Korea
| | - Suresh Kumar Kailasa
- Department of Chemistry, Sardar Vallabhbhai National Institute of Technology, Surat, 395 007, India.
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Semwal N, Mahar D, Chatti M, Dandapat A, Chandra Arya M. "Adsorptive removal of Congo Red dye from its aqueous solution by Ag-Cu-CeO 2 nanocomposites: Adsorption kinetics, isotherms, and thermodynamics". Heliyon 2023; 9:e22027. [PMID: 38034618 PMCID: PMC10682134 DOI: 10.1016/j.heliyon.2023.e22027] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/08/2023] [Revised: 11/02/2023] [Accepted: 11/02/2023] [Indexed: 12/02/2023] Open
Abstract
Eliminating synthetic dyes and organic contaminants from water is crucial for safeguarding human health and preserving the environment. In this study, we explored the effectiveness of Ag-Cu-CeO2 nanocomposites as adsorbents to remove Congo Red dye from water. Three compositions of Ag-Cu-CeO2 nanocomposites (10:20:70, 15:15:70, and 20:10:70) have been synthesized by the aqueous coprecipitation method. A comprehensive analysis was performed by different techniques including X-ray diffraction, Fourier transform infrared spectroscopy, BET surface area determination, Thermogravimetric analysis, Scanning electron microscopy, and TEM. The synthesized nanocomposites have a dimension of 5 ± 1 nm and a high surface area (51.832-78.361 m2g-1). Among these, the nanocomposite with composition 15:15:70 showed the highest adsorption capacity of 4.71 mg/g adsorption (96.83 % removal) from the 0.8 × 10-4 M (55.6 mg/l) Congo Red solution at pH values of 2 at 20 °C with contact time of 3h. The adsorption data is best fitted in the Freundlich adsorption isotherm and pseudo-second-order kinetic model. The negative values of enthalpy variation (-27.57, -26.43, and -16.73 kJ/mol) demonstrated that the adsorption was spontaneous and exothermic. The cycling run showed a mere 12 % deactivation after five cycles of use thus indicating that Ag-Cu-CeO2 nanocomposites hold great potential as effective and eco-friendly adsorbents to remove Congo Red from water.
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Affiliation(s)
- Nitish Semwal
- Department of Chemistry, DSB Campus, Kumaun University, Nainital, Uttarakhand, 263002, India
| | - Divya Mahar
- Department of Chemistry, DSB Campus, Kumaun University, Nainital, Uttarakhand, 263002, India
| | - Manjunath Chatti
- Australian Centre for Electromaterials Science, School of Chemistry, Monash University, Clayton, Victoria, 3800, Australia
| | | | - Mahesh Chandra Arya
- Department of Chemistry, DSB Campus, Kumaun University, Nainital, Uttarakhand, 263002, India
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Zhakypov AS, Nemkayeva RR, Yerlanuly Y, Tulegenova MA, Kurbanov BY, Aitzhanov MB, Markhabayeva AA, Gabdullin MT. Synthesis and in situ oxidation of copper micro- and nanoparticles by arc discharge plasma in liquid. Sci Rep 2023; 13:15714. [PMID: 37735535 PMCID: PMC10514342 DOI: 10.1038/s41598-023-41631-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/29/2023] [Accepted: 08/29/2023] [Indexed: 09/23/2023] Open
Abstract
This work presents a one-step controlled method for the synthesis of copper oxide nanoparticles using an arc discharge in deionized water without subsequent thermal annealing. The synthesis conditions were varied by changing the arc discharge current from 2 to 4 A. Scanning electron microscopy images of samples synthesized at discharge current of 2 A revealed the formation of tenorite (CuO) nanopetals with an average length of 550 nm and a width of 100 nm, which had a large surface area. Arc discharge synthesis at 3 and 4 A current modes provides the formation of a combination of CuO nanopetals with spherical cuprite (Cu2O) nanoparticles with sizes ranging from 30 to 80 nm. The crystalline phase and elemental composition of the synthesized particles were identified by X-ray diffraction analysis, Raman spectroscopy and Energy dispersive analysis. As the arc discharge current was raised from 2 to 4 A, two notable changes occurred in the synthesized particles: the Cu/O ratio increased, and the particle sizes decreased. At 4 A, the synthesized particles were from 30 to 80 nm in size and had a spherical shape, indicating an increase in the amount of cuprite (Cu2O) phase. The optical band gap of the aqueous solutions of copper oxide particles also increased from 2 to 2.34 eV with increasing synthesis current from 2 to 4 A, respectively. This suggests that the proposed synthesis method can be used to tune the band gap of the final material by controlling the Cu/O ratio through the current of arc discharge. Overall, this work demonstrates a novel approach to the synthesis of copper oxide nanoparticles with controllable CuO/Cu2O/Cu ratios, which has the potential to be useful in a variety of applications, particularly due to the significant enhancement of photocatalytic abilities and widen the working spectral range.
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Affiliation(s)
- Alibek S Zhakypov
- Kazakh-British Technical University, 59 Tole Bi, 050000, Almaty, Kazakhstan
- Al-Farabi Kazakh National University, 71 Al-Farabi Av., 050040, Almaty, Kazakhstan
| | - Renata R Nemkayeva
- Kazakh-British Technical University, 59 Tole Bi, 050000, Almaty, Kazakhstan
- Al-Farabi Kazakh National University, 71 Al-Farabi Av., 050040, Almaty, Kazakhstan
| | - Yerassyl Yerlanuly
- Kazakh-British Technical University, 59 Tole Bi, 050000, Almaty, Kazakhstan
- Al-Farabi Kazakh National University, 71 Al-Farabi Av., 050040, Almaty, Kazakhstan
- Institute of Applied Science and Information Technologies, Shashkina, 40/48, 050038, Almaty, Kazakhstan
| | - Malika A Tulegenova
- Al-Farabi Kazakh National University, 71 Al-Farabi Av., 050040, Almaty, Kazakhstan
| | - Beibarys Y Kurbanov
- Kazakh-British Technical University, 59 Tole Bi, 050000, Almaty, Kazakhstan
- Al-Farabi Kazakh National University, 71 Al-Farabi Av., 050040, Almaty, Kazakhstan
| | - Madi B Aitzhanov
- Al-Farabi Kazakh National University, 71 Al-Farabi Av., 050040, Almaty, Kazakhstan
| | - Aiymkul A Markhabayeva
- Kazakh-British Technical University, 59 Tole Bi, 050000, Almaty, Kazakhstan
- Al-Farabi Kazakh National University, 71 Al-Farabi Av., 050040, Almaty, Kazakhstan
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