A Wireless Sensors Network for Monitoring the Carasau Bread Manufacturing Process

Innovations in nondestructive assessment of baked products: Current trends and future prospects

Rising consumer awareness, coupled with advances in sensor technology, is propelling the food manufacturing industry to innovate and employ tools that ensure the production of safe, nutritious, and environmentally sustainable products. Amidst a plethora of nondestructive techniques available for evaluating the quality attributes of both raw and processed foods, the challenge lies in determining the most fitting solution for diverse products, given that each method possesses its unique strengths and limitations. This comprehensive review focuses on baked goods, wherein we delve into recently published literature on cutting-edge nondestructive methods to assess their feasibility for Industry 4.0 implementation. Emphasizing the need for quality control modalities that align with consumer expectations regarding sensory traits such as texture, flavor, appearance, and nutritional content, the review explores an array of advanced methodologies, including hyperspectral imaging, magnetic resonance imaging, terahertz, acoustics, ultrasound, X-ray systems, and infrared spectroscopy. By elucidating the principles, applications, and impacts of these techniques on the quality of baked goods, the review provides a thorough synthesis of the most current published studies and industry practices. It highlights how these methodologies enable defect detection, nutritional content prediction, texture evaluation, shelf-life forecasting, and real-time monitoring of baking processes. Additionally, the review addresses the inherent challenges these nondestructive techniques face, ranging from cost considerations to calibration, standardization, and the industry's overreliance on big data.

Microwave Spectroscopy Investigation of Carasau Bread Doughs: Effects of Composition up to 8.5 GHz

Carasau bread is a flat bread, typical of Sardinia (Italy). The market of this food product has a large growth potential, and its industry is experiencing a revolution, characterized by digitalization and automation. To monitor the quality of this food product at different manufacturing stages, microwave sensors and devices could be a cost-effective solution. In this framework, knowledge of the microwave response of Carasau dough is required. Thus far, the analysis of the microwave response of Carasau doughs through dielectric spectroscopy has been limited to the dynamics of fermentation. In this work, we aim to perform complex dielectric permittivity measurements up to 8.5 GHz, investigating and modeling the role of water amount, salt and yeast concentrations on the spectra of this food product. A third-order Cole-Cole model was used to interpret the microwave response of the different samples, resulting in a maximum error of 1.58% and 1.60% for the real and imaginary parts of permittivity, respectively. Thermogravimetric analysis was also performed to support the microwave spectroscopy investigation. We found that dielectric properties of Carasau bread doughs strongly depend on the water content. The analysis highlighted that an increase in water quantity tends to increase the bounded water fraction at the expense of the free water fraction. In particular, the free water amount in the dough is not related to the broadening parameter γ2 of the second pole, whereas the bound water weight fraction is more evident in the γ2 and σdc parameters. An increase in electrical conductivity was observed for increasing water content. The microwave spectrum of the real part of the complex permittivity is slightly affected by composition, while large variation in the imaginary part of the complex dielectric permittivity can be identified, especially for frequencies below 4 GHz. The methodology and data proposed and reported in this work can be used to design a microwave sensor for retrieving the composition of Carasau bread doughs through their dielectric signature.

E-Senses, Panel Tests and Wearable Sensors: A Teamwork for Food Quality Assessment and Prediction of Consumer’s Choices

At present, food quality is of utmost importance, not only to comply with commercial regulations, but also to meet the expectations of consumers; this aspect includes sensory features capable of triggering emotions through the citizen’s perception. To date, key parameters for food quality assessment have been sought through analytical methods alone or in combination with a panel test, but the evaluation of panelists’ reactions via psychophysiological markers is now becoming increasingly popular. As such, the present review investigates recent applications of traditional and novel methods to the specific field. These include electronic senses (e-nose, e-tongue, and e-eye), sensory analysis, and wearables for emotion recognition. Given the advantages and limitations highlighted throughout the review for each approach (both traditional and innovative ones), it was possible to conclude that a synergy between traditional and innovative approaches could be the best way to optimally manage the trade-off between the accuracy of the information and feasibility of the investigation. This evidence could help in better planning future investigations in the field of food sciences, providing more reliable, objective, and unbiased results, but it also has important implications in the field of neuromarketing related to edible compounds.

Blockchained Industry Information Handoff Based on Internet of Things Devices with Intelligent Customized Object Recognition

To determine the quality and safety of each product used in manufacturing, the exchange of measured data between machines, operators, production lines, and manufacturing companies is crucial. In this study, we developed a system with customized object recognition capability for the secure blockchain-based transfer of industry information through Internet of Things (IoT) devices. In the proposed system, product history data are transferred through blockchains through artificial intelligence (AI)-based object recognition. Individual objects are recognized and represented using a unique number sequence for use as a private key on a blockchain. The data history can be automatically secured, and all the data are traceable and trackable. The reliability and validity of the proposed system were verified using the Jetson Nano Developer Kit. The proposed AI-based system is a low-cost embedded system. Based on the open-source cloud computing platform, the required computing resources for blockchain computing and storage are available. In an experiment, the proposed system achieved >99% accuracy within 1 s. Furthermore, the computational cost of the proposed system was 10% that of traditional AI systems. The proposed device can be rapidly connected to IoT devices that require limited manual operation and can be adopted in manufacturing and production lines.

IoT-Ready Temperature Probe for Smart Monitoring of Forest Roads

Currently, we are experiencing an ever-increasing demand for high-quality transportation in the distinctive natural environment of forest roads, which can be characterized by significant weather changes. The need for more effective management of the forest roads environment, a more direct, rapid response to fire interventions and, finally, the endeavor to expand recreational use of the woods in the growth of tourism are among the key factors. A thorough collection of diagnostic activities conducted on a regular basis, as well as a dataset of long-term monitored attributes of chosen sections, are the foundations of successful road infrastructure management. Our main contribution to this problem is the design of a probe for measuring the temperature profile for utilization in stand-alone systems or as a part of an IoT solution. We have addressed the design of the mechanical and electrical parts with emphasis on the accuracy of the sensor layout in the probe. Based on this design, we developed a simulation model, and compared the simulation results with the experimental results. An experimental installation was carried out which, based on measurements to date, confirmed the proposed probe meets the requirements of practice and will be deployed in a forest road environment.

A Survey on the Application of WirelessHART for Industrial Process Monitoring and Control

Industrialization has led to a huge demand for a network control system to monitor and control multi-loop processes with high effectiveness. Due to these advancements, new industrial wireless sensor network (IWSN) standards such as ZigBee, WirelessHART, ISA 100.11a wireless, and Wireless network for Industrial Automation-Process Automation (WIA-PA) have begun to emerge based on their wired conventional structure with additional developments. This advancement improved flexibility, scalability, needed fewer cables, reduced the network installation and commissioning time, increased productivity, and reduced maintenance costs compared to wired networks. On the other hand, using IWSNs for process control comes with the critical challenge of handling stochastic network delays, packet drop, and external noises which are capable of degrading the controller performance. Thus, this paper presents a detailed study focusing only on the adoption of WirelessHART in simulations and real-time applications for industrial process monitoring and control with its crucial challenges and design requirements.

A Smart Sensing System of Water Quality and Intake Monitoring for Livestock and Wild Animals

This paper presents a water intake monitoring system for animal agriculture that tracks individual animal watering behavior, water quality, and water consumption. The system is deployed in an outdoor environment to reach remote areas. The proposed system integrates motion detectors, cameras, water level sensors, flow meters, Radio-Frequency Identification (RFID) systems, and water temperature sensors. The data collection and control are performed using Arduino microcontrollers with custom-designed circuit boards. The data associated with each drinking event are water consumption, water temperature, drinking duration, animal identification, and pictures. The data and pictures are automatically stored on Secure Digital (SD) cards. The prototypes are deployed in a remote grazing site located in Tucumcari, New Mexico, USA. The system can be used to perform water consumption and watering behavior studies of both domestic animals and wild animals. The current system automatically records the drinking behavior of 29 cows in a two-week duration in the remote ranch.

Six-Gear Roadmap towards the Smart Factory

The fourth industrial revolution is the transformation of industrial manufacturing into smart manufacturing. The advancement of digital technologies that make the trend Industry 4.0 are considered as the transforming force that will enable this transformation. However, Industry 4.0 digital technologies need to be connected, integrated and used effectively to create value and to provide insightful information for data driven manufacturing. Smart manufacturing is a journey and requires a roadmap to guide manufacturing organizations for its adoption. The objective of this paper is to review different methodologies and strategies for smart manufacturing implementation to propose a simple and a holistic roadmap that will support the transition into smart factories and achieve resilience, flexibility and sustainability. A comprehensive review of academic and industrial literature was preformed based on multiple stage approach and chosen criteria to establish existing knowledge in the field and to evaluate latest trends and ideas of Industry 4.0 and smart manufacturing technologies, techniques and applications in the manufacturing industry. These criteria are sub-grouped to fit within various stages of the proposed roadmap and attempts to bridge the gap between academia and industry and contributes to a new knowledge in the literature. This paper presents a conceptual approach based on six stages. In each stage, key enabling technologies and strategies are introduced, the common challenges, implementation tips and case studies of industrial applications are discussed to potentially assist in a successful adoption. The significance of the proposed roadmap serve as a strategic practical tool for rapid adoption of Industry 4.0 technologies for smart manufacturing and to bridge the gap between the advanced technologies and their application in manufacturing industry, especially for SMEs.

Smart Manufacturing Real-Time Analysis Based on Blockchain and Machine Learning Approaches

The growth of data production in the manufacturing industry causes the monitoring system to become an essential concept for decision-making and management. The recent powerful technologies, such as the Internet of Things (IoT), which is sensor-based, can process suitable ways to monitor the manufacturing process. The proposed system in this research is the integration of IoT, Machine Learning (ML), and for monitoring the manufacturing system. The environmental data are collected from IoT sensors, including temperature, humidity, gyroscope, and accelerometer. The data types generated from sensors are unstructured, massive, and real-time. Various big data techniques are applied to further process of the data. The hybrid prediction model used in this system uses the Random Forest classification technique to remove the sensor data outliers and donate fault detection through the manufacturing system. The proposed system was evaluated for automotive manufacturing in South Korea. The technique applied in this system is used to secure and improve the data trust to avoid real data changes with fake data and system transactions. The results section provides the effectiveness of the proposed system compared to other approaches. Moreover, the hybrid prediction model provides an acceptable fault prediction than other inputs. The expected process from the proposed method is to enhance decision-making and reduce the faults through the manufacturing process.

Deployment Strategies of Soil Monitoring WSN for Precision Agriculture Irrigation Scheduling in Rural Areas

Deploying wireless sensor networks (WSN) in rural environments such as agricultural fields may present some challenges that affect the communication between the nodes due to the vegetation. These challenges must be addressed when implementing precision agriculture (PA) systems that monitor the fields and estimate irrigation requirements with the gathered data. In this paper, different WSN deployment configurations for a soil monitoring PA system are studied to identify the effects of the rural environment on the signal and to identify the key aspects to consider when designing a PA wireless network. The PA system is described, providing the architecture, the node design, and the algorithm that determines the irrigation requirements. The testbed includes different types of vegetation and on-ground, near-ground, and above-ground ESP32 Wi-Fi node placements. The results of the testbed show high variability in densely vegetated areas. These results are analyzed to determine the theoretical maximum coverage for acceptable signal quality for each of the studied configurations. The best coverage was obtained for the near-ground deployment. Lastly, the aspects of the rural environment and the deployment that affect the signal such as node height, crop type, foliage density, or the form of irrigation are discussed.

A Novel Charging Method for Underwater Batteryless Sensor Node Networks

In this paper, we present a novel charging method for underwater batteryless sensor node networks. The target application is a practical underwater sensor network for oceanic fish farms. The underwater sections of the network use a wireless power transfer system based on the ISO 11784/11785 HDX standard for supplying energy to the batteryless sensor nodes. Each sensor has an accumulator capacitor, which is charged for voltage supplying to the sensor node. A new distributed charging scheme is proposed and discussed in detail to reduce the required time to charge all sensor nodes of the underwater sections. One important key is its decentralized control of the charging process. The proposal is based on the self disconnection ability of each sensor node from the charging network. The second important key is that the hardware implementation of this new feature is quite simple and only requires to include a minimal circuitry in parallel to the current sensor node antenna while the rest of the sensor network remains unaltered. The proposed charging scheme is evaluated using real corner cases from practical oceanic fish farms sensor networks. The results from experiments demonstrate that it is possible to charge up to 10 sensor nodes which is the double charging capability than previous research presented. In the same conditions as the approach found in the literature, it represents reaching an ocean depth of 60 m. In terms of energy, in case of an underwater network with 5 sensors to reach 30 m deep, the proposed charging scheme requires only a 25% of the power required using the traditional approach.

Robust Inferential Techniques Applied to the Analysis of the Tropospheric Ozone Concentration in an Urban Area

This paper analyzes 12 years of tropospheric ozone (O₃) concentration measurements using robust techniques. The measurements were taken at an air quality monitoring station called Belisario, which is in Quito, Ecuador; the data collection time period was 1 January 2008 to 31 December 2019, and the measurements were carried out using photometric O₃ analyzers. Here, the measurement results were used to build variables that represented hours, days, months, and years, and were then classified and categorized. The index of air quality (IAQ) of the city was used to make the classifications, and robust and nonrobust confidence intervals were used to make the categorizations. Furthermore, robust analysis methods were compared with classical methods, nonparametric methods, and bootstrap-based methods. The results showed that the analysis using robust methods is better than the analysis using nonrobust methods, which are not immune to the influence of extreme observations. Using all of the aforementioned methods, confidence intervals were used to both establish and quantify differences between categories of the groups of variables under study. In addition, the central tendency and variability of the O₃ concentration at Belisario station were exhaustively analyzed, concluding that said concentration was stable for years, highly variable for months and hours, and slightly changing between the days of the week. Additionally, according to the criteria established by the IAQ, it was shown that in Quito, the O₃ concentration levels during the study period were not harmful to human health.

Twelve-Year Analysis of NO2 Concentration Measurements at Belisario Station (Quito, Ecuador) Using Statistical Inference Techniques

In this paper, a robust analysis of nitrogen dioxide (NO2) concentration measurements taken at Belisario station (Quito, Ecuador) was performed. The data used for the analysis constitute a set of measurements taken from 1 January 2008 to 31 December 2019. Furthermore, the analysis was carried out in a robust way, defining variables that represent years, months, days and hours, and classifying these variables based on estimates of the central tendency and dispersion of the data. The estimators used here were classic, nonparametric, based on a bootstrap method, and robust. Additionally, confidence intervals based on these estimators were built, and these intervals were used to categorize the variables under study. The results of this research showed that the NO2 concentration at Belisario station is not harmful to humans. Moreover, it was shown that this concentration tends to be stable across the years, changes slightly during the days of the week, and varies greatly when analyzed by months and hours of the day. Here, the precision provided by both nonparametric and robust statistical methods served to comprehensively proof the aforementioned. Finally, it can be concluded that the city of Quito is progressing on the right path in terms of improving air quality, because it has been shown that there is a decreasing tendency in the NO2 concentration across the years. In addition, according to the Quito Air Quality Index, most of the observations are in either the desirable level or acceptable level of air pollution, and the number of observations that are in the desirable level of air pollution increases across the years.

Robust Estimation of Carbon Monoxide Measurements

This paper presents a robust analysis of carbon monoxide (CO) concentration measurements conducted at the Belisario air-quality monitoring station (Quito, Ecuador). For the analysis, the data collected from 1 January 2008 to 31 December 2019 were considered. Additionally, each of the twelve years analyzed was considered as a random variable, and robust location and scale estimators were used to estimate the central tendency and dispersion of the data. Furthermore, classic, nonparametric, bootstrap, and robust confidence intervals were used to group the variables into categories. Then, differences between categories were quantified using confidence intervals and it was shown that the trend of CO concentration at the Belisario station in the last twelve years is downward. The latter was proven with the precision provided by both nonparametric and robust statistical methods. The results of the research work robustly proved that the CO concentration at Belisario station in the last twelve years is not considered a health risk, according to the criteria established by the Quito Air Quality Index.

The Effect of the Relative Amount of Ingredients on the Rheological Properties of Semolina Doughs

“Pani carasau” is a traditional Sardinian bread, made with re-milled durum wheat semolina, with a long shelf-life. The production process is highly energy consuming, but its automation can make it more energy-efficient and sustainable. This requires a deep knowledge of the rheological parameters of the doughs. This study investigated the rheological properties of doughs—prepared by mixing semolina with water, yeast, and salt—as a function of the relative amount of the ingredients. The rheological measurements were carried out by an Anton Paar MCR 102 rheometer, equipped with a plate–plate fixture. In more detail, frequency sweep and creep tests were performed. It was found that doughs obtained with different amounts of ingredients showed significant differences in the rheological responses. The addition of water led to a significant decrease in the viscosity and improved the deformability of the dough. In addition, the yeast addition produced a viscosity decrease, while the presence of salt produced an improvement of the three-dimensional gluten network characteristics and, consequently, of the strength of the dough. In addition to the production process of pani carasau, this work contributes to improving the general performance of the doughs used in the production of flour-and-semolina-based foods.

Thermal Properties of Semolina Doughs with Different Relative Amount of Ingredients

The impact of the relative amount of ingredients, wheat variety, and kneading time on the thermal properties of semolina doughs were investigated by means of thermogravimetric analysis (TGA). The doughs were prepared by mixing water, semolina, yeast, and salt in different proportions. The gelatinized flour fraction plays an important role in the thermal properties’ definition, while the water amount influences the development of the dough network and, consequently, the starch gelatinization phenomena. Furthermore, the amount of yeast and salt influences the dough network force and, consequently, the thermal properties. The TGA technique was applied in order to evidence the mass loss as a function of the increasing temperature, considering that this behavior depends on the dough network force and extension. In such a way, it was possible to find some information on the relationship between the dough characteristics and the thermogravimetric analysis outputs. The study is devoted to acquiring deeper knowledge about the thermophysical characteristics of doughs in the breadmaking industrial processes, where the controllability and the energy performances need to be improved. A deeper knowledge of the dough properties, in terms of measurable parameters, could help to decrease the amounts of off-specification products, resulting in a much more energy-efficient and sustainable processing.