Stabilization of High-Organic-Content Water Treatment Sludge by Pyrolysis

Valorization of Water Treatment Sludge for Applications in the Construction Industry: A Review

To address the growing global water demand, it is imperative to implement advanced treatment systems and sustainable alternatives for managing the large amount of waste generated during the water purification process, known as water treatment sludge (WTS). Worldwide, researchers and companies are exploring alternatives and methods for the valorization of WTS as a raw material in other processes. It is urgent that all productive sectors, which contribute significantly to greenhouse gas emissions, adopt this management principle to ensure more sustainable production, contributing to the global goal of climate neutrality. Notably, in civil construction, incorporating WTS as a supplementary cementitious material (SCM) shows great promise, considering that the industrial waste currently used for this purpose is increasingly restricted. The use of WTS as a raw material in the cement industry not only contributes to the reduction of the carbon footprint, but also reduces the high waste load still disposed of in landfills. The emerging applications for WTP sludge are reviewed, with emphasis on its valorization in the civil construction as an SCM. The main characteristics of this waste and their impacts on the environment are also addressed.

Application of modified water treatment residuals in water and wastewater treatment: A review

Large quantities of sludge known as water treatment residuals (WTRs) are generated from water treatment facilities across the world. Various attempts have been made to reuse these residuals. Among the different applications of WTRs, their reuse in water and wastewater treatment has received more attention. However, direct application of raw WTRs is associated with some limitations. In the last decade, in order to improve their characteristics, numerous investigators have modified WTRs by different methods. This paper reviews the different methods applied to WTRs to enhance their characteristics. The effects of these modifications on their characteristics are explained. The applications of modified WTRs as a filtration/adsorption medium for treating textile/dye wastewater, groundwater containing different anionic and cationic pollutants, storm water runoff, and as a substrate in constructed wetlands are presented in detail. Future research needs are highlighted. The review clearly indicates the potential of different modification methods to improve the removal of a variety of pollutants by WTRs from water and wastewater.

Transformation and stabilization of heavy metals during pyrolysis of organic and inorganic-dominated sewage sludges and their mechanisms

Improperdisposal of sludge will release heavy metals contained in sludge into soils or waters which could further move through the food chain, posing a risk to human health. Understanding the transformation and stabilization of heavy metals (HMs) during pyrolysis is of great value for safe disposal of sludge. Herein, municipal sewage sludge (MSS, organic-dominated) and pharmacy sludge (PS, inorganic-dominated) were pyrolyzed to investigate the effects of organic and inorganic components and temperature on the stabilization of HMs in sludges. The results showed that pyrolysis can promote the transition of HMs from mobile fractions to stable fractions. Compared to MSS and PS, the potential ecological risk index of biochar derived from MSS and PS decreased by 95.51% and 85.05%, respectively, after pyrolysis at 800 °C. The stabilization of HMs in MSS was mainly due to the complexation reactions between metals and amide functional groups (-CO-NH-) during pyrolysis. Moreover, the mechanism of HMs stabilization in PS lied in the formation of a stable crystal-structure such as copper iron oxide (Cu₆Fe₃O₇) and copper iron phosphate (Cu₂Fe₅(PO₄)₆, Cu₃Fe₄(PO₄)₆) with iron-containing minerals after high-temperature pyrolysis. The results of this study indicated that the organic and inorganic components of sludge play different roles in the stabilization and transformation of HMs during pyrolysis, which provided a scientific basis for the ecotoxicity reduction of HMs and safe disposal of sludge.

Synthesis and performance evaluation of adsorbents derived from sewage sludge blended with waste coal for nitrate and methyl red removal

Low-cost adsorbents were synthesized using two types of sewage sludge: D, which was obtained during the dissolved air flotation stage, and S, which was a mixture of primary and secondary sludge from the digestion and dewatering stages. The sewage sludge was mixed with waste coal before being activated with potassium hydroxide (KOH) and oxidized with ammonium persulfate (APS). The nitrate and methyl red removal capacities of the synthesized adsorbents were evaluated and compared to those of industrial activated charcoal. The oxidation surface area of adsorbents derived from sludge S shrank by six fold after modification i.e., from 281.72 (unoxidized) to 46.573 m2/g for the oxidized adsorbent with a solution of 2M ammonium peroxydisulfate, while those derived from D only varied narrowly from 312.72 to 282.22 m2/g, but surface modification had no effect on inorganic composition in either case. The adsorption of nitrate and methyl red (MR) was performed in batch mode, and the removal processes followed the pseudo second order kinetic model and the Langmuir isotherm fairly well. The adsorption capacities of nitrate and MR were higher at pH = 2 and pH = 4, respectively.

Pyrolytic valorization of water treatment residuals containing powdered activated carbon as multifunctional adsorbents

This study investigated the possibility of applying pyrolysis as an alternative method to recycle powdered activated carbon-containing water treatment residuals (PAC-WTRs) discharged from the Cheongju water treatment plant as a multifunctional adsorbent. WTRs pyrolyzed for 1 h at 200-700 °C were compared with raw material. The carbon content of the PAC-WTR reaches 19.27%, with about 25% Al and 17% Si. Changes in PAC through pyrolysis imparted new adsorbent properties to WTR. As the pyrolysis temperature increased, the purity of PAC increased, and pores were regenerated to recover the Brunauer-Emmett-Teller (BET) from 6.5 m² g^-1 to 131.8 m² g^-1. In addition, the basicity increased as the carboxylic and phenolic groups on the carbon surface were decomposed, which increased the cation (methylene blue) adsorption capacity and reduced heavy metal leaching. As the coagulant regenerated with increasing pyrolysis temperature, the amount of aluminum leached and phosphate removal efficiency were increased. In the case of simultaneous removal of cations (MB⁺) and anions (PO₄^3-), the removal efficiency was higher than that for single adsorption without competition through multi-layer adsorption by Al complex and PAC complex. Therefore, the pyrolyzed PAC-WTR is capable of adsorbing and removing anions and cations simultaneously without the peril of substance leaching. The regenerated WTRs containing PAC is expected to be utilized as a multi-functional remediation material for wastewater containing various pollutants.

Feasibility of sludge-based biochar for soil remediation: Characteristics and safety performance of heavy metals influenced by pyrolysis temperatures

Sludge-based biochars (SBB) were prepared to evaluate their physiochemical properties and safety performance for the possible application in soil amendments in this study. SBB were produced at the temperatures ranging from 300 to 900 °C at 200 °C intervals. Both the solid fraction and the soluble organic fraction of SBB were analyzed. The pyrolysis temperature was found to affect the characteristics of solid fraction of the SBB greatly, in terms of the pH, surface area and functional groups. The content and composition of dissolved organic matter in SBB were influenced evidently by pyrolysis temperatures, which was mainly comprised of humic-like compounds with the molecular weight in a range of 0.13-2.4 × 10⁵ kDa. The safety performance of heavy metals in SBB at different temperatures were analyzed: (i) The bioavailable fractions (F1+F2+F3) of heavy metals significantly decreased from 91.65% to 9.44% for Cu, from 98.82% to 63.34% for Zn, from 97.91% to 52.11% for As, from 55.91% to 4.87% for Pb, from 78.20% to 12.50% for Cd, and from 73.51% to 9.57% for Cr when sludge was pyrolyzed to biochars at 900 °C.; (ii) Acid and alkaline conditions promoted the leaching of heavy metals from SBB. The luminescence inhibition of Vibrio fischeri was significantly decreased from 81.41% to 6.01% with the increasing pyrolysis temperatures. Compared with the raw sludge addition, the shoot length, root length and activities of soil microbes in sandy soil and loamy soil with pyrolyzed sludge under different pyrolysis temperatures were increased by 37.5-53.32%, 66.81-96.45%, 92.31-157.69% and 154.74-195.76%, respectively. The biotoxicity tests indicated the relatively safe and reliable performance of SBB. The study provided significant perspectives on the application of SBB as the potential soil amendments.

A Review of Sludge-to-Energy Recovery Methods

The increasing volume of sewage sludge from wastewater treatment facilities is becoming a prominent concern globally. The disposal of this sludge is particularly challenging and poses severe environmental hazards due to the high content of organic, toxic and heavy metal pollutants among its constituents. This study presents a simple review of four sewage to energy recovery routes (anaerobic digestion, combustion, pyrolysis and gasification) with emphasis on recent developments in research, as well as benefits and limitations of the technology for ensuring cost and environmentally viable sewage to energy pathway. This study focusses on the review of various commercially viable sludge conversion processes and technologies used for energy recovery from sewage sludge. This was done via in-depth process descriptions gathered from literatures and simplified schematic depiction of such energy recovery processes when utilised for sludge. Specifically, the impact of fuel properties and its effect on the recovery process were discussed to indicate the current challenges and recent scientific research undertaken to resolve these challenges and improve the operational, environmental and cost competitiveness of these technologies.