Development of Chelating Agent-Based Polymeric Gel System for Hydraulic Fracturing

Seawater-Based Fracturing Fluid: A Review

Hydraulic fracturing uses a large amount of fresh water for its operation; conventional wells can consume up to 200 000 gallons of water, while unconventional wells could consume up to 16 million gallons. However, the world's fresh water supply is rapidly depleting, making this a critical and growing problem. Freshwater shortages during large-scale hydraulic fracturing in regions that lack water, such as the Arabian Peninsula and offshore operations, need to be addressed. One of the ways to address this problem is to substitute fresh water with seawater, which is a sustainable, cheap, and technically sufficient fluid that can be utilized as a fracturing fluid. However, its high salinity caused by the multitude of ions in it could induce several problems, such as scaling and precipitation. This, in turn, could potentially affect the viscosity and rheology of the fluid. There are a variety of additives that can be used to lessen the effects of the various ions found in seawater. This review explains the mechanisms of different additives (e.g., polymers, surfactants, chelating agents, cross-linkers, scale inhibitors, gel stabilizers, and foams), how they interact with seawater, and the related implications in order to address the above challenges and develop a sustainable and compatible seawater-based fracturing fluid. This review also describes several previous technologies and works that have treated seawater in order to produce a fluid that is stable at higher temperatures, that has a considerably reduced scaling propensity, and that has utilized a stable polymer network to efficiently carry proppant downhole. In addition, some of these previous works included field testing to evaluate the performance of the seawater-based fracturing fluid.

Development and Gelation Mechanism of Ultra-High-Temperature-Resistant Polymer Gel

To expand the applicability of gel fracturing fluids in ultra-high-temperature reservoirs, a temperature-resistant polymer was synthesized using the solution polymerization method. Subsequently, an ultra-high-temperature-resistant polymer gel was formulated by incorporating an organic zirconium crosslinking agent. A comprehensive investigation was carried out to systematically study and evaluate the steady shear property, dynamic viscoelasticity, and temperature and shear resistance performance, as well as the core damage characteristics of the polymer gel. The obtained results demonstrate that the viscosity remained at 147 mPa·s at a temperature of 200 °C with a shear rate of 170 s-1. Compared with the significant 30.9% average core damage rate observed in the guanidine gum fracturing fluid, the core damage attributed to the polymer gel was substantially mitigated, measuring only 16.6%. Finally, the gelation mechanism of the polymer gel was scrutinized in conjunction with microscopic morphology analysis. We expect that this study will not only contribute to the effective development of deep and ultradeep oil and gas reservoirs but also furnish a theoretical foundation for practical field applications.

Effect of Seawater Ions on Polymer Hydration in the Presence of a Chelating Agent: Application to Hydraulic Fracturing

Seawater (SW) and produced water (PW) could replace freshwater in hydraulic fracturing operations, but their high salinity impacts the fluid stability and results in formation damage. Few researchers investigated SW and PW individual ions' impact on polymer hydration and rheology. This research examines the rheology of carboxy methyl hydroxy propyl guar (CMHPG) polymer hydrated in salt ions in the presence of a chelating agent. The effect of various molar concentrations of SW and PW salt ions on the rheology of CMHPG polymer solution was examined. The tested salt ions included calcium chloride, magnesium chloride, sodium chloride, and sodium sulfate, which were compared to SW and deionized water (DI) solutions. The solutions were tested at 70 °C temperature, 500 psi pressure, and 100 1/s shear rate. A GLDA chelating agent was utilized at different concentrations to examine their impact on stabilizing the solution viscosity. We found that adding the GLDA to magnesium and calcium chloride solutions increased the viscosity. Results showed that sulfate ions control the rheology of seawater due to their similar rheological response to the addition of GLDA. The results help to understand how the SW and PW ions impact the rheology of fracturing fluids.

Rheological Study of Seawater-Based Fracturing Fluid Containing Polymer, Crosslinker, and Chelating Agent

Freshwater is usually used in hydraulic fracturing as it is less damaging to the formation and is compatible with the chemical additives. In recent years, seawater has been the subject of extensive research to reduce freshwater consumption. The study aims to optimize the rheology of seawater-based fracturing fluid with chemical additives that reduce the formation damage. The studied formulation consists of a polymer, a crosslinker, and a chelating agent to reduce seawater hardness. We used a standard industry rheometer to perform the rheology tests. By comparing five distinct grades [hydroxypropyl guar (HPG) and carboxymethyl hydroxypropyl guar (CMHPG)], we selected the guar derivative with the best rheological performance in seawater. Five different polymers (0.6 wt %) were hydrated with seawater and freshwater to select the suitable one. Then, the best performing polymer was chosen to be tested with (1.6, 4, and 8 wt %) N, N-dicarboxymethyl glutamic acid GLDA chelating agent and 1 wt % zirconium crosslinker. In the first part, the testing parameters were 120 °C temperature, 500 psi pressure, and 100 1/s shear rate. Then, the same formulations were tested at a ramped temperature between 25 and 120 °C. We observed that higher and more stable viscosity levels can be achieved by adding the GLDA after polymer hydration. In seawater, an instantaneous crosslinking occurs once the crosslinker is added even at room temperature, while in freshwater, the crosslinker is activated by ramping the temperature. We noted that, in the presence of a crosslinker, small changes in the chelating agent concentration have a considerable impact on the fluid rheology, as demonstrated in ramped temperature results. It is observed that the viscosities are higher and more persistent at lower concentrations of GLDA than at higher concentrations. The study shows the rheological response when different chemical additives are mixed in saline water for hydraulic fracturing applications.

Reusing Flowback and Produced Water with Different Salinity to Prepare Guar Fracturing Fluid

Economical and environmental concerns have forced the oil and gas industry to consider reusing flowback and produced water for fracturing operations. The major challenge is that the high-salinity of flowback water usually prevents its compatibility with several fracturing fluid additives. In this paper, the authors explored an economic and effective method to prepare guar fracturing fluids with different salinity waters. The main research idea was to use chelating agents to mask metal ions, such as calcium and magnesium, that are harmful to crosslinking. Firstly, a complexometric titration test was conducted to measure the chelating ability of three chelating agents. Secondly, through viscosity, crosslinking, and hanging tests, it was verified that the complex masking method could cope with the problem of high-valence metal ions affecting crosslinking. Thirdly, the preferred chelating agent was mixed with several other additives, including thickeners, crosslinkers, and pH regulators, to prepare the novel guar fracturing fluid. The comprehensive performances of the novel fluid system were tested such as temperature and shear resistance, friction reduction, gel-breaking performance, and core damage rate. The results show that the organophosphate chelating agent (i.e., CA-5) had the greatest ability to chelate calcium and magnesium ions. There was a good linear relationship between the dosage of CA-5 and the total molar concentration of calcium and magnesium ions in brine water. The main mechanism was that the chelating agent formed a complex with calcium and magnesium ions at a chelation ratio of 1:5. The test results of the comprehensive performance evaluation indicate that the prepared guar fracturing fluid met the requirements for field application, and the lower the salinity of the flowback water, the more it is economical and effective.

Development of Oil and Gas Stimulation Fluids Based on Polymers and Recycled Produced Water

Freshwater scarcity is a highly pressing and accelerating issue facing our planet. Therefore, there is a great incentive to develop sustainable solutions by reusing wastewater or produced water (PW), especially in places where it is generated abundantly. PW represents the water produced as a by-product during oil and gas extraction operations in the petroleum industry. It is the largest wastewater stream within the industry, with hundreds of millions of produced water barrels per day worldwide. This research investigates a reuse opportunity for PW to replace freshwater utilization in well stimulation applications. Introducing an environmentally friendly chelating agent (GLDA) allowed formulating a PW-based fluid system that has similar rheological properties in fresh water. This work aims at evaluating the rheological properties of the developed stimulation fluid. The thickening profile of the fluid was controlled by chelation chemistry and varying different design parameters. The experiments were carried out using a high-pressure, high-temperature (HPHT) viscometer. Variables such as polymer concentration and pH have a great impact on the viscosity, while temperature and concentration of the chelating agents are shown to control the thickening profile, as well as its stability and breakage behaviors. Furthermore, 50 pptg of carboxymethyl hydroxypropyl guar (CMHPG) polymer in 20 wt.% chelating solution was shown to sustain 172 cP viscosity for nearly 2.5 h at 150 °F and 100 S⁻¹ shear rate. The newly developed fluid system, solely based on polymer, chelating agent, and PW, showed great rheological capabilities to replace the conventional stimulation fluids based on fresh water. The newly developed fluid can also have economic value realization due to fewer additives, compared with conventional fluids.

Chelating Agents Usage in Optimization of Fracturing Fluid Rheology Prepared from Seawater

Hydraulic fracturing consumes massive volumes of freshwater that is usually scarce and costly. Such operation is not sustainable, and hence seawater could be used as an alternative. Nevertheless, seawater has high total dissolved solids (TDS), affecting the fracturing fluid rheology and providing a damage potential to the subterranean hydrocarbon reservoirs. Resolving these issues requires fracturing fluid systems with many additives, which results in an expensive and non-eco-friendly system. This study proposes eco-friendly and biodegradable chelating agents that could replace many additives such as scale inhibitors and crosslinkers. The study aims to optimize the rheology of seawater fracturing fluids using a chelating agent and polymer. By optimizing N,N-Dicarboxymethyl glutamic acid (GLDA) conditions, high viscosity was achieved using a standard industry rheometer. The GLDA was mixed with carboxymethyl hydroxypropyl guar (CMHPG) polymer and tested in both deionized water (DW) and seawater (SW). The polymer was examined first, where the rheology did not show a time-dependent behavior. The polymer in SW showed a slightly higher viscosity than in DW. The GLDA and CMHPG were tested at different temperatures, pH, and concentrations. These sets showed a time-dependent viscosity behavior, which can be utilized in various fracturing steps. Results showed that the solution pH and GLDA concentration significantly impacted the fluid viscosity magnitude and behavior. The developed formulation is shear thinning, where the viscosity declines as the shear rate increases. The temperature negatively impacted the viscosity and caused the formulation to break. The study provided an understanding of how to optimize the rheology of SW fracturing fluid based on GLDA chelating and CMHPG polymer.

Synthesis and characterization of a novel, pH-responsive, bola-based dynamic crosslinked fracturing fluid

Fracturing fluids are important media for hydraulic fracturing. Typically, the fluids are gelled using a polymeric gelling agent. Technological improvements over the years have focused primarily on improving the rheological performance, thermal stability, and the clean-up of crosslinked gels. In this study, novel supramolecular assembly of a low-damage fracturing fluid combining an ionic polymer gel (hydroxypropyl trimethylammonium chloride guar-cationic guar) and a bola surfactant fluid (bola carboxylate polypropylene glycol) is carried out and it is reported to have improved properties and special characteristics due to the synergistic effects of the dual systems, which are different from those of polymer gels and surfactant fluids. The viscosity of the fracturing fluid shows a sudden increase upon an increase in temperature and excellent self-assembly recovery after shearing. The fracturing fluid exhibits pH-responsive viscosity changes and low permeability impairment, due to the formation of a network structure and supramolecular microspheres at different pH values.

Fracturing fluids are important media for hydraulic fracturing.

Recent Advances in Flow and Transport Properties of Unconventional Reservoirs

As a major supplement to conventional fossil fuels, unconventional oil and gas resources have received significant attention across the globe. However, significant challenges need to be overcome in order to economically develop these resources, and new technologies based on a fundamental understanding of flow and transport processes in unconventional reservoirs are the key. This special issue collects a series of recent studies focused on the application of novel technologies and theories in unconventional reservoirs, covering the fields of petrophysical characterization, hydraulic fracturing, fluid transport physics, enhanced oil recovery, and geothermal energy.